CGPV Industrial Building System (IBS) Introduction

森林城市 ● 工业基地Forest City CGPVIBS

Introduction of CIBS

Main of CIBS

ProductQuality

1 Introduction of CIBS

Company Profile

ABOUT US

In order to support the Forest City long term development, Country Garden manage to establish “ Forest

City Industrial Park ”together with the support of Forest City Regional Platform and CGPV Industrial Building

System Sdn. Bhd

Forest City Industrial Park covers an area of 417 acres. The Industrial Park integrates the construction design,

precast concrete production, transportation, processing of accessories, construction and assembly as well as the

materials research and development. Accompany with the strong driving force of growth of Country Garden Forest City,

it will become the Asia or even the world’s largest Integration and Modernization Industrialised Building

System Industrial Park.

Company Location

Forest City

Golf Resort

IBS

PTP

Natural Resources Geography Transport

Abundant raw materials, shorter delivery, lower costs.

10km to Forest City, nearby PTP, convenient transportation

Agricultural land, sparsely populated, rich road resources.

Well-developed precast market, adequate experience of human resources

Manpower

Company Development History

Aug’2016 Dec’2016

July’2017

Completed the installation and adjustment of the 1st Carousel

Line

Signing the contract with main equipment suppliers

Installation the 1st batch of production equipment

Started the construction of phase 1 factory

Completed the installation and adjustment of the 1st

Slab Production Line

1st batch of the high quality products arrived the

construction site

Jun’2017

Sep’2016 Apr’2017

Advantage of IBS Technology

Waste and Noise Reduction

Safer Work Environment

Time and Cost Efficient

Advantage of IBS Technology

In term

capacity of

Full

Automation

Latest

technology

and modern

machinery

13 types of

prefabricated

parts

SSGF

(Safe & Share,

Sci-tech,

Green, Fine &

Fast)

Phase 1 – Factory 1

Plant Building 39,400 ㎡

Stockyard 31,700 ㎡

Reinforcement Production Line

Batching plant

Pre-stress slab Production Line

Pre-stress Plank Production Line

Carousel Line

Production line overview

Productivity SummaryAnnual Productivity(Concrete m3/ year)

Annual Productivity(Floorage – ㎡/ year)

Factory 1 260,000 1Million

Production line overview

Batching Plant

Reinforcement Production Line

3D Components Production Line

Carousel Line

Integrated Automation

Line

Slab Production Line

2 Main of CIBS

Application - Information

Innovative Components

Production Components

Logistics and Transportation

Construction and Assembly

Construction Design

BIM Design System

ERP System

MES System

ProFit System

Automatic Picking System

Real-time Monitoring System

Informatization

Information – Delivery & Share

Building Information Modelling (BIM)

Tekla

ERPbos

PXML

Project Site

• Construction Plan

• Impact Checking

Demand Planning

ebos

Component Size

Production Date

Mould Information

ProFit

Report Printing

Product Label Printing

Materials Requisition

MaterialsUsage

Components Production LineReinforcement Production

Line

ORU

Concrete Specifications

Concrete Usage

Batching Plant

Stockyard

Vehicle Status

Reinforcement Specifications

Reinforcement Position

Reinforcement Usage

Manual Operation Workstation

Procurement , Finance System

Logistic and Transportation

Application - Information

I n f o r m a t i z a t i o n : I n t e g r a t i o n o f D i g i t a l Te c h n o l o g y

Production DeliveryDesign

Components Types

Connection Between Partition Wall

Planter Box and Slab

Horizontal Shear Wall Connection

Shear Wall and

Partition Wall

Beam and Shear Wall

Beam and SlabSlab and Air-con Ledge

Slab Connection

Vertical Shear Wall

Connection

Bathroom

Balcony and Slab Balcony and Slab

Beam and Shear Wall

Main Products

Prestressed Hollow Core Slab

Prestressed Plank

Precast Shear Wall

Precast Partition Wall

Precast Beam, Column

Precast Balcony

Precast Air-con Ledge

Precast Planter Box

Precast Staircase

Precast Staircase Wall

Precast Lift Wall

Other’s Components

Over 75% of the building structures are using the precast components.

13 types ofPrecast Components

Carousel Line – HALL 4 / 5 / 6

Pallet Cleaning

Titling De-shuttering Curing Trowelling

Concreting

Cast in ItemReinforcementShuttering

Slab Production Line – HALL 2 / 3

Pallet Cleaning

De-shutteringRelease

StressingCuring Concreting

Install Hook

PrestressingInstall MeshInstall Divider

Logistics and Transportation

3 Product Quality

Forest City Golf Villa – Mock Up

Completed 9 blocks of 40 storey building at F.C

Completed 9 blocks of 40 storey building at F.C

Improvement Plan - Prefabricated Bathroom Unit (PBU)

Prefabricated Bathroom Unit (PBU) is constructed by using the

dry installation method. The unit it’s preassembled in factory and

delivered to site for installation

Improvement Plan - Prefabricated Prefinished Volumetric Construction (PPVC)

Prefabricated Prefinished Volumetric

Construction (PPVC) means a construction

method whereby free-standing volumetric

modules (complete with finishes for walls,

floors and ceilings)