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Transcript of pavan_DCS
CURRICULAM VITAE
C.B.Pavan Kumar MOBILE NO: + 91-9493566952 EMAIL: [email protected]
SUMMARY:
Chemical engineering graduate having 8 years of functional experience in the field of Oil &
Gas, Refinery and Petrochemical Industries. In depth knowledge in Precommissioning,
Commissioning, Plant O&M operations and shut down management.
CAREER OBJECTIVE:
To be associated with Operations team that enables me to learn and acquire knowledge on best
operation practices, contribute my developed skills consistently for the growth and transformation of
the Organization which further leads me to achieve self actualization in becoming the Vice –
President Operations.
WORK EXPERIENCE:
Presently I am working with KAR Oil and Gas, Erbil, in Kurdistan from Feb ‘2014
to Till Date as DCS Operator.
Worked in HPCL-Mittal Energy Refinery Limited (Guru Gobind Singh Refinery),
Bathinda, Punjab from 6 June 2010 to 31 Jan 2014 as Field/Panel Engineer.
Worked in R L Fine Chemicals, Andhra Pradesh, from Nov 2007 to May 2010 as
Field Engineer.
Worked in Rathna Chemicals Pvt Ltd, Andhra Pradesh since August 2006 to Oct
2007 as Field Engineer.
KAR OIL & GAS:
KAR are considered as the 1st local Company in Kurdistan that contributed to the pursuance
of Oil projects in Iraq when it signed a contract with the ministry of Oil to accomplish KHURMALA
OIL FIELD which isolated between Erbil & Kirkuk with a total cost of 135M USD. A total number of
“71” Oil & Gas wells, they are spread across the field and are connected with piping that transports
the Oil & Gas to three collecting stations. And my plant capacity: 220 MMSCFD of Natural Gas and
200000 BPD of Crude Oil.
AREAS OF EXPERTISE & EXPOSURE:
Troubleshooting Operations Commissioning Pre Commissioning
JOB RESPONSIBILITIES:
1. KAR Oil Gas, Erbil, Kurdistan | DCS Operator:
Operation of Gas sweetening and Gas dehydration units.
Coordinating with Central processing station for Feed Sour gas and treating the same and
exporting to Gas power plant.
Ensure All the operations are carried out in safe and strict adherence to Permit to Work system
Trouble shooting of day to day operational problems, there by controlling the production down
time.
Operate the DCS (Distributed Control System- yokogawa) for plants startup and shutdown
operations in order to meet Company’s objectives and production targets.
Experience of handling high H2S Content with 5.6 Vol % in feed gas.
Having Knowledge in Safety shutdown systems logic checks (HIMA) etc.
Monitor and control all process parameter conditions such as flow rates, pressures,
temperatures, levels, etc, through displays, graphics and trend logs.
Communicate with field operators for parameter adjustments in field.
Report to Shift Supervisors in case of parameter abnormalities and process deviations
immediately.
Makes minor plant adjustments when necessary and reports any serious faults to the
Supervisor with appropriate remedial actions, implements immediately the approved actions,
procedures and standard emergency responses.
Takes immediate corrective actions to limit risk to personnel, plant equipment and production
during emergency situations.
Monitor & Control the usage of raw materials, chemicals and other plant utilities effectively to
an optimum level in safe manner.
Prepare & Assist in preparation of necessary plant - operational reports as requested by Shift
Incharge.
Ensure the safe shutdown, isolation and blow down of relevant Section / plant during
emergency situations.
Assist in studying the problem and issues arising in the operation and process to identify
suitable remedial measures.
Identify and investigate the faults and inform the concerned departments, for remedial action.
While performing duties we strictly follow HSE policy, standards and approved operating
procedures
COMISSIONING EXPERIENCE
Commissioning of Gas sweetening and Gas dehydration units.
Involving all instruments loop checks and logic control narrative checks.
Preparing draft SOP’s and what if scenario’s for start-up of various systems
Hydro testing, Nitrogen leak check for total loops in plants
Involved in Preparing Work plans for the plant system and preparing punch list, loop diagrams
for water flushing, Air flushing etc.
Involved in PFD\P&ID review\Control narrative checks and completed Loop and logic
checks.
Having Knowledge in DCS Loop checking, Logic checking’s, Control Narrative checks,
Safety shutdown systems logic checks (HIMA) etc. Punch listing, hydro-test witness,
mechanical clearance, boxing up, and leak testing of piping loops and system.
Conducting the Pre start-up safety Reviews.
Commissioning and Start-up of Inlet gas facilities, Gas Processing Units and other Utility
systems.
Involving in preparation of CAUSE AND EFFECTS diagrams.
Solo run and load trial of pumps, air fin fan cooler.
