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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 1.1 List of contents O 9122 2684 63 D101859.DOC

    List of contents

    Page Name Issue

    1.1 List of contents --

    2.1-2.3 Instructions 59

    3.1 Formula 59

    4.1 Option list 60

    7.1-7.2 Variant list 63

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 2.1 Instructions O 9122 2684 59 D102043.DOC

    Instructions

    The VP04 Customer Specification Manualis used to specify and thus customize the VP04 control-

    pressure valve to meet the exact needs of the customer. The manual contains a number of mainsections.

    The List of contentslists the different pages in the manual, together with their edition numbers. The

    consecutive edition number of the document is given under "Ed." (Edition). The edition number of

    each page can be compared with the edition number in the list of contents.

    The edition number of the list of contents can be compared with the product company's original

    document, for the purpose of ensuring that you are working with the latest edition.

    This document is the Instructionssection of the manual.

    The Formula erally referred to as the Customer Specification Form) is the document in which the

    valve is specified by entering a code or value in each option box. Where no specific choice is made for

    an option, a forward slash (/) should be entered into the box. In most cases, the available options are

    listed below the box. Where appropriate, it may also be necessary to enter the A-variant number (see

    under "Viant list" below for further details). Completed Formulathe customer's specifications. The

    information in the formula then transferred to the specification database in our ordering system, where

    the customer's specification is registered and given a unique Customer Specification Number. The

    Customer Specification Number is made up of the product type name and a consecutive number, e.g.

    VP04-0098

    Product type

    Consecutive number

    The unique customer specification number clearly defines the product's functions, dimensions and

    construction.

    Note: In the event of a change in product version, a letter indicating the change generation is added to

    the consecutive number, e.g. first change: A, second change: B, etc. Two generations can not normally

    co-exist.

    When communicating with the product company, the Customer Specification Number is used as the

    product ID number.

    The Options listgives the list of options available, together with brief descriptions. For more detailed

    information, you are referred to the product manual (a copy of which can be found at every sales

    company). The Options list consists of four columns. In the first column is the "Item number", which

    indicates the box into which the selection should be inserted in the Customer Specification Form. In

    the second column is the "Function designation", in the third column, the "Options available" and in

    the fourth, a "Description" of the respective options.

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 2.2 Instructions O 9122 2684 59 D102043.DOC

    The Options list is divided into a number of logical groups, which have a certain technical relationship.

    N.B.Pay special attention to any remarks given, since they give information about limitations andrecommendations.

    The Variant listis a list of current variants of the standard valve. Details of variants no longer

    available can be found in ASM5.2.2. The Variant list contains a description of the variant's function

    and also states how and where it should be specified in the Customer Specification Form. The variant

    number (A + two digits, e.g. A03) can appear at several item numbers in the Form.

    There are three types of A-variant:

    Substitute variants:replace a standard version. Must be specified at the item No. where the standard

    version would normally have been entered.

    Combination variants:are combined with a standard variant. Must be specified at the same item No.

    as the standard version. Both must be entered, e.g. F+A36.

    Supplementary variants:a pure accessory. Must usually be specified at its own item No.

    The variant list gives the following information:

    Axx

    1.

    Item No

    2.

    Entry example

    3.

    Drawing number

    4.

    Description

    5.

    Remarks

    6.

    1. A-variant number.

    2. Item No.The box into which the A-variant number should be entered in the Customer

    Specification Form.

    3. Entry example:Shows how the variant number should be entered at the item No. (see point 2).

    N.B. In the case of combination variants, enter standard + A-variant number, e.g. (F+A36).

    4. Drawing number:Gives the number of the drawing in which the variant appears. For the

    drawing, you are referred to the product manual.

    5. Description:Describes function and technical characteristics of the variant.

    6. Remarks:Important information such as recommendations and limitations is given here.

    Even obligatory options at other item Nos. are given here.

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 2.3 Instructions O 9122 2684 59 D102043.DOC

    Stated recommendations, limitations and obligatory options are the cases to which consideration

    is given in the design of the variant. In other combination cases, the product specialist should be

    consulted before choosing the options.

    PROCEDURE FOR FILLING IN THE CUSTOMER SPECIFICATION FORM

    - The sales engineer fills in the form together with the customer.

    - The completed form must always be authorized and approved by the technical manager in the

    respective sales company, for the purpose of meeting the demands of the contract review in

    accordance with our quality system.

    - Only forms that have been authorized may be sent to the product company's order department.

    See also VOACs Sales Administration Manual (SAM)

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 3.1 Formula O 9122 2684 59 D102045.DOC

    Originator: Date: Approved:

    Application: __

    ID marking over and above ordinary (max. 7 characters):_ _ _ _ _ _ _

    BASIC VALVE

    1 2 7

    VP04

    2, 4, 6 M, S A**

    8, 10, 12 T, R

    14, 16 P

    ADDITIONS TO SECTION

    Sect 3 Port 4 5 6

    1 1

    2

    2 1

    2

    3 12

    4 1

    2

    5 1

    2

    6 1

    2

    7 1

    2

    8 1

    2

    H1, H2, 8 / A**H3, E1, MD2

    E2, E3,

    E4

    Enter / in box where no selectionis made.Port 2 need not be filled in if it is

    identical to port A.Sections 2-8 need not be filled inif they are identical to section 1.

