WINA COLOR TD1.5(A4)-ENG - YUDO Mobile...

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right

to c

hang

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catio

ns w

ithou

t not

ice.

Ver.

1.5

WIN

A C

OLO

R T

D (2

012.

Jun

)

Premium nozzle series

WINA COLOR

Packaging

General

Glass fiber(additive)

Enpla

Super

Resin

ItemHA Automobile Mobile Precision

MICRO

SUPLA

ENPLA

TIMOCOLOR

Packaging

General

Glass fiber(additive)

Enpla

Super

Resin

ItemHA Automobile Mobile Precision

YUENMASS

BALA

WINA concept

Existing YUDO product focused on commodity resin application. With increase in types of resin, requirement for special and optimizes hot runner system is necessary.

With WINA series, YUDO incorporated the best-in-class nozzle series to cater for specific resin application. There are seven series of nozzle ranging from general purpose to highly specialized super engineering plastic application.

COLOR

ENPLA

SUPLA

TIMO

CLEAR

MICRO

BIGMO

Premium hot runner solution - WINA series

The best solution for color changing mold

Hot runner for engineering plastic

Ultimate solution for super engineering plastic

Transparent application

Precise & long nozzle for reverse mold

Micro pitch valve gate for multi cavity mold

Multi-purpose system for medium & large mold

What is WINA COLOR?WINA COLOR is optimum solution for color change application.

Application COLOR is suitable for demanding color change application such as home appliance and packaging products. The home appliance world leading companies, Samsung Electronics and LG specifies COLOR on all (over 1000/year) mold development project.

Features of WINA COLOR The diagonal structure of nozzle's melting channel minimizes the resistance of resin passing through the pin guide bush. The melting channel structure of WINA COLOR not only reduce the shear stress, but also get rid of possible the dead spot in the channel.

WINA COLOR nozzle is machined in seamless one piece. One-body type of tip and nozzle eliminates potential plastic leakage between components and it's robustness provides less dimensional variation caused by high injection pressure and thermal expansion.

WINA COLOR nozzle heater newly developed provides accuracy of less than 5% variation within the length of the nozzle. A patent pending 'Insulation flange bush' without additional heating minimizes the heat conductivity and meet the required temperature. As a result, it will reduce the resistance of melting channel and result in a quick color change. An additional processes, Super horning and Ultra-sonic cleaning, improve the channel surface as the mirror surface level. Thus eliminating dead spot and reducing shear heat for optimum molding process. WINA COLOR includes various enhanced design & construction features to become the best-in-class hot runner system for color change application.

Application product : Packaging, Home appliance, Mobile phone etc, Variable color mold.Resin : PP, PE, PS, ABS, PMMA, PC etc.

INDEXNozzle data

COLOR application note / 01 / Terminology of COLOR system / 02 / Specification of COLOR system / 03 /Model number of COLOR nozzle / 04 / Long size COLOR nozzle / 05 /

Cylinder data

Pneumatic cylinder specification of COLOR / 06 / Hydraulic cylinder specification of COLOR / 07 /Pin specification of COLOR / 08 / Section of mold machining in COLOR / 09 /Gate area machining of COLOR / 10 / Cylinder area machining of COLOR / 11 / Flange area machining of COLOR / 13 /

Option

Gate bush of COLOR / 14 /

WINA COLOR nozzle

COLOR application noteCOLOR application noteSize of nozzles

Minimum gate pitch by nozzle type

Material compatibility

Unit : gram

Unit : mm

Unit : mm

: Possible: Good : Contact YUDO : Not recommended

Injection volume varies to the resin used, thickness of the product, injection speed and gate diameter.The following figures are the reference for helping to understand the various type of gate system.Please contact YUDO representative or agency for an actual application.

Size

32

42

Manifold

Channel dia.(mm)

Channel dia.(mm)

Valve pin dia.(mm)

Dia.(mm)

Area(mm2)

Area(mm2)

Nozzle Gate

12

15

4 5150822

113

177

9

12 6 85

18 10 176

1.2 / 1.5 / 2.0 / 2.5

3.0 / 3.5 / 4.0 / 4.5

5.0 / 6.0 / 7.0 / 8.0

223242

SizeViscosity Product thickness Materials

High(Low mI)

Low(High mI)

Thin( 2mm )

Thick(2mm )Medium Engineering General

~70~350350~

~120~600600~

~240~10001000~

~120~100~600

~240~1000~1000

~70~350350~

~120~600600~

Gate type

Gatingmethod Amorphous materials

VV

Additives

Flameretardants

Glassfiber filled

Stabilizerfilled

ColorchangeABS PC PMMA

(Acryl) PPO PS PUR PVC SAN PA PBT PE PET POM(Acetal) PP PPS LCP PEEK

Crystalline materials

Injection volume by nozzle size

WINA COLOR

1

Cylinder minimum pitch

ELS- rectangle

ELS- parallel

CPS- square (50, 70, 90)