Equipments’ Handled:
Experience in handling various equipment’s like Column, Coalescer Filter, Two & Three
Phase Separator’s, different types of heat exchangers, Pumps, Compressors and Nitrogen Plant
Handling multiple phase systems, Critical Equipment’s with hazardous compounds.
HSE Exposure:
Awareness of firefighting system and fire gas system.
Awareness of safe shutdown system like ESD-1 & 2
Monitoring safety of the plant and conducting jobs through Safety permit work system.
Participated in Hazard Identification and Risk Assessment training.
Hands on knowledge in handling hazardous gases like H2S, NH3 and hydrocarbons.
Trained in Incident Command and Control, Fire Fighting, Emergency Response, Team
Building and Management and Basic IT Tools.
2. Guru Gobind Singh Refinery, Bathinda, Punjab | Field/Panel Engineer:
Operation of Amine Regeneration units.
Experience in Reviewing Successfully documents like P & ID &PFD of the plants
DCS Operation, yokogawa( CENTUM – VP)
The safe, efficient and effective monitoring and operation of all processes, systems, and
equipment in the assigned area of responsibility.
Safe starting or shutting down of Units / Platform in co ordination with Manager.
Provide technical knowledge and experience in diagnosing and resolving operational
problems, &/or identification of opportunities for improvement.
Active lead team in the field with technicians and operators,
Co-ordinate with other departments like maintenance, instrument, laboratory and safety
departments
Managing the daily logbook and weekly construction reports
The routine starting /stopping of equipment &/or adjustments to the process & equipment
Reviewing SOP for start-up, shut- down & commissioning activity as well as stable operation.
Experience in Preparing Work packs for the plant system and preparing punch list, loop
diagrams for water flushing, Air flushing, Steam outs.
Preparing underground system, Single line diagrams for ISBL and OSBL.
Review of Cause and effect, Alarm tags, Instrument Tags.
Coordinating the Hydro tests for the equipments like Shell and Tube Exchangers, Fin fan
bundles
Preparation of Work permit, checklist and data sheet for lines and equipments.
Taking the corrective action according to Shift Supervisor advice.
Issuing work permits for safe operation of plant.
Ensuring all safety equipments & instruments in good health conditions
Equipments’ Handled:
Experience in handling various equipment’s like Column, different types of heat exchangers,
Pumps, Compressors, Nitrogen Plant and Cooling Towers.
3. R L Fine Chem, Bangalore & Rathna Chemicals Pvt Ltd | Field Engineer:
Reviewing Process Flow Diagrams , Process piping and Instrumentation Diagrams
Process calculations and equipment selection as per requirement
Minimization of solvent losses and Heat load calculations.
Process Development studies, Productivity enhancement, Cycle time reduction and
optimization.
Preparing project scope for cost estimation, Process design and preparation of equipment
specifications.
Reviewing various processes documents i.e. SOP’s for quality system as well as carries out
process validation procedures as per cGMP regulations.
Managing Production cost, Manpower utilization, Yield & Product specification
Monitoring Process and Reviewing of recording data and adjusting control parameter as per
requirement.
Equipments’ Handled:
Experience in handling various equipment’s like heat exchangers, Pumps, Reactors..
PROJECTS UNDERGONE:
I have done my project on Absorption Column from CPCL, Chennai, India.
EDUCATIONAL DETAILS:
Bachelor of technology (Chemical Engineering) (2002 – 2006) with 69%
Dr.M.G.R Engineering College, Anna University, Chennai.
Intermediate (2002) with 82%, Madhu Vidhynekthan, Palamaner, Chittoor Dist, A.P.
Xth Class (S.S.C) (1999) with 59%, Madhu Vidhynekthan,Palamaner,
Chittoor Dist, A.P
AREAS OF CAREER:
Operations Manager
Shift Incharge
CORE COMPTENCIES:
Leadership Potential and Team building capability
Analytical Decision making skills to solve problems
Communication and interpersonal skills
Flexibility & Adaptability
Attention to Detail
Result Oriented
Management of Change
Professional Work Ethics
STRENGTHS:
Committed to achieve set targets and result focused
Sincere team player with good communication and analytical attributes
Passionate for organization values and strive to lift standards.
Excellent written and verbal communication
Proficient in Microsoft Office Word, PowerPoint, Excel and Outlook
PERSONAL DETAILS:
Father’s name : C.S.Babu Aravind.
Mother’s name : P.Aruna
Wife’s name : Soumyashree
Date of birth : July 15, 1983
Marital Status : Married
Languages known : English, Telugu, Kannada, Hindi & Tamil
Permanent address : D.No: 20 - 52, Ayyakanna Street, Newpet, Palamaner, Chittoor
Dist, Andhra Pradesh, India-517408.
Residence: 08579 – 251052, 91-9493566952, 91-9391948767
DECLARATION: I hereby declare that the above furnished details are true and correct to the best of my knowledge.
DATE: YOURS TRULY,
PLACE: (Pavan)