    Connection forprimary air

    Control-pressure

    port 1

    Control-pressure

    ort 2

    Reset form

    Print

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 4.1 Option list O 9122 2684 60 D100841.DOC

    1 Number of

    control pressure

    connections

    2 - 16

    IS

    MSUS

    (2 on each valve section)

    Separate inlet section

    Separate middle sectionSeparate end section

    2 Connection M

    T

    P

    S

    R

    Insert connection for 8 mm tube (P and R) and 6 mm tube (S).

    Insert connection for 5/16 tube (P and R) and 1/4 tube (S).

    Insert connection for 1/4 tube (P, R and S).

    Insert connection for 6 mm tube (P, R and S).

    Insert connection for 5/32 tube (P, R and S).

    3 Lever H1

    H2

    H3

    E1

    E2

    E3

    E4

    X

    Joystick with ball handle, only for VP044.

    Straight linear lever with ball handle.

    Curved linear lever with ball handle.

    Lever with two position push button handle (only for VP042 or as joystick lever

    for VP044).Lever with three position toggle switch handle, spring centered (only for VP042

    or as joystick lever for VP044).

    Lever with three position toggle switch handle, one end position detented (only

    for VP042 or as joystick lever for VP044).

    Lever with three position toggle switch handle, both end positions detented

    (only VP042 or as joystick lever for VP044).

    Without lever ( bellows included)

    4 Spring pack 8 8 bar

    5 Lever detent /

    MD2

    MD2

    Without lever detent.

    Lever detent in port 1, (only for linear lever).

    Lever detent in port 2, (only for linear lever).

    6 Variant /

    A**

    Without variant.

    Variant depending of sections acc to variant list.

    7 Variant /

    A**

    Without variant.

    Variant acc to variant list.

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 7.1 Variant list O 9122 2684 63 D102047.DOC

    I f more than one A-vari ant i s selected for the same valve, it i s important to check that it wi ll be possible to

    mount them together. This cannot normally be determined from the remarks below.

    A02Item

    6Entry example

    A02Drawing number

    9128 2967

    Description

    Lever equipped with friction brake and centre-position indication.

    Remarks

    Cannot be combined with 4 in item 1.

    A09Item

    3Entry example

    A09Drawing number

    9126 3410

    Description

    Special H2 lever with detent in neutral position.

    Remarks

    A10Item

    3Entry example

    A10Drawing number

    9126 3411

    Description

    Special H2 lever with detent in neutral position and in end position on actuation of port 2.

    Remarks

    A11Item

    3Entry example

    A11Drawing number

    9126 3411

    Description

    Special H2 lever with detent in neutral position and in end position on actuation of port 1.

    Remarks

    A13Item

    6Entry example

    A13Drawing number

    9127 2905

    Description

    Valve with special H3 lever, which is shortened by 50 mm.

    Remarks

    Enter H3 for item 3.

    A14 Item6Entry exampleA14

    Drawing number--

    Description

    Valve with H3 lever turned 90to the left (anti-clockwise)

    Remarks

    Enter H3 for item 3.

    Delivery Class List

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 7.2 Variant list O 9122 2684 63 D102047.DOC

    I f more than one A-vari ant i s selected for the same valve, it i s important to check that it wi ll be possible to

    mount them together. This cannot normally be determined from the remarks below.

    A15Item

    6Entry example

    A15Drawing number

    --

    Description

    Valve with H3-lever, which is turned 90to the right (clockwise).

    Remarks

    Enter H3 for item 3.

    A20Item

    6Entry example

    A20Drawing number

    9120 1001-64

    Description

    Shorter lever than standard. Standard knob replaced with lever knob that has window for function symbol.

    Remarks

    Service life of bellows up to max. 20.000 strokes.

    Since lever is shorter than standard, the lever force, i.e. force needed to move lever, is higher.

    Enter H2 for item 3.

    A23Item

    3Entry example

    A23Drawing number

    3763841

    Description

    Valve with coordinate lever unit without lever and lock nut, and with special mounting plate.

    Lever bracket has M10 thread.

    Remarks

    Can only be combined with 4 for item 1.

    A24Item

    4Entry example

    A24Drawing number

    3764312

    Description

    Max. control pressure when activating device fully actuated is approx. 7 bar.

    Remarks

    A25Item

    7Entry example

    A25Drawing number

    --

    DescriptionValve without bellows.

    Remarks

    Can only be combined with 4 for item 1.

    Cannot be combined with H2 or H3 for item 3.

    A26Item

    7Entry example

    A26Drawing number

    3766381

    Description

    VP042-E2 with extra switch. P and T with angle nipple (Parker: T2ESPK6).

    Remarks

    Can only be combined with 2 for item 1 and E2 for item 3.

    Delivery Class List

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    CUSTOMER SPECIFICATION MANUAL VP04

    Originator Date Page Designation Document No. Ed. Reg. No.

    6900D-MS 981015 7.3 Variant list O 9122 2684 63 D102047.DOC

    I f more than one A-vari ant i s selected for the same valve, it i s important to check that it wi ll be possible to

    mount them together. This cannot normally be determined from the remarks below.

    A27Item

    7Entry example

    A27Drawing number

    3767074

    Description

    VP04 with electric (24 V) end position detent of port 1. Compare with PCL4-ED2. Special H3-lever. Supplies

    without bellows.

    Remarks

    Can only be combined with 2 for item 1 and H3 for item 3.

    Delivery Class List