1_HoistingSystem

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Drilling Engineering Fall 2012

Prepared by: Tan Nguyen

Drilling Engineering PE 311

Rotary Drilling System


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Instructor: Tan Nguyen

Class: Tuesday & Thursday

Time: 11:00 AM - 12:15 PM

Room: WIER 129

Office: MSEC 372

Office Hours: Tuesday & Thursday 2:00 4:00 pm

Phone: ext-5483

E-mail: [email protected]

General Information


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1. Applied Drilling Engineering Adam T. Bourgoyne SPE

Textbook OR

2. Fundamentals of Drilling Engineering Robert Mitchell & Stefan

Miska SPE Textbook.

3. Class notes

4. PowerPoint slides

Required Materials


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Homework: 20%

Quizzes: 20%

Midterm exam: 30%

Final: 30%

Grading


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http://www.youtube.com/watch?v=DniNIvE69SE&feature=related

Movie
http://www.youtube.com/watch?v=DniNIvE69SE&feature=relatedhttp://www.youtube.com/watch?v=DniNIvE69SE&feature=relatedhttp://www.youtube.com/watch?v=DniNIvE69SE&feature=relatedhttp://www.youtube.com/watch?v=DniNIvE69SE&feature=related


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Main Rig Components


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1. Power System

2. Hoisting System

3. Fluid Circulating System

4. Rotary System

5. Well Control System

6. Well Monitoring System

Main Rig Components


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1. Rotary drilling

2. Drilling fluids

3. Drilling hydraulics

4. Drilling bits

5. Directional drilling

6. Formation and fracture pressure

7. Cements

8. Casing design9. Tubing design

10. Other topics: under balance drilling, cutting transport, etc.

Main Topics in Drilling


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1. Complete or obtain seismic, log, scouting information or other data.

2. Lease the land or obtain concession.

3. Calculate reserves or estimate from best data available.

4. If reserve estimates show payout, proceed with well.

5. Obtain permits from conservation/national authority.

6. Prepare drilling and completion program.

7. Ask for bids on footage, day work, or combination from selected drilling

contractors based on drilling program.

8. If necessary, modify program to fit selected contractor equipment.

Steps To Drill an Oil/Gas Well


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9. Construct road, location/platforms and other marine equipment necessary foraccess to site.

10. Gather all personnel concerned for meeting prior to commencing drilling (pre-

spud meeting)

11. If necessary, further modify program.

12. Drill well.

13. Move off contractor if workover unit is to complete the well.

14. Complete well.

15. Install surface facilities.

16. Analysis of operations with concerned personnel.

Steps To Drill an Oil/Gas Well


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A drilling rig is a machine which creates holes (usually called boreholes) in the

ground. Drilling rigs can be massive structures housing equipment used to drill

water wells, oil wells, or natural gas wells, or they can be small enough to be

moved manually by one person.

Rotary table drive: rotation is achieved by turning the kelley at the drill floor.

Top drive: rotation and circulation is done at the top of the drill string, on a

motor that moves in a track along the derrick.

Drilling Rig


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Drilling Rig

Water well drilling rig

Drilling rig preparing rock blasting


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Drilling Rig

Oil drilling rig onshore

Rotary table drive

Oil drilling rig onshore

Top drive


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Drilling Rig

Rotary Table drive Drilling Top Drive Drilling


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An advantage of a top drive is that it allows the drilling rig to drill longer

sections of a stand of drill pipe. A rotary table type rig can only drill 30

sections of drill pipe while a top drive can drill 90-feet drillpipe. Therefore,

there are fewer connections of drill pipe and hence improving time efficiency.

Drilling Rig


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While the bit cuts the rock at the bottom of the hole, surface pumps are forcing

drilling fluids down the hole through the inside of the drill pipe and out the bit. This

fluid lubricates and removes cuttings. The fluid (with the cuttings) then flows out the

center of the drill bit and is forced back up the outside of the drill pipe onto the

surface of the ground where it is cleaned of debris and pumped back down the hole.

This is an endless cycle that is maintained as long as the drill bit is turning in the

hole.

In generally, there are four main systems of a rotary drilling process including: Rig

power system, hoisting system, drill string components, and circulating system.

Drilling Rig


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The power generated by the power system is used principally for five main

operations: (1) rotating, (2) hosting, (3) drilling fluid circulation, (4) rig lighting system,

and (5) hydraulic systems. However, most of the generated power is consumed by

the hoisting and fluid circulation systems. In most cases these two systems are not

used simultaneously, so the same engines can perform both functions.

Rig power system performance characteristics generally are stated in terms of output

hoursepower, torque, and fuel consumption for various engine speeds. The following

equations perform various design calculations:

Rig Power System


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Rig Power System


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Rig Power System

P

shaft power developed by engine, hp

Qi heat energy consumed by the engine, hp

Et overall power system efficiency

w angular velocity of the shaft, rad/min;

w = 2pN with N is the shaft speed in RPM

T output torque, ft-lbf

Wf volumetric fuel consumption, gal/hour

H heating value of diesel, 19,000 BTU/lbm

rd density of diesel, 7.2 lbm/gal

33,000 conversion factor, ft-lbf/min/hp

(1)

(2)

(3)


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Rig Power System

FuelType

Density(lbm/gal)

Heating Value(Btu/lbm)

dieselgasolinebutane

methane

7.26.64.7---

19,00020,00021,00024,000


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Example 1.1. A diesel engine gives an output torque of 1740 ft-lbf at an engine

speed of 1,200 rpm. If the fuel consumption rate was 31.5 gal/hr, what is the output

power and overall efficiency of the engine.