A

B A

BB

A

Nozzle size

F

Nozzletype Type Square(A) Rectangle(A,B) Parallel(A,B) Center to gate(a) Gate to gate(b)

Minimum cylinder pitch Minimum nozzle pitch

COLOR 22

COLOR 32

COLOR 42

50

66

78

ValveELS 50CPS 50CPS 50CPS 70CPS 70CPS 90

-59 / 5959 / 5979 / 7979 / 7999 / 99

35 / 99-----

50 / 81-----

455560707080

525968798099

Valve

Valve

Minimum gate pitch

a

b

Nozzleflange bush

size( F)

Part by name

Terminology of COLOR system

WINA COLOR

2

Manifold unit Nozzle locator Thermocouple (Pin) Tube heater Socket head cap bolt C.P.S ring Cooling pipe Manifold block Sheath heater Thermocouple (Surface) Dowel pin Dowel pad

Cylinder unit Cylinder cover Flat head cap screw Cylinder housing Piston Glyd ring O-ring Piston in Valve pin

MODU system unit Locating ring Clamping plate Spacer plate Holding plate Cavity plate Center pin Socket head cap bolt

Nozzle unit Nozzle body Seal ring Pin guide bush Nozzle lock pin Insulation flange Tube heater Thermocouple Snap ring

Connecting unit Connector (Signal) Solenoid valve Air nipple Sol manifold Silencer Connector (Power + T/C)

WINA COLOR

3

Specification of COLOR system

Unit : mm

WINA system has 3 standardized sizes and each size has various gate diameters.

Nozzle size is labelled after the type name (ex. WINA-COLOR-32) and determines the injection volume of the nozzle

How to read nozzle modelWINA - - -

Nozzle size (22, 32, 42)

Nozzle series *1)

Nozzle length [L]

*1) COLOR,ENPLA,SUPLA,TIMO,CLEAR,MICRO,BIGMO

50 / 70

110 ~324166121210

70

45

COLOR 32 COLOR 42

over 1000 gram

70 / 90

130 ~ 425178151513

up to 240 gram up to 1000 gram

50

110 ~223150877

12 1896 104

3.0 / 3.5 / 4.0 / 4.5 5.0 / 6.0 / 7.0 / 8.01.2 / 1.5 / 2.0 / 2.5

COLOR 22

WINA COLOR 42 - WINA COLOR 32 - WINA COLOR 22 - Model number

Division

Injection volume

MT

C

L

CT [min]

3580

40ST

HT [min]

DHFM1M2N1N2PG

Structure and specification

WINA - - -

C

P

N2

N1

CT [m

in]

HT

[min

]ST

M2

L

G

D

H

F

MT

15

M1

WINA COLOR

4

Model number of COLOR nozzle

How to read heater code

HT - CO - FR - 32 - 127 - 0Version

Heater length (HL)

Lead wire type (FR - 1 step, SD - 2 step)

HeaterNozzle series (COLOR,ENPLA,SUPLA,TIMO,CLEAR,MICRO,BIGMO)

Nozzle diameter

How to read T/C code

NZ - TP - CA - 16 - 145 - 0

Thermocouple lengthThermocouple wire dia (10: 1.0, 16: 1.6)

Pin type thermocoupleSensing position (nozzle)

Thermocouple type (IC or CA)

Unit : mm

WINA COLOR 42 - 130

WINA COLOR 42 - 140

WINA COLOR 42 - 150

WINA COLOR 42 - 160

WINA COLOR 42 - 170

WINA COLOR 42 - 180

WINA COLOR 42 - 190

WINA COLOR 42 - 200

WINA COLOR 42 - 210

WINA COLOR 42 - 220

WINA COLOR 42 - 230

WINA COLOR 42 - 240

WINA COLOR 42 - 250

WINA COLOR 42 - 260

210

130

140

150

160

170

180

190

200

220

230

240

250

260

270

203.98

124.19

134.17

144.14

154.11

164.09

174.06

184.04

194.01

213.96

223.93

233.90

243.88

253.85

263.83

HTCOFR420600

HTCOFR420700

HTCOFR420800

HTCOFR420900

HTCOFR421000

HTCOFR421100

HTCOFR421200

HTCOFR421300

HTCOFR421400

HTCOFR421500

HTCOFR421600

HTCOFR421700

HTCOFR421800

HTCOFR421900

HTCOFR422000

NZTPIC[CA]160650

NZTPIC[CA]160750

NZTPIC[CA]160850

NZTPIC[CA]160950

NZTPIC[CA]161050

NZTPIC[CA]161150

NZTPIC[CA]161250

NZTPIC[CA]161350

NZTPIC[CA]161450

NZTPIC[CA]161550

NZTPIC[CA]161650

NZTPIC[CA]161750

NZTPIC[CA]161850

NZTPIC[CA]161950

NZTPIC[CA]162050WINA COLOR 42 - 270

L1L Heater T / CModel

Nozzle length(L) MIN 110 ~ MAX 500



Model

110 HTCOFR320470 NZTPIC[CA]160650WINA COLOR 32 - 110












106.21 HTCOFR220600 NZTPIC[CA]100750WINA COLOR 22 - 110












110

120

130

140

150

160

170

180

190

200

210

220





270

105.74

115.71

125.69

135.66

145.63

155.61

165.58

175.55

185.53

195.50

205.48

215.4487

225.4223

235.40

245.37

255.34


L1L Heater T / C

Model L1L Heater T / C

T

L

C

COLOR 22 COLOR 32 COLOR 42

FT

22

110 ~

15

15

D 32

110 ~

42

130 ~

4 5.5

11

3.5

4.5 12.5

15 15

20 20

FL

Nozzle length by heater, T/C code

Lead wire length (0:1.5m / 3:3m)

D

L

L1

FLFT

T

C

WINA COLOR

Unit : mm

L LL

Heater 1

1 step heater

2

2 step heater 3 step heater

Heater 2 Heater 3

COLOR 22

COLOR 32

COLOR 42

110 ~ 220

110 ~ 270

130 ~ 270

280 ~ 390

280 ~ 390

400 ~

- -

400 ~

1 1 2 1 3

Long size COLOR nozzleStep heater application

5

L120

Unit : mm

R13R20

FLN

100

Long size COLOR nozzle

FLN 23.5

COLOR 32

28.5

COLOR 42

Model

WINA COLOR 32-280 280 HTCOFR320720 NZTPIC[CA]162450

WINA COLOR 32-290 290 HTCOFR320820 HTCOSD321050 NZTPIC[CA]162550










WINA COLOR 32-390 390 HTCOFR321620 NZTPIC[CA]160750 NZTPIC[CA]163550

WINA COLOR 32-400 400

HTCOSD321050

HTCOMD320570 NZTPIC[CA]162450

WINA COLOR 32-410 410 NZTPIC[CA]162550










HTCOMD320670

HTCOMD320770

HTCOMD320870

HTCOMD320970

HTCOMD321070

HTCOMD321170

HTCOMD321270

HTCOMD321370

HTCOMD321470

HTCOMD321570

T/C 2T/C 1 Heater 2L Heater 1

NZTPIC[CA]164150

NZTPIC[CA]164250

NZTPIC[CA]164350

NZTPIC[CA]164450

NZTPIC[CA]164550

HTCOSD321250 NZTPIC[CA]164650

NZTPIC[CA]164750

NZTPIC[CA]164850

NZTPIC[CA]164950

NZTPIC[CA]165050

NZTPIC[CA]165150

T/C 3Heater 3

WINA COLOR 42-280 280 HTCOFR420650HTCOSD421050

NZTPIC[CA]162650






WINA COLOR 42-340 340 HTCOFR421050HTCOSD421250

NZTPIC[CA]163250





WINA COLOR 42-390 390 HTCOFR421550 NZTPIC[CA]160750 NZTPIC[CA]163750

WINA COLOR 42-400 400HTCOFR320650


WINA COLOR 42-410 410 HTCOMD320900 NZTPIC[CA]162850

WINA COLOR 42-420 420

HTCOFR320950










Model T/C 2T/C 1 Heater 2

NZTPIC[CA]164150

NZTPIC[CA]164250

NZTPIC[CA]164350

NZTPIC[CA]164450

NZTPIC[CA]164550

HTCOSD321050 NZTPIC[CA]164650

NZTPIC[CA]164750

NZTPIC[CA]164850

NZTPIC[CA]164950

NZTPIC[CA]165050

T/C 3Heater 3L Heater 1

WINA COLOR

- Output power must be the same as the voltage for solenoid valve.- Relay must be installed between injection machine and solenoid valve for valve gate hot runner system in case of using AC 220V.

- Solenoid valve for valve gate hot runner system (2-Position single)

CPS - 50 - 04

Valve cylinder type (CPS, ELS)

Valve pin diameter (04,06,10)

Cylinder size ( C : 50,70,90)

Pneumatic solenoid valve input voltage : DC 24V or AC220(YUDO STD)

Signal

Injection machine

- AC 220V

AC 220V

DC 24V

Solenoid valve magnetic

Solenoid valve

Air compressor

Relay

R1

R1 - A1

R T Input power(220V)

R1 - A2

Down strokeCylinder

Up stroke

R1 R2P

B A

CPS ELS

Output power (AC 220V)

Pneumatic circuit

3 ACRRAV352220 ACRRAV261300ACRRAV