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Health Safety EnvironmentReport 2005
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Health Safety EnvironmentReport 2005
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
MISSION STATEMENT
"Pursuing satisfaction of our clients in the energy industry, we tackle each challenge with safe, reliable
and innovative solutions. We entrust our competent and multi-local teams to provide sustainable
development for our company and for the communities where we operate".
Core Values
Commitment to Safety, Integrity, Openness, Flexibility, Integration Commitment, Innovation, Quality,
Competitiveness, Teamwork, Humility, Internationalisation.
Countries of activity
EUROPEItaly, France, Belgium, Croatia,
Germany, Ireland, Luxembourg,
Netherlands, Norway, Portugal,
Romania, Spain, Switzerland, Turkey,
United Kingdom
CSI
Astrakan, Azerbaijan, Georgia,
Kazakhstan, Russia
SOUTH EAST ASIA AND OCEANIA
Australia, China, Indonesia, Malaysia,
Singapore, Thailand
AMERICAS
Argentina, Brazil, Canada, Ecuador,
Mexico, Peru, United States, Venezuela
AFRICA
Algeria, Angola, Cameroon, Congo,
Egypt, Gabon, Libya, Morocco, Nigeria,
Sudan
MIDDLE EAST
Abu Dhabi, Dubai, Iran, Kuwait, Oman,
Qatar, Saudi Arabia, Sharjah, United
Arab Emirates
CENTRAL ASIA
India
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
4
6
12
16
16
18
18
19
21
21
22
23
23
25
29
32
33
35
35
3739
44
44
45
45
47
47
51
52
52
54
61
61
65
67
70
71
74
Health Targets
Safety Targets
Environment Targets
Sustainability Targets
Health
Safety Plan 2006 / 2007
Environment
Sustainability Program 2006
Building Common Accountability Framework
Health Reporting System and Expenditures
Medical Services Rendered in 2005Health Main Activities
Commitment to Safety
Safety performance analysis
Accidents analysis
Accomplishments and Failures
Pro-active indicators
Safety Expenses
Commitment to environment
Environmental Performance Data
Dolphin project: respect for the sea
Kizomba B project: Saibos in angolan deep water
ERHA Project: a huge challenge called FPSO
Letter from the Chairman
The methodology
About us: SAIPEM Group Structure and Activities
Performance Overview
Priorities and Plans
HSE Management System
HSE Training year 2005 for Saipem
Corporate Responsibility
Health
Safety
Environment
Main focus on
Saipem at a glance: 2005 results
Definition of Terms
Verification of the Report
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Once again I have the pleasure of presenting the Health,
Safety and Environmental (HSE) report by the Saipem
Group on our 2005 HSE performance covering all
operations worldwide. This report reflects a desire by
Saipem to remain open and accountable to the communityfor its HSE performance. It provides an overview of our
achievements, considers challenges and establishes goals
for the future. Although progress was made progress during
2005, with statistically the safest year in terms of Lost Time
Injury frequency rate since records began, and considerable
improvements in the environmental area have been
achieved, we are in no position to celebrate these
successes. Indeed, in 2005 six of our colleagues died as a
result of our activities. Our thoughts should be with their
families and our efforts must increase to ensure that these
tragic events never occur. The loss of life as a result of our
work is simply unacceptable and our targets cannot be
anything but Zero Fatalities. I expect all our personnel to
keep this in mind by ensuring that we take safety very
seriously in every task we undertake in our activities.
Everybody needs to be a leader in safety, therefore
personally accountable for it. Our focus in 2006 will be on
developing these leadership themes and cascading specific
training programs at various levels of our organization. OurQHSE Department has a key function in supporting all our
managers and operatives in the fulfillment of their HSE
responsibilities and the various tools and initiatives
launched by the company shall be fully embraced by
everybody. The protection of the health and safety of
personnel and the environment is not only a top priority for
the Group. It is a core value of the company and needs to
be a personal value and commitment of each employee.
These expectations are also demanded by our key clients
who hold us to the highest HSE standards as well as to
developing a positive safety culture. In line with the
industry culture of continuously seeking opportunities to
improve, the companys performance in 2005 saw
improvements in a number of important areas which
Letter From The Chairman
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
included risk and incident analysis, emergency
management, environmental protection and sustainable
development. Saipem has implemented several methods
to determine root causes, improve management systems
and share lessons learnt from each incident. Precautionshave been taken to limit risks by appropriate analyses and
by adapting our assets to technological progress. Besides
the continuously monitoring of our plants and processes
and complying with internal and external regulations, we
have an incident management of and an emergency
organization with detailed alert and hazard control plans.
In 2005 Saipem took steps to improve the quality of our
reporting, and a new software, the Environmental Web
Report, was created. Further improvement has been
achieved in the air emission factors methodology based on
fuel consumption reports. Saipem has also focused its
attention and efforts on improving and developing its
Environmental Management System aimed at managing
the potential environmental impacts connected to
construction activities. Sustainability has once again been a
central part of Saipems way of doing business.
I do not want to go into more details, but I invite you to
read the in-depth analysis on the various topics offered in
this comprehensive Annual HSE Report which I welcome,and which presents a very good overview of our
commitment, performance and challenges for the future.
Our Corporate QHSE Department, who prepared this
analysis, and all our worldwide HSE network have, as I said
before, an important role in supporting, advising and
facilitating the effective fulfillment of the HSE
responsibilities which each of you holds as a Company
employee. I wish to extend this concept to all Saipem
stakeholders who are reading this report and are directly or
indirectly involved with our operation. I sincerely believe
that only our joint efforts and commitment can make this
journey to safety the most effective possible and will lead
us to the achievement of our vision of zero fatalities. I look
forward to your feedback.
The Chairman Pietro Franco Tali
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
The aim of the Annual HSE Report is to describe our own
major HSE performances by means of statistical data and
parameters. The present HSE Report analyses all the main
activities over which Saipem had exercised its operative
control during the twelve-month period from 1 January to
31 December 2005.
This document, drawn up yearly and distributed to the
public (shareholders, financiers, public opinion,environmental groups, national and local authorities,
clients, etc.), tends to provide a comprehensive overview of
the following principles:
Saipem's Health, Safety and Environmental policy;
Importance that the Company assigns to these issues;
How Saipem has structured its HSE system to implement
the policies and achieve the set objectives;
Way the Company operated in 2005 to assure workers'
health and safety and to preserve the environment in the
Countries where it operated;
HSE Performance in 2005; Particular initiatives undertaken in the HSE area during
the year. The Report contains both a qualitative description
of the above principles and quantitative HSE data, such as
consumption of natural resources, production of waste,
atmospheric emissions, safety related indicators, expenses
incurred for actions in favour of workers' health, safety and
environmental protection.
In order to collect and process these data, Saipem uses an
IT system introduced in 2002 which is improved year by
year. The major innovation introduced in 2005 is the
specific software (i.e. Environmental Web Report) custom
made for Environmental data collection and available on
intranet by the majority of Saipems sites, projects and
companies. This new software has been introduced in order
to improve the monitoring and the evaluation of the
environmental performance and results, as well as to
identify the aspects that can be better dealt with.
The continuous improvement of our system has enhanced
the accounting methodology in terms both of the
comprehensiveness of the area of consolidation and
accuracy of measurements. Whenever necessary, the
historical sequences are updated using the same methodsfor the purposes of data comparison.
In particular, the present report contains a revision of the
emission factor for atmospheric pollutants: for this reason
the data concerning the previous years has been
recalculated on the basis of the new coefficients. Generally,
the evaluation of atmospheric emission can be determined
following two methods: the direct one, by continuous
measuring of pollutant concentration at the points of
emission; and the indirect one, by estimates based on
emission coefficients which consider both combustion
systems as well as the quality of fuels used. Because of thenumerous and diverse sources of emissions related to
Saipems activity, the only reasonable way that can be to
obtain a reliable quantification of the atmospheric
emissions is the indirect estimation based on fuel
consumption. The introduction of a new methodology, based
on evaluation models and criteria set up by international
organizations, leads to an improvement of the accuracy and
reliability of the emissions quantification and, at the same
time, allows Saipem to align with the International Standards
for the calculation of the air emissions such as CORINAIR
(methodology issued by the United Nations Economic
Commission), UKOOA (methodology issued by United
Kingdom Offshore Operators Association) and IES
(methodology developed by ENI).
The methodology
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
The methodology generally used for the indirect estimation
of atmospheric emissions is based on "successive
approximation" starting from the resources available:
recalculations should result in an improvement of the
accuracy and completeness of the inventory and ensure the
consistency of the historical series.
Moreover, as from this year, in addition to the usually
monitored pollutants (i.e. CO, CO2, SO2 e NOX), CH4,NMVOC and PM are also considered.
The environmental indicators used in this report can be
divided into two main groups (i.e. absolute indicators and
relative indicators). The former refer to objective physical
parameters (such as tons of consumed fuel, m3 of
consumed water, expenditure in euros, etc) while the latter
are obtained from the ratio between the absolute indicator
and the production of the relevant activity (for example
tons of consumed fuel / km of pipeline laid, m3 of consumed
water / tonnes of structure lifted, etc). The relative
indicators attempt to eliminate the natural' variation of theabsolute ones caused by production changes: the relative
indicator thus measures only genuine changes in efficiency
and can be profitably used to evaluate the improvement of
an activity from an environmental point of view, offering
the possibility of a comparative analysis through the years.
In view of the considerable diversification of Saipem's
business, it was considered appropriate to continue the
usual practice of presenting quantitative data aggregated
by type of activity (offshore constructions, onshore
constructions, logistic bases / offices, etc.).
A further innovation, specific to environmental/safety
expenses and investment accounting, was introduced in
2005. The required data are now extracted directly from
the SAP or SPSPC database, thus providing a more accurate
expenditure recording method. Such software is used
extensively in most process-based companies, and
currently involves about 80% of Saipems structure.
An important part of the self-improving process mentioned
above is represented by a new revision of the Corporate
Standard for the Annual HSE Report, whose target is
improving our reporting system in order to present ever
more useful and accurate information.As for the past years, also in 2005 we have decide to check
the reliability of the information contained in the present
Report by a third part audit conducted by an external
verification company. Moreover this check provides us
some valuable indications and suggestions for the
continuous improvement of data clarity and Report
readability. The list provided with the following map
includes all the Sites/Projects involved in the collection of
the HSE data.
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Projects
Offshore Construction B.U.
Saipem Projects and Sites of activities
AIOC Transport &
Installation
Sabratha Platform
SaiWoo - Sable Tier II
Canada
Saipem SpA - Bahr
Essalam
Saipem America - BP
projects
Sonsub Ltd Worksites
Sonsub A.S.
Sonsub PTY
Peciko IV
Bayu Darwin
Bongkot
TTM Project
Lamma project
TL Offshore Project
BP Tangguh TTP project
Sakhalin Pipelines &
Cables
Sakhalin Topsides
East Area EPC 2
Yoho
Amenam AMP 2 Project
Kizomba B Project
West Espoir
Rosa- Lirio
Marimba
AKPO
DP4 AGIP Bour RIG
remooval
PS1 Persian Gulf
Dolphin project
Baltim North
Engineering projects
BP Rhum
Conocophilips
Ormen Lange
Tullow Oil
Maersk Dan 949020
Nexen Buzzard pipelines
& subsea structures
949290 Nexen Buzzard transport
& Installation 949310
Shell BRFD
Frigg Cessation 949480
Langeled 949330
Vessels
Saipem 355
Bar Protector
Castoro 2
Castoro 6
Castoro 8
Castoro 10
Crawler
FDS
Saipem 3000
Saipem 7000
Semac 1
SB 230
Polar Prince
Grampian Surveyor
HOS Innovator
HOS Dominator
Normand Cutter
Highland Navigator
Maersk Reliance
DP Reel
Maersk Explorer
Far Sovereign
Onshore Construction B.U.
Oil & Gas Upstream
EWRB Pipeline Project
EWG-1 Pipeline
Conversion To Sales Gas
Okpai Power Plant
NLNG Phase3 Gas Supply
Soku Gas Debottlenecking
GTS-4 Gas Suply Pipeline
GTS-2/4 Slug Catcher
Karachaganak MainWorks
MAF - Sohar Crude Oil
Pipeline Project
ROD Project Algeria
TCHAD Cameroun
SOFRESID FRANCE
BOS Sofresid Algerie
OSBL - Offsite Battery
Limits - Total Gonfreville
OCP -Office Cherifien de
Phosphates Morroco
Rosa Lirio E&P -
Adaptation of FPSO for
Girassol
Berroughia Power PlantAlgeria
Sakhalin II Onshore
pipeline
Transporto Gas ad Alta
Pressione -Italy Gela
LNG, Maritime Works& Floaters B.U.
Hazira Port and LNGTerminal Project
Huelva IV LNG Tank -
Cartagene LNG tank -
Guangdong LNG
Receiving Terminal
Fos de Cavou LNG tank
Freeport
Zeebrugge Extension
LNG tank
Tanger Port
Soyo Angola Quay SideExpansion
Caucedo Puerto Mtce
Monaco II - maritime
works
Gela Italy
Costa Azul - Mexic
ERHA - EPC & Towing for
FPSO
Dalia EPC for FPSO
Fabrication Yard
Intermare Sarda -Arbatax
Rumoulumeni
DLH Kwanda & Exxon
Petromar Malongo
Petromar Soyo Boscongo
Saipem Mediteraneean
Services- BOS Shelf
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Offshore Drilling
Maintenance ModificationOperations B.U.
CAMOM
Techoprojecto
Internacional
CPC Maintenance -
Russia Office
Petromar MMO projects
Cameroun Maintenance
Tchad Maintenance
Energy Maintenance
Services
Integrated Projects
Katran-K Beregovaya
Compression Station
Kashagan Trunk and
Production Flow Lines
Kashagan Piles & Flares
Kashagan Drilling
ERSAI Kuryk Fabrication
yard
Drilling B.U.
Saipem 10000
Scarabeo 3
Scarabeo 4
Scarabeo 5
Scarabeo 6
Scarabeo 7
Perro Negro 2
Perro Negro 3
Perro Negro 4
Perro Negro 5
AZ 5820
Onshore Drilling
AZ 5825 AZ 5889
AZ 5892
AZ 5893
AZ 5894
AZ 5832
AZ 5898
Rig 101
Rig 102
Rig 201
Rig 202
AZ 5829 AZ 5846
AZ 5891 AZ 5895
Rig 2
Rig 216
Petrex Peru
Petrex Venezuela
Az 5843
Rig G 125
AZ 5863
AZ 5870
AZ 5827
Logistic Bases
Saipem Jakarta - Sitiwan
PT Ninda - Batam
SanVitale Ravenna - Italy
Saipem Spa Sharjah
Branch - UAE
SCNL - Nisco & Onne
Nigeria
Saipem Algeria - Hassi
Messaud - Algeria
Saudi Arabia Saipem -
Dammam Base
Cortemaggiore Italy
SaiPar - Drilling Camp -
Kazakhstan
ERS Schiedam Base
Head Offices
San Donato
San Giuliano
Saipem Energy
International
Saipem Aktau Office
Sonsub Aberdeen Facility
Office
SonSub AS Stavanger -
onshore SaiBos Onshore
Saipem Malaysia - Kuala
Lumpur office
Saipem - Perth Office -
Australia
Saipem Jakarta Office
Global Petroprojects
Services - Zurich
Saipem Portugal
Comercio Maritimo
Saipem Mediterranean
Services (office &
workshop Rijeka)
Moss Maritime A.S.-
Norway
SaiPar Aksai Office
Base Pointe Noire
Saipem America Inc
Saipem FPSO Marghera(office & workshop)
CEM Sandouville
Saipem SA Head Office
Petromar Office - Luanda
& Kwanda
Saipem India (SIPS)
Saipem UK Office
Saipem Egypt - Cairo
Office
Leased FPSO
Firenze
Mystras
FPSO Magdelaine - Dubai
FPSO Vitoria
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Yards & Main Logistic Bases/Offices
Main Areas of Activities
Engineering Centers
Drilling Activity
LEGENDA
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
About us: SAIPEM GroupStructure and Activities
Saipem Group operates as a global contractor in the oil
industry services market, in the onshore and offshore
Constructions and Drilling sectors. It is also involved in the
field of Infrastructures and Floating Production. Saipem
Group operates nationally and internationally through a
structured and integrated network of operating structures.The Group is organized into six business units, three of
which Onshore Constructions, Maintenance Modification
& Operation (M.M.O.), and Liquefied Natural Gas (L.N.G.)
are based in Paris, where there is also the knowledge centre
for engineering, procurement, and project management,
and three Offshore Constructions, Offshore and Onshore
Drilling, and Leased FPSO are in Milan, where the technical
services and special projects task force are based as well.
Offshore Construction
Saipem Group possesses a strong, technologically advanced
and high versatile fleet in addition to a comprehensive
spread of sector-leading engineering and project
management expertise.
These unique capabilities and competences, together with
a long-standing presence in strategic frontier markets
comprise an industrial model that is particularly well suited
to EPIC (Engineering, Procurement, Installation and
Construction) projects. Amongst the semi-submersible
fleet equipped with the most advanced state-of-the-arttechnologies, the most noteworthy vessel is Saipem 7000
thanks to it s dynamic positioning system, 14,000-tonne
lifting capacity and its capability to lay subsea pipelines in
ultra deep waters using the J-lay system, which can handle
a suspended load of up to 4,500 tons during pipelay
operations. Other vessels include Castoro Sei, capable of
laying large diameter subsea pipelines; the Field
Development Ship (FDS), a special purpose vessel used in
the development of deep water fields, equipped with a
dynamic positioning system and a 600-tonne lifting
capacity crane, in addition to a vertical pipelaying system
able to work in water depths of up to 2,000 metres; the
vessel Saipem 3000, is capable of laying flexible pipelines
and installing umbilicals and mooring systems in deep
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
waters and installing subsea structures of up to 2,200 tons.
Saipem also boasts a strong position in the subsea market,
operating highly sophisticated and technologically
advanced vehicles, such as subsea ROVs (Remotely
Operated Vehicles), i.e. purpose-equipped robots, able tocarry out complex deep-water pipeline interventions.
Group companies operating in the Offshore Construction
sector, in addition to the parent company, are: Saipem s.a.,
its directly controlled companies SaiBos Construes
Maritimas, Bos Congo, Petromar, PT Sofresid Engineering
and its associated company Offshore Design Engineering.
Also: Saipem UK, Saipem America., Saipem (Malaysia),
Saipem Asia, PT Saipem Indonesia, Saipem Luxembourg,
Saipem (Portugal) Comrcio Martimo, Sonsub Ltd, Sonsub
A/S, Intermare Sarda, Saipem Contracting (Nigeria), Saipem
Energy International, Saipem FPSO, ERS Equipment Rental
& Services, Saipem Mediterranean Services, StarGulf, ER SAI
Caspian Contractor, Bos Shelf Moss Maritime.
Offshore drilling
In 2005, the Group operated in the Offshore Drilling sector
in West and North Africa, the Persian Gulf, Norway, Peru and
India. Amongst the Groups fleet, the following vessels are
of particular interest: Saipem 10000, capable of working at
depths of up to 3,000 metres using its dynamic positioning
system; Scarabeo 7, a semi-submersible vessel capable of
operating at depths of up to 1,500 metres and Scarabeo 5,
a fourth generation semi-submersible vessel, capable ofworking at depths of over 1,800 metres and drilling to a
depth of 9,000 metres. Besides the parent company, other
Group companies operating in this sector are: Saipem
Nigeria, with headquarters in Lagos, presiding over the
strategic area of West Africa; Petrex, operating in South
America; Saudi Arabian Saipem, operating in the Persian
Gulf; and Saipem (Portugal) Comrcio Martimo, which
manages all drillships, apart from Scarabeo 5, managed by
Saipem SpA, Sonsub Ltd also operates in this Sector,
supporting operations with its remotely operated vehicles
(ROVs).
Leased FPSO
Significantly strength in design expertise in the floating
production sector and ability to manage turnkey projects,
have led Saipem Group to won the first contract on a
standalone basis in the high growth leased FPSO market.
The fleet comprises: FPSO Firenze, and FPSO vessel, Mystras.
All initiatives of the year have being developed in joint
venture with Single Buoy Moorings. In addition to Saipem
SpA, companies operating in the Leased FPSO sector are:
FPSO - Firenze Produo De Petrleo Lda, FPSO - Mystras
Produo De Petrleo Lda. Furthermore, the following
companies provide support in respect of engineering,
procurement and project management: Moss Maritime,
Saipem s.a., Saipem Energy International SpA, Saipem Fpso
SpA and Saipem Luxembourg SA.
Onshore Construction
The Groups strengths in the Onshore Construction sectorare its construction capabilities allied to its engineering and
project management competencies, which allow the Group
to focus on challenging projects such as the laying of large
diameter pipelines and the construction of upstream plants
in difficult areas.
The regions in which the Group has a long-term presence
and operates consistently are the Arabian Peninsula,
Nigeria, Russia and Algeria. The Group is also still engaged
in Kazakhstan, where it operates in joint venture with
another international contractor. Moreover, the Group
operates in Oman and Franca. In addition to the parent
company (individually or in association with other
international operators), the following subsidiaries carry
out onshore construction activities: Saipem s.a. and its
subsidiaries Saipem Contracting Algeria, Sofresid
Engineering, SIPS, and associated companies Starstroi and
Lipardiz Construao de Estruturas Maritimas Lda.
Furthermore, Saipem Contracting Nigeria, Saudi Arabian
Saipem and Katran K also operate in this sector.
Onshore Drilling
In the Onshore Drilling sector, the Group operates in Italy,
Algeria, Egypt, Nigeria, Saudi Arabia, Kazakhstan, Russia,Peru and Venezuela through the parent company as well as
Saipem Nigeria, Petrex, Saudi Arabian Saipem, Sadco (an
Indian company jointly owned and managed with Aban
Drilling Co.) and SaiPar (jointly owned and managed with
Parker Drilling Co and operating in Kazakhstan).
Liquefied Natural Gas (LNG)
In the last few years, the Saipem Group has developed a
strong presence in this sector. Operations are mostly
carried out by Saipem s.a., which operates in this sector
through its controlled companies: Technigaz, world leaderin EPC projects, Guangdon Contractor, Hazira Cryogenic
Engineering and Costruction Management and Hazira
Marine Engineering and Construction Management; and
through its associated companies GTT (Gaz Transport et
Technigaz), leader, with Moss Maritime, in the LNG
transport segment thanks to innovative and highly
advanced technology, Societ pour la realisation du Port de
Tanger Mditerrane and Servicios De Construcciones
Caucedo, Saimexicana and Saigut. Furthermore, Saipem
SpA and Saipem America also operate in this sector.
Operational activities are focused mainly in the Mediterranean
area in addition to two particularly challenging and demanding
projects currently underway in India and China. Two new
projects have just started in United States and Mexico.
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Maintenance modification and operation (MMO)
The Saipem Group has only recently started operating in this
sector, which completes the range of services offered to oil
companies. In this sector, Saipem s.a. currently provides
services mainly in Western Europe and Russia, inpetrochemical plants and refineries, and in West Africa in
upstream oil infrastructure. Operations are carried out
through the companies Camom, Tecnoprojecto
Internacional Projectos e Realizacoes Industriais and
Petromar. Also operating in this sector is Energy
Maintenance Services SpA a company jointly owned and
managed with Eni Exploration & Production, which focuseson maintenance activities for all industrial plants of Eni
E&Ps industrial plants in Italy.
Offshore Construction - Laid pipelines
2000 Km
1750
1500
1250
1000
750
500
250
2001 2002 2003 2004 2005
Onshore Construction - Laid pipelines
Km1400
1200
1000
800
600
400
200
2001 2002 2003 2004 2005
Offshore Drilling - drilled meters
m14000
12000
10000
8000
6000
4000
2000
2001 2002 2003 2004 2005
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Offshore Construction - Installed structures
200000 ton
175000
150000
125000
100000
75000
50000
25000
2001 2002 2003 2004 2005
Onshore Construction - Industrial palnts
ton35000
30000
25000
20000
15000
10000
5000
2001 2002 2003 2004 2005
Onshore Drilling - drilled meters
m700000
600000
500000
400000
300000
200000
100000
2001 2002 2003 2004 2005
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Health Performance Indicators (HPI-s) are for the Medical
Department not only a control tool but also a means by
which to assess the way that specific medical activities are
carried out in peripheral units and Companies as well as at
corporate level. HPI-s reflect the current state-of-art, as they
highlight points needing to be improved, indicating theareas where, by concentrating efforts and resources, results
can be obtained.
Each year the indicators are adjusted in order to cover as
completely as possible all health issues. In 2005, for
instance, ten indicators were used. Seven indicators were
used in peripheral units and Companies. Six of them are:
pro-active indicators which monitor exposure, or other
factors, which may influence health before an illness occurs:
accomplishment of the Medical Fitness Examination system
for expatriate and local personnel within the Saipem group
of Companies; the number of vaccinations provided to
expatriate employees, linked to work-related biological
risks; the number of personnel involved in STD (sexually
transmitted disease) prevention training and information
courses; the number of medical personnel attending
specific training courses; the number of performed
medevac drills recorded on the standard format and sent
to the medical coordinator and the number of
health/hygiene inspections carried out. One of them is a
reactive indicator, which monitors the consequences ofexposure (incidents): the frequency of repatriations due to
sickness per million manhours.
Corporate indicators used were: number of News&Updates
issued, development of health risk assessment software and
completion of the Saipem Med Sheet Summary. Total
number of Saipem employees included in HPI database is
17802 in 77 working sites.
Medical Fitness Examination system for expatriate and
local personnel.
As part of the preventive activities for workers, the medical
certification of expatriate employees, conducted as pre-
employment and periodical medical fitness examination,
reached the percentage of 94% of employees (against the
Performance Overview
Health Targets
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target of 90%).
The medical fitness for local personnel reached the percentage
of 91% (the target being of 80%). Both targets established for the
number of medical fitness certificates for expatriate and local
personnel were accomplished.
Vaccination campaign against communicable diseases
Vaccination campaigns were always considered to be a key
factor in the prevention of communicable diseases that can be
acquired in and out of industrial premises.
According to local peculiarities, project/site clinics had different
inoculation programs. A number analysis shows that 82% of all
expatriate employees are vaccinated against the communicable
diseases considered a risk for a certain area. The target for 2005
was set at 75%.
Accomplishment of repatriation system
The target for frequency rate of cases repatriated for health
reasons from Saipem operating sites in 2005 was set at a value
of below 0.7. The target has not been achieved by the deadline,
with 1.29 repatriations per 1 million MWH. The main cause for
not reaching the target is that in 2005 14 new Doctors have
been employed by Saipem mainly on offshore sites. At the
beginning, they didnt have much experience of Saipem, its
structures and operating procedures, therefore, in some casesthey repatriated personnel without having used all the facilities
and support that Saipem makes available.
Training courses and information on the sexually
transmitted diseases
First aid induction courses, educational programs for sexually
transmitted diseases and awareness courses about the health
risks present in certain areas are programs deemed to increase
the level of health education of our employees and to encourage
them to adopt the correct behavior and lifestyles that will
improve and safeguard their health. The target for the number
of employees attending the educational courses on STD
prevention was 75%. The percentage of employees who
attended the STD courses was 51%. The objective has almost
been achieved, if we consider that the target takes into
Description of the indicator Target Result on december 2005 Note
PROACTIVE HPI
Percentage of employees with valid A) Expatriates 90% 94%
medical fitness examination B) Locals 80% 91%
Percentage of expatriates vaccinated against diseases >75% 82% Not interfering with
considered to be at risk in the working geographical region national vaccination
programs for local
employees
Percentage of personnel (expatriates and locals) >75% 51% Percentage of the
who attended training in the prevention of Sexual employees on the
Transmitted Disease (STD) working sites who
attended the STD course
Medical personnel who attended Advanced Trauma Life 25% 38% The validity of the
Support (ATLS) and/or Advanced Cardiac Life Support ATLS and ACLS
(ACLS) training courses this year course is 4 years
Conducted MEDEVAC (Medical Evacuation) drills at operating 1/month/site 0,62/month/site Reflecting
sites/projects the emergency
preparednessNumber of conducted hygiene inspection 1/month/site 1,64/month/site Prevention of the
communicable
disorders
REACTIVE HPI
Frequency of case repatriated for health reasons from
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consideration only employees that were involved in courses in
2005, not those who did them previously, and has thus been
inaccurately defined.
Training courses for medical personnelIn order to maintain emergency preparedness levels and
to keep medical personnel working for Saipem
worldwide up-to-date with latest theoretical and
practical information regarding Emergency Medicine, the
Head Office Medical Department has organized, and will
continue to organize, specific refresher courses. The
training follows international guidelines for emergency
medicine and is structured around two main thematic
groups: ATLS (AdvancedTrauma Life Support) and ACLS
(Advanced Cardiovascular Life Support). According to the
HPI summary report for 2005, the percentage of medical
personnel who attended these courses this year reached
38%, surpassing the set target of 25%.
Performed medevac drills recorded on the standard
format and sent to the medical coordinator
Emergency drills should be conducted on every site once a
month. Drills simulate actual emergencies where
practicable, and confirm response and action times. The
drills are an essential part of the overall safety program and
ensure that everyone fully understands their role in case of
emergency. The target for 2005 was of 1 medevac drill per
site (100%). The target has not been achieved with the finalscore of 0,62/month/site (62,33%). One of the main goals
for 2006 will be to improve performance in the
achievement of this target.
Conducted health/hygiene inspections
The health/hygiene inspections should be conducted as a
prevention measure for communicable disorders. The
target was 1/month/site (100%), meaning that in every site
should have at least 1 health/hygiene inspection per month.
The target was fully achieved with the result of
1,64/month/site (100%).
Safety Targets
In 2004, we recorded safety improvements achieving a
reduction of more than 22% in our Lost Time Injury Frequency
(LTIF). A LTI is recorded when an injury causes a worker to miss
a day or more of work. Since 2001, our LTIF has declined from
around 4.7 cases per 1 million man-hours to 1.21 in 2005.
This is a considerable achievement which, added to the about
10% reduction of our Total Recordable Injury Frequency (TRIF),
fulfills the overall target for the Group. However some of the
single Business Units did not accomplish their individual goal,
with Onshore Construction, Drilling Operations, Leased FPSO
and LNG business units not achieving an improvement in their
LTIF rates. A breakdown of safety statistics for each Business
Unit can be found in Chapter on safety Despite the progress
made in reducing injury rates, serious incidents continue to
occur. In 2005, there were 6 fatalities, compared with 8 in2004. The 6 consisted of four employees and two contractors.
As underlined by our Chairman in his opening letter to this
report, these figures are simply unacceptable and all our
efforts must be directed to achieving the target of Zero
fatalities. However, we keep working on the development of
positive safety culture across the organization and our Pro-
active Indicators, fully shown in Chapter on safety, are a clear
demonstration of this focus.
With reference to the target to increase the number of
internal and external HSE training hours, in 2005 we have
managed to achieve an impressive 92% increase. Further
analysis of this data can also be found in Chapter on safety.
Environment Targets
Saipems strong commitment to environmental protection
in 2005 can only be fully appreciated by looking at the
day-to-day environmental management of each and
every project in progress around the world. If it were
possible to illustrate sites and projects comparing
relative environmental performances now with those of
some years ago, such commitment would be clearlyperceived immediately . The signals would be improved
waste management, the controlled use of water
resources and fuels, spill prevention practices and
planning, environmental training carried out among the
entire workforce, and the awareness, in a word, of the
importance of performing daily activities aimed at
minimizing and preventing potential negative impact to
the environment. It is therefore difficult to focus on any
single initiative to illustrate environmental management
for 2005. The first real witness of the development of
environmental awareness in all Saipem projects andCompanies is the issuing of the Corporate Environmental
Policy. It expresses the commitment undersigned by
Saipem Top Management to the protection of the
environment, and the will of the entire Group to strive to
apply criteria and sound practices aimed at ensuring that
the projects are realized with a view to preventing or
minimizing the disturbance to the environment. An
important initiative is the program of air emission
reduction on Saipem fleet vessels. Following the Marpol
requirement on air pollution prevention, which came
into force in 2005, Saipem has taken the opportunity not
only to plan action aimed at ensuring compliance with
such requirements, but also to identify action aimed at
air emission reduction also in those cases which were not
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covered by the regulation (e.g. on engines, incinerators,
etc.) Also related to air emissions is the other important
environmental initiative of 2005. It consists in a study
that has been carried out in order to compare the
emission factors being used by Saipem to estimate airemissions due to fuel consumption, with the most
internationally recognized air emission modeling, i.e.
Corinair, Ukooa, and IPCC. This study led to the
identification of the best set of air emission parameters
most properly resembling Saipem activities, and also to
the widening of the range of air pollutants considered.
Not only CO, CO2, NOx and SO2 are estimated, but also
CH4, non-methan organic volatile compounds and
particulate matter. Finally, the other important
environmental initiative carried out during 2005 is the
creation of a new Software (i.e. Environmental Web
Report), a specific software that has been developed and
implemented in order to obtain a reliable and effective
instrument for monitoring and evaluating environmental
performance and achievements. The time required to
create this new data reporting method underlines once
more the importance attributed by Saipem to the
environmental aspects of its activity: through the analysis
of the collected data, it is in fact possible to evaluate the
effectiveness of the investments and the measures
adopted, and to point out the aspects that can be
improved. Moreover, as the Environmental Web Report isrun on intranet, it allows real-time transmission of the
environmental data from the peripheries to the
Corporate, wider distribution of the Software to the Sites
projects/Companies, and easier communication of
updates and changes from the Corporate to the
Sites/projects/Companies.
Sustainability Targets
Following the publication of the Sustainability Case
Studies on Saipem activities in Azerbaijan, Kazakhstan,
Nigeria and Peru in 2005, the sustainability team focused
its efforts on the analysis of other countries in the Asia
Pacific Region and Angola. The target was to develop also
in these areas an assessment of social, environmental and
economic factors in order to understand and evaluate
Objective 2005 Target Result
Health
Employees medical fitness certificates 90% of international personnel 80% of local personnel
Vaccination campaign for expatriate personnel >75% of expatriated personnel exposed to risks
Reduction for the total frequency rate
of repatriation in respect to the previous year 10% reduction = 75% of total workforce
on Sexually Transmitted Diseases (STD) and HIV (local & expatriates) at project sites
Safety
Zero fatalities Zero fatalities
Reduction of all types of accidents 10% reduction for Drilling Operations, Offshore Constructions,LNG, Maritime Works & Floaters, Head Offices,
Logistic Bases & MMO. Achievement of 2004 target
for Onshore Constructions & Leased FPSO
Increase of internal and external HSE training +10% vs 2004
Environment
Significant Environmental incidents Zero significant incidents
Environmental prosecutions and fines Zero fines and prosecutions
ISO 14001 certification for Groups companies Development of ISO14001 compliant
Environmental Management System for Saipem Nigeria
Sustanibility
Key Studies on Sustainability Two Key Study on Indonesia and Angola
= target achieved = target nearly achieved = target not achieved
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Saipems operational impact within the local context.
Information collected during the assessment exercises
makes up the case studies of the previous years experience
which were produced following the same methodologies.
Moreover, in 2005 also Saipems operation in Oman was
taken into consideration and represents the third case
study produced in the year. This unexpected result was
achieved thanks to strong project management
commitment and the valuable collaboration of HSE staff
on-site.
Saipems second time QHSE award has
been announced at all its sites around
the world. As part of the ongoing
process of integration between HSE
and quality, from 2005 the award also
includes the evaluation of the quality
performance of companies, sites and
projects, thus becoming the QHSE
award.
Saipem QHSE performance evaluation
is avhieved by means of analysis of
specific parameters identified in the
four issues. Regarding quality,
parameters were related to: QHSE
Management System and specific
quality performance indicators, such as
internal audit plan, process and target
indicators, quality training, client
satisfaction information etc.
Health parameters considered in the
evaluation of companies and projects
were: the development of health
programs, the development of Health
care documentation system, alcohol &
drug policy, health certificates,
Vaccinations, MEDEVAC Procedures,
health training and information
courses, medical reporting.
Safety performance was evaluated
through the training programs onsafety, risk management, client
satisfaction, safety reporting &
communication, sub-contractor
management, safety campaign and
quantitative parameters such as LTI
Frequency Rate.
Finally, environmental performance
evaluation was based on parameters
such as the implementation of an
environmental management system,
monitoring / measuring campaigns /
survey, environmental audit,
environmental reporting, training and
the obtainment of the ISO 14001
Certification.
Evaluation methodology included
individually weighted QHSE themes;
Saipem 10000 came first, Saudi
Arabian Saipem Ltd second and
Saipem Norway, Scarabeo 5 and
Saipem Contracting Nigeria Ltd.jointthird.
The QHSE awards ceremony was held
in May 2005 at the head office in San
Donato Milanese and was an
opportunity for Saipems Top
Management to express and exchange
views on QHSE during operations.
After showing the methods used to
evaluate candidates, trophies were
awarded to the managements of the
winning organizations.
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Priorities and Plans
Health Performance has been positive and the objectives
defined in 2005 have been confirmed in 2006.
In some cases, the need has arisen to modify objective
measurement in order to allow improved monitoring. In
other cases, more restrictive targets have been defined to
continually improve process efficiency. For instance, targetsset to measure the objective of the accomplishment of
medical fitness examination certificates for all local and
expatriate personnel, which was achieved in 2005, will be
confirmed in 2006 with more restrictive targets,
respectively 92 % and 90%. The vaccination campaign
objective for expatriate personnel, which has been
satisfactorily achieved, will also be reinforced in 2006, with
a more challenging target of more than 78 % of expatriate
personnel exposed to risks being vaccinated. On the other
hand, the 10% reduction of the total repatriation frequency
rate has not been achieved, with a final score of 1.29. This
performance indicator represents the repatriation
frequency per million work man-hours. The main cause for
not reaching this objective can be linked to the
employment of 14 new Doctors in 2005, mainly assigned
to Saipem offshore sites. On taking up their duties within
our organization they did not have much experience of
Saipems operating procedures, which resulted in some
personnel being repatriated without full use having been
made of all facilities and support that Saipem makesavailable to them.
However, the Medical Personnels Health Education and
Training Activities objective was achieved, with specific
ACLS/ATLS (Advanced Cardiac Life Support/Advanced
Trauma Life Support) training offered to 37% of medical
personnel. However, in 2006 the measure will be better
defined to Number of Medical personnel trained with a
specific training course at least once during the past four
years. With these measures, the target will be 100%.
The objective to enhance training programs on Sexually
Transmitted Diseases, inclusive of AIDS prevention courses,
has been nearly achieved.
We should admit that the target has not been correctly
defined, because it takes into consideration only employees
Health
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that have been involved in courses in 2005, not counting
employees that previously received the training. In fact the
objective has as its main goal the monitoring of employees
who have been involved in the courses at least once in their
Saipem working life. This objective has been confirmed in2006, but the measure will be changed to the ratio of the
number of employees involved in STD prevention courses
(AIDS-inclusive prevention courses) at least once in their
Saipem working life and the total number of the work force
present in Project sites. The target will be >70%.
Safety Plan 2006 / 2007
At the beginning of the year the Saipem Corporate
Overseas Safety & Environment Co-ordination team
formulated the Safety Plan for 2006 identifying the key
areas which deserved particular focus and intervention.
Past performance was taken into consideration and the
need for a change in safety culture was identified.
A two-year plan was developed and presented to the
Company Top Management. The Top Level Saipem safety
objectives can be summarized as follows:
Zero Fatalities
Enhance Group Safety Culture
Reduce the number of Total Recordable Injuries
In order to achieve the above objectives a detailed
management program inclusive of six key supportingobjectives was developed.
Before entering into details, it is important to review some
key facts (better explained in the relative chapter on safety
performance analysis) which supported the identification
of the abovementioned key areas.
Over the past three years no substantial improvement
on accidents frequency rates has been achieved. Instead,
safety statistics show a plateau, as in line with overall
industry performance.
Accident investigations revealed that about 80% of all
injuries are due to unsafe actions, with incorrectbehavior and poor attitude as main causes.
Almost half of all major injuries, including fatalities,
involve subcontractor personnel.
Over the past years all our major clients have increased
their focus on Leadership in Safety and launched various
related programs and initiatives.
It is a key expectation of all major operators that their
subcontractors implement similar programs. A pro-active
approach towards these themes does not only help Saipem
enhance safety culture and performance, but can also bring
a competitive advantage.
Having identified and analyzed these facts, it was decided
to pay particular attention to the following key supporting
safety objectives, which constitute the heart of Saipem
Safety Plan 2006 / 2007, and only the implementation of
which can contribute to the achievement of the Top level
Objectives earlier identified.
Each Business Unit is expected to work towards the
Corporate Top Level Objectives and Targets and developsafety management programs in line with, but not limited
to, the following key supporting objectives:
1. Enhance Leadership in Safety
Management at all levels in the Group is responsible for
leading and engaging the workforce in safety and
demonstrating visible commitment to the safety initiative.
A Leadership in Safety Workshop program will:
- enhance senior and line management awareness on
safety responsibilities
- help them demonstrate how they can pro-actively lead
safety
- promote leadership and safe behavior at all levels within
the Group
A Saipem key client has confirmed full support to share with
us their experience and their Leadership in Safety Program,
and to facilitate the development and execution of a
tailored Saipem Workshop.
2. Enhance Field HSE Training
Employees need to be competent to perform tasks that
may impact on safety in the workplace. Training helps
people acquire the skills, knowledge and attitudes to makethem competent in the HSE aspects of their work.
Focus on this area will help raise the level of safety
competency and training in the most hazardous of Saipems
environments.
3. Re-energize Sites / Units Safety Auditing Program
Auditing is a key element of the safety management system
as it constitutes the feedback loop which enables Saipem
to reinforce, maintain and develop its ability to reduce risks
and to ensure the continued effectiveness of the HSE
management system.The purpose is to formalize an auditing program with the
aim of ensuring that appropriate management
arrangements are in place, adequate risk control system
exits and compliance with Saipem SMS and regulatory
standards (i.e. ISM) are assured.
4. Work with Key Subcontractors to improve their HSE
Performance
Around of 50% of Saipems major injuries (including
Fatalities) involve subcontractors. Comprehensive and
systematic subcontractor safety programs can improve the
HSE performance of both Saipem and subcontractors.
Saipem subcontractors need to work towards the overall
objective of No harm to people or the environment as
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result of their activities and manage HSE through a
continuous improvement approach.
Saipem should make a pro-active contribution to improved
subcontractor HSE performance.
5. Implement Program for Improved Risk Assessment
Management
Risk Assessment is the foundation of an effective Safety
Management system as it provides the necessary
information to reduce risks and mitigate the impact of
Saipems operations on HSE.
The purpose of this objective is to standardize the
expectations and techniques to be used for an effective and
adequate risk assessment process across the Group, and
ensure they are systematically used for the identification of
hazards, assessment of risks, and identification of
appropriate mitigation activities.
6. Improve Group safety Network Communication
The sharing of safety experience, lessons learnt and best
practice is recognised as a modern and effective way to
achieve improvements on safety performance.
A repeat of the Group QHSE Managers meeting event
organised in 2002 is planned with the aim of facilitate the
sharing of Operating Companies HSE experiences and re-
affirming Corporate HSE expectations with the involvement
and contribution of key clients (i.e. ENI, Exxon, Total).
Saipems vision of safety, commitment to the above
summarized 2006 / 2007 Safety Plan, and our continuous
striving towards an incident and injury free workplace is
illustrated by the picture below and may be summed up
with the motto: Climb to Succeed.
Environment
Following the Commitment expressed in the Saipem
Environmental Policy, issued in August 2005, improvement
in environmental protection and management is to bepursued and has to be the ultimate objective to strive for
in 2006. Such improvement will be sought by means of
various activities. First of all, it will be important to carry on
the program of air emission reduction on Saipem fleet
vessels. Following the Marpol requirement on air pollution
prevention, Saipem has started planning a series of actions
that will continue in 2006, aimed at reducing emissions
produced by engines and incinerators. Moreover, besides
actions deriving from the Marpol requirement, Saipems
intention is to make measurements of air emissions and
water discharge emissions on board some of the vessels ofthe fleet. These analyses have the scope of knowledge of
the real impact generated by the vessels and will be also
used to validate the new air emission factors developed in
2005. Another target activity for 2006 consists in
monitoring the level of use and clear understanding of
the Environmental Web Report by all peripheral
Companies/Branches/Sites and Projects throughout the
Saipem Group. On the basis of the results thus obtained,
the need for a training program will be evaluated and
implemented should it prove necessary. Finally, the focus
will have to remain on the continuation of activities of
environmental protection on all projects and particularly
for those taking place in sensitive areas and with the
presence of endangered species, such as the Sakhalin
projects and the Dolphin project in Qatar.
Sustainability program 2006
The Sustainability program for 2006 will focus both on the
internal management of improvement rates for Corporate
Sustainability and on the external communication of
analysis of the impact of Saipem operations on social,
environmental and economic factors.
An internal multifunctional team will be formed according
to the definition of a new sustainability data accounting
methodology. The possibility of collecting at Saipem
Corporate all available and pertinent information from the
operational sites is the first attempt to complete the
analysis of Saipem operations from the point of view
Sustainability in all Saipem contexts. Saipem will try todefine at site level specific programs to be implemented in
order to monitor and manage the positive and negative
impact of the operations in relation to the country in which
the work is taking place.
New countries within the Saipem sphere will be involved in
the development of specific analyses at a local level that
will lead to the publication of new case studies on
sustainability. A more defined procedure for the Social
Impact Assessment will be another target for the
sustainability team aimed at satisfying Saipem clients and
monitoring from the outset of main projects the possibilityof embracing these issues. All related activities,such as the
Monthly Sustainability Newsletter, the internal training and
updating according to the new international literature, will
be maintained and improved in 2006.
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Target 2006
Health
Accomplishment of the medical fi tness examination Number of expatriates with valid medical fitness 92%
system for the personnel within the group companies Number of local personnel with valid medical fitness 90%
Vaccination campaign for expatriate personnel Number of expatriates vaccinated employees >78%
Reduction for the total frequency rate of repatriation Number of Saipem employees repatriated due to diseases
in respect to the previous year 70%
Safety
Fatalities Zero
Lost Time Injuries (LTI) Frequency Rate 15% less than 2005
Total Recordable Injuries (TRI) Frequency Rate 10% less than 2005
EnvironmentSignificant Environmental incidents Zero significant incidents
Zero fines and prosecutions
ISO 14001 certification for Groups companies Development of ISO14001 compliant Environmental Management
System for Saipem Nigeria
Sustainability
Accounting system & corporate standard Develop a Saipem group sustainability accounting system
Emission of a corporate standard for Social Impact Assessment
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HSE Management System
For the last few years, Saipem Corporates main issue has
been to reach a high level of implementation and
integration of Health, Safety and Environment
Management System (HSE MS) across the Group.
The international approach which characterizes Saipems
activities and the ever increasing complexity and risksinvolved in modern projects is at the basis of our
continuous motivation for developing an effective
management system aimed to continuous improvement.
Due to the complex and varied nature of Saipems activities,
the Corporate HSE Department rely on the Operating
Companies and the Project Managers to achieve the
established objectives, with the full support of the local /
project HSE Managers. The relationships between
Operating Companies / Projects Managers and the
Corporate is based on a clear and mutual understanding of
Missions, Policies and Objectives.
The HSE MS is mainly organized at three levels, to assure a
consistent performance level throughout its operations:
Corporate Level: defining policy, guidelines and standards
for all Saipem Operating Companies
Operating Company Level: defining policy, objective,
organization, procedures and work instructions to be
adopted in each Operating Company
Project Level: defining specific plans and procedures for
each specific project
The documents which form the HSE MS at the various
levels, and their interaction, are shown on the flow chart
below. The diagram illustrates the hierarchy of HSE
documentation which exists to provide clear
understanding of precedence and priorities of the
documents which comprise the HSE Management System.
This structure enables alignment of Operating Companies
to the Corporate management system and allows
Companies HSE Management Systems to integrate with
those of customers at local/project level as well as the
flexibility to accommodate any variation in local legislation.
Saipem is committed to achieving the highest standards of
Health, Safety and Environment within all its business
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activities. The HSE Mission and commitment can be
summarised as follows:
Developing a culture that achieves excellence in HSE
performance through the active participation and support of
all management, employees, customers and suppliers.
Promoting a culture which believes in all accidents being
avoidable, unnecessary and morally unacceptable.
Providing our employees with the training and tools to
ensure that they have the knowledge and skills needed toimplement the Company HSE Policies and perform their
work competently.
Providing advice and support to the Project Management
Teams to ensure compliance with Company standards and
all applicable legal, regulatory and contractual requirements.
The Saipem HSE Policy which sets the HSE values and
direction for the entire group is supported by the
following primary objectives:
Identification of all hazards and management of allrelevant risks
Systematic and accurate management of all methods
and activities for safeguarding health, safety at work and
protecting the environment
Performance of operating projects in line with current
laws, best available technologies and practices
Continual reduction of the number of undesirable events
with the ultimate aim of achieving zero accidents and
occupational diseases by adapting suitable measures for
preventing or reducing professional risk exposures
Limiting impact on the natural environment where
projects take place
The above objectives are achieved by pursuing a
continuous pro-active approach to the HSE issues aimed at
influencing attitudes and promoting safe and healthy
behavior. Pro-active involvement of both management and
workforce is reinforced and praised through the
implementation of rewarding schemes and awards at both
corporate and project levels. Specific awareness campaigns
and training programs are also conducted with the intent
to help people acquire the skills, knowledge and attitudes
to make them competent in the HSE aspects of their work.An open and effective communication system is
maintained and continuously promoted. The sharing of
safety experience, lessons learnt and best practice is in fact
recognized to be an effective way of achieving
improvements on safety performance. Saipem Corporate
HSE MS is formed around the following 15 HSE
Management Principles which define the basic
requirements of the HSE management systems in all
Saipem Operating Companies.
1. MANAGEMENT COMMITMENTSenior Management will provide visible, strong and pro-
active leadership and commitment to develop, implement,
audit and maintain the HSE Management System and the
relevant culture.
2. RISK MANAGEMENT
All hazardous operations and conditions will be identified,
the risks assessed and the relevant actions implemented
throughout the activities in order to prevent all accidents.
3. HUMAN RESOURCES
All personnel will have adequate physical fitness,
competency, training and attitude to carry out their duties
in safe manner.
Hierarchy of HSE Documentation
CORPORATE COMPANY PROJECT/SITE
POLICY
HSE POLICY
HSE GUIDELINES
PROJECT HSEPLANS,
PROCEDURES
HSE STANDARDS
OBJECTIVES
ORGANISATION
PROCEDURES
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4. COMMUNICATION
An effective and open communication system on HSE
matters shall be established and maintained for internal
and external interested parties.
5. ENVIRONMENTAL PROTECTION
All potential environmental impacts will be assessed,
evaluated and actions shall be taken to avoid any damage
to the environment and to restore original conditions.
6. COMMERCIAL
Basic processes shall be adopted in order to guarantee that
all cost factors and other commitments are assessed to
carry out the activities in accordance with Company HSE
Management System.
7. ENGINEERING
All facilities, plants and equipment will be engineered in
compliance with the best international HSE requirements
and statutory legislation.
8. PURCHASING
Suppliers will be selected, inspected and assessed in order
to guarantee the compliance with HSE requirements and
so that only safe material and equipment are purchased and
used within all Saipem activities.
9. OPERATIONS MANAGEMENT
Safe systems of work will be implemented by carrying out
all operations in compliance with Company HSE
Procedures, client requirements and statutory legislation.
10. SUBCONTRACTORS & SERVICES
Sub-contractor and Services Companies will be selected in
full compliance with Saipem HSE requirements. Their
activities shall be audited and evaluated in order to ensure
that safe conditions are maintained at the working sites.
11. ASSETS MANAGEMENT
All assets will be maintained, examined and inspected in
compliance with the statutory requirements,company and
international safety standards.
HSE Responsabilities Lines
HSE FUNCTION HSE ORGANISATIONLINE MANAGEMENT RESPONSABILITY
CORPORATE
OPERATINGCOMPANY
PROJECTS/SITES
VESSEL
Supporting, Advising, Coordinating, FacilitatingTraining, Auditing, Reviewing, Recommending
QHSE SENIOR VICE PRESIDENT
OPERATING COMPANYHSE MANAGER
PROJECT HSE MANAGER
HSE ENGINEERS/MEDICS
HSE ENGINEERS/OFFICER
OPERATING COMPANY MANAGING DIRECTOR
BU/DEP MANAGER
PROJECTS/SITE MANAGER
SUPERINTENDENT
CONST./DRILLING ORGANISATION
EMPLOYESS
VESSEL MASTER
MARINE/TECH. ORGANISATION
EMPLOYESS
SUPERVISORS TEAM LEADERS
EMPLOYESS
SUPERVISORS TEAM LEADERS
ASSET MANAGER EMPLOYESS
CHAIRMAN and CEO
MANAG. DIRECTOR
CHIEF OP OFFICIERBU SENIOR VP
HEALTH, SAFETY & ENV MANAGERS
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12. EMERGENCY PLANS AND PREPAREDNESS
Emergency plans, consistent with identified hazardous
conditions, shall be prepared and maintained and
periodical emergency drills shall be performed.
13. INCIDENT & ACCIDENT MANAGEMENT
All incidents and accidents will be duly investigated to
identify the causes and to prevent re-occurrences. A
reporting system shall be settled and implemented.
14. AUDIT
An independent audits system shall be implemented to
determine whether activities and related results conform
to planned arrangements and are suitable to achieve the
HSE Policy and objectives.
15. HSE MANAGEMENT SYSTEM REVIEW
The HSE Management System shall be reviewed yearly by
the Senior Management to guarantee a continuous
improvement as well as to meet new requirements and to
update the system with more experienced operations.
The above HSE Principles and their embedded
requirements are implemented and integrated into all
Group processes.
The HSE MS is continuously subject to monitoring and
review of the Corporate HSE Department, and the results
and analysis of this process are periodically shared with theCompanys Senior Management.
A key element of the HSE MS which deserves particular
focus is Management Commitment and Leadership in Safety.
Management at all levels in the Group are responsible for
leading and engaging the workforce in safety.
Managers need to demonstrate visible commitment to the
safety initiative and to provide the necessary resources to
ensure that an active HSE MS is implemented.
The further enhancement of Senior and Line Managementawareness on safety responsibilities and pro-active
leadership towards HSE is currently a key supporting
objective of the Saipem Corporate two-year Safety Plan
(2006/2007).
All employees are also individually responsible and
accountable for all HSE issues relating to themselves and
those with whom they associate.
A HSE function network is in place at all levels to support
the HSE role and responsibilities of Corporate / Operating
Company / Project / Site Management
This principle and organization can be represented in the
following flow chart:
The diagram above illustrates HSE as a Line Management
Responsibility. The HSE Organization provides for an
unbroken delegation of duties through the line
management to the workforce who operate where the
hazards arise. The diagram also shows the HSE function
network from the support role at the project/site level with
a functional reporting line to the operating company HSE
Manager, which is in turn supported by the Corporate HSE
function, to deliver the appropriate level of HSE
competence and resources according to the businessneeds. On the vessel, the HSE Engineer / Officers support
both the Master or Superintendent and ensures a direct link
between the vessel and the Corporate HSE Department /
Project Management Team.
In accordance with both international
and Company safety management
principles, all Group entities have
programs and procedures in place for
auditing the HSE Management System.
Audits are periodically conducted to
determine whether activities and
related results conform to planned
arrangements and are suitable for
achieving HSE Policy and objectives.
Results of the audits are presented to
local and corporate management so
that continued relevance of the HSE
Management System and overall HSE
performance can be evaluated.
In other words, as part of this auditing
process Saipem verifies that it is doing
what it said it was going to do.
Operating Companies and Project
Teams have the freedom to schedule
and organize HSE Management System
audits. Moreover, Saipem Corporate
performs worldwide audits in
accordance with a schedule issued on
a yearly basis.
An exercise to collect all QHSE Group
auditing activities in 2005 was
conducted at the beginning of the year
and resulted in the following data.
Saipem Group companies / sites /
projects were subject to 781 audits,
of which 586 were Internal Audits
and 195 by Third Parties such as
Clients and Certifiers
As a result, 2,418 Corrective Action
Requests were raised, 49% of which
were satisfactorily addressed and
closed-out at the end of 2005
140 external audits to Subcontractor
activities were performed
Saipem counts 111 qualified QHSE
auditors within its organization
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
HSE Training year 2005 for Saipem
Today, there will not be any project, vessel, rig or site in the
Saipem Group conducting their activity without an
adequate training program for all Saipem project
personnel, regardless of nationality and job position. HSE
training is not only a legal or a client requirement set forth
in the most important regulation worldwide, butrepresents also an effective instrument for transferring and
sharing HSE know-how and awareness throughout the
personnel within the Company. It is also an irreplaceable
and invaluable tool for keeping Supervisors and Operators
up-to-date with current HSE technology and best practices.
The massive increase in hours dedicated to training, so-
called In-house training (that means a job related
formation), bears witness to the importance of these
statements: Saipem passed from 273.146 training hours for
the year 2004 to 523.354 training hours for the year 2005.
Saipem has increased by about 90% the time dedicated to
personnel training. The relative table also shows that
Saipem has increased by more than 100% the in-house
training rate (calculated for an employee for 1000 hours
worked) passing from 1.86 to 3.73 hours. This rate means
that each employee for every 1000 hours worked
underwent almost 4 hours of in-house training, whereas in
2004 the hours of in-house training were only 2. The
relative chart shows that the overall Saipem Group average
training rate is 4.18, with both offshore business units wellover of the average rate. Instead, the Onshore Construction
and Leased FPSO Business Units are well below the average
rate, even if the worked man hours for onshore
construction are more important and, therefore, the
resulting training rate is more significant. Consideration
must be given to the Offshore Construction Business Unit,
which has improved by more than 200% its training
performance. Only Leased FPSO has worsened its in-house
training performance, but that could be due to the reduced
activity of 2005.
In 2005 Saipem developed a Corporate Standard to set out
minimum requirements for the implementation of HSE
training activities for all personnel. This Standard refers to
training on HSE-related matters, and for each one a course
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has been developed which is performed by means of in-
house schedules suited to specific company needs. The
courses are divided into two categories: Type "A" (Approved
Professional HSE Courses) and Type "B" (Standard HSE
Courses). Courses belonging to the type A will be
delivered through an accredited third-party organization.
At the end of the course an approved professional
certification will be issued to the participants. A final
assessment or scheduled refreshment may be required,
depending on course provider and accredited training
program. Courses belonging to the type B foresee a non-accredited certification; they are delivered either by
Company internal resources or third-party training
organizations. The standard, of course, does not consist of
Statutory Training on HSE and Emergency - related matters
provided in compliance with applicable Regulations and
International Standards (i.e. STCW, OPITO, OLF etc.) and
administered by authorised providers. For this type of
training we refer to another Corporate Standard.
As said before, the development and implementation
activity of this "In-house" training has been partially carried
out utilising an external internationally recognised training
provider. In the year 2005 an extensive campaign was
conducted with emphasis on offshore construction
operations. This campaign alone provided almost 23.000
training hours.
The typology of certifications (A and B) issued for the
courses provided is assessed at around the 50% mark.
The following figure shows all in house training courses
grouped together in six main categories and expressed in
percentages. From this figure it is clear that the training has
focused mainly on the lifting issue, more than 35% of the
total amount. This datum reflects what is in reality the
Companys most important activity, and care has been paid
to the issue. Also encouraging is the percent of RiskAssessment and Permit to Work courses delivered to
middle-upper management training.
Saipem Training hours
Business unit In - house External Statutory Total Hours Total training rate (*)
Training Provider training Worked
Offshore construction 272.614 14.021 35.813 308.427 41.080.893 7,51
Onshore construction 55.679 940 0 55.679 36.916.034 1,51
Driling 73.750 6.944 13.441 87.191 12.628.314 6,90
Leased FPSO 580 0 719 1.299 1.417.927 0,92
LFM 39.219 0 0 39.219 20.917.194 1,87
MMO 26.545 0 0 26.545 9.499.065 2,79
Integrated projects 27.685 0 0 27.685 6.196.024 4,47
Others 27.283 1.056 15.224 42.507 12.132.140 3,50
TOTAL 523.354 22.961 65.197 588.551 140.787.590 4,18
In-house training hours and comparison with year 2004
Training Hours In-house training rate (%)
Business unit 2005 2004 difference (%) 2005 2004 difference (%)
Drilling Operations 73.750 57.254 28,8 5,84 5,02 16,30
Offshore Constructions 272.614 84.421 222,9 6,64 2,17 206,08
Leased FPSOs 580 720 -19,4 2,12 3,97 -46,72
LNG, Maritime Works & Floaters 39.219 34.494 13,7 1,87 1,02 83,96
Onshore Constructions 55.679 44.747 24,4 1,51 1,08 39,61
Maintenace Modification Operations 26.545 26.221 1,2 2,79 3,26 -14,24
Integrated Projects 27.685 4,47
Other (Logistic Bases & Head Offices) 27.283 25.289 7,9 2,25 2,07 8,67
TOTAL SAIPEM GROUP 523.354 273.146 91,6 3,73 1,86 100,62
(*) Training rate is: Training Hours/Million Worked Hours
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Total Training hours per 1000 Worked Hours
8
7
6
5
4
3
2
1
Offshoreconstruction
Onshoreconstruction
Driling Leased FPSO LFM MMO Integrated projects Other
Training Hours / Million Worked Hours
Main In-house Training Courses
40 %
35
30
25
20
15
10
5
Hazardous Substances
Management
Lifting Equipment
Management
Lifting Operations
Management
General Safety
Awareness
Working at Height
Management
Risk Assessment
& Permit to Work
Trainings have been a part of Saipem med
responsibility with particular emphasis on health
related risk on each project location. With influenza
worldwide, massive information campaigns on
influenza were performed in all Saipem entities.
Other trainings such as Malaria and STD including
MEDICAL TRAINING HIV/AIDS information campaigns were continuously
done. A total of 3900 trainings were performed by
health department in 2005. This constitute a dramatic
rise of 70.6% compared to last year partially due to
more accurate recording of this activity. Drilling BU
performed was a training champion with a total of
1742 trainings, followed by Offshore with 1045
trainings done.
40
45 %
35
30
25
20
15
10
5
Offshore Onshore Drilling FPSO LFM MMO Integratedprojects
Logisticbases
Headoffices
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SAIPEM / HEALTH SAFETY ENVIRONMENT REPORT 2005
Sustainable development is an integral part of Saipem
culture and core business. Urged by a relative lack of
resources when compared to with the Oil&Gas Companies,
and high levels of exposure to risk owing to the nature of its
operations, Saipem has always endeavoured to make a key
to success what is called Local Content and, more recently,Sustainability.
The sustainable management covers the whole range of a
company's interaction with society at large, from health,
safety and environmental protection to conditions of
employment, local economy and labour standards, social
development and human rights. From this definition, the
sustainabilitybecomes for us a strategy for gaining
long-term competitive advantage and a vehicle that helps
our business to achieve planned targets.
In order to achieve long-term positive results, we believe
that crucial factors for consideration are both the
importance of financial issues for shareholders and values
such as health, safety, environmental care and social
responsibility for our employees, the environment and the
communities with which we interact.
The Saipem Sustainability Team, in cooperation with
representatives from all the other Company functions, has
been working since 2002 to develop a strong culture of
sustainability at all levels and functions within the
Company, through specific training programs, informativeand awareness campaigns, local Case Studies, focused on
key countries, distribution of principles, policies and
management tools that foster and reinforce the internal
network.
An essential aspect of this approach is Company
commitment to the development of the communities in
which Saipem works and makes its business. We depend on
and must contribute to the socioeconomic development
and the conservation of natural resources around the world.
In its international operations, in fact, Saipem places
particular emphasis on acting with the proper respect for
local customs, traditions, culture and being sensitive to any
potentially disruptive effects that its presence might cause.
Moreover, aware of the effects of its operations, Saipem has
Our Commitment for Sustainability
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