Solution:

Angular velocity: w = 2pN = 2p(1200) = 7,539.84 rad/min

The power output:

Heat energy consumed by the engine:

Overal efficiency:

Rig Power System


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The function of the hoisting system is to get the necessary equipment in and out of

the hole as rapidly as is economically possible. The principal items of equipment that

are used in the hole are drillstring, casing, and miscellaneous instruments such as

logging and hole deviation instruments. The major components of the hoisting

system are:

(1) the derrick,

(2) the block and tackle system,

(3) the drawworks,

(4) miscellaneous hoisting equipment such as hooks, elevators, and weight indicator.

Hoisting System


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The function of the derrick is to provide the vertical height required to raise sections

of pipe from or lower them into the hole. Derricks are rated according to their height

and their ability to withstand compressive and wind loads. The greater the height of

the derrick, the longer the section of pipe that can be handled. The most commonly

used drillpipe is between 27-30 feet. To provide working space below the derrickfloor for pressure control valves called blowout preventer, the derrick usually is

elevated above the ground level by placement on a substructure.

Derrick


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http://www.youtube.com/watch?v=5f3STxhzICQ

http://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.html#

Making a Trip

D illi E i i F ll 2012
http://www.youtube.com/watch?v=5f3STxhzICQhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.youtube.com/watch?v=5f3STxhzICQhttp://www.youtube.com/watch?v=5f3STxhzICQ


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Making a Trip

Tripping Out Tripping In

Setting Slips

Breaking Out and Setting Back the Kelly

Attaching Elevators to the Elevator Links

Latching Elevators to Pipe

Working on the Monkeyboard

Breaking Out Pipe

Maneuvering Pipe to Racking Area

Elevators raised

Tripping In -- Latching Elevators to Top ofStand

Moving pipe to rotary

Pipe is made up

Slips are pulled

Slips are set

Elevators are unlatched

Process repeated for all stands

Pickup kelly and attach to drill string

Break circulation, and

Resume drilling

http://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.htmlhttp://www.osha.gov/SLTC/etools/oilandgas/drilling/trippingout_in.html


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Making a Connection / Tripping In

Making a

mouse hole

connection



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Making a Connection / Tripping In

Moving Kelly

to Single in

Mousehole

Stabbingthe Pipe

SingleAdded.

Ready

to Drill



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Tripping Out

Use

Elevators

for

trippingPut Kelly inRathole



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Tripping Out



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Block and tackle is comprised of the crown block, the travelling block, and the drilling

line. The principal function of the block and tackle is to provide a mechanical

advantage which permits easier handling of large loads.

Block and Tackle



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The mechanical advantage M of a block and tackle is defined as the ratio of the

load supported by the traveling block, W, and the load imposed on the

drawworks, Ff.

Machenical Advantage

(4)



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A pulley transfers a force along a rope without changing its magnitude. In Figure a,

there is a force (tension) on the rope that is equal to the weight of the object. This

force or tension is the same all along the rope. For this simple pulley system, the

force is equal to the weight, as shown in the picture. The mechanical advantage of

this system is 1!.

In the Figure b, the pulley is moveable. As the rope is pulled up, it can also move up.

Now the weight is supported by both the rope end attached to the upper bar and the

end held by the person! Each side of the rope is supporting the weight, so each side

carries only half the weight. So the force needed to hold up the pulley in this example

is 1/2 the weight! Now the mechanical advantage of this system is 2.

Pully



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Pully

a b c d



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Without friction between the block and the tackle, the mechanical advantage is given by

Equation (1.5) tells us the ideal mechanical advantage is equal to the number of lines.

For frictionless between the block and tackle, the power efficiency is given by

In general, the power efficiency can be calculated

Block and Tackle

(5)

(6)

(7)



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The load applied to the derrick, Fd, is the sum of the hook load, W, the tension in the

dead line, Fs, and the tension in the fast line, Ff:

The total derrick load is not distributed equally over all four derrick legs. Since the

drawworks is located on one side of the derrick floor, the tension in the fast line is

distributed over only two of the four legs. Also, the dead line affects only the leg to which

it is attached. If E > 0.5, the load on leg A is greatest of all four legs. Since if any leg

fails, the entire derrick also fails, it is convenient to define a maximum equivalent derrick

load, Fde, which is equal to four times the maximum leg load.

Block and Tackle

(8)



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g g ee g a 0


Block and Tackle

(9)

Maximum equivalent derrick load:



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g g g


The drawworks is a complicated mechanical system with many functions:

1. To lift drill string, casing, or tubing string, or to pull in excess of these string loads to

free stuck pipe.

2. Provide the braking systems on the hoist drum for lowering drill string, casing string,

or tubing string into the borehole.

3. Transmit power from the prime movers to the rotary drive sprocket to drive the rotary

table

4. Transmit power to the catheads for breaking out and making up drill string, casing

and tubing string.

Drawworks



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g g g


Drawworks



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g g g


Drawworks



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Efficiency Factor, E

The input power to the drawworks is calculated by taking into account the efficiency

of the chain drives and shafts inside the drawworks. The efficiency factor E is given

by the following equation:

Where K is sheave and line efficiency per sheave; K = 0.9615 is in common use.



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Example

Example 1.2: A rig must hoist a load of 300,000 lbf. The drawworks can provide an

input power to the block and tackle system as high as 500 hp. Eight lines are strung

between the crown block and traveling block. Calculate:

1. The static tension in the fast line when upward motion is impending

2. The maximum hook horsepower available.

3. The maximum hoisting speed

4. The actual derrick load

5. The maximum equivalent derrick load

6. The derrick efficiency factor



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Example

1. The static tension in the fast line when upward motion is impending

2. The maximum hook horsepower available.

Ph = Epi = 0.844 x 500 = 420.5 hp

3. The maximum hoisting speed

4. The actual derrick load

5. The maximum equivalent derrick load

6. The derrick efficiency factor

1_HoistingSystem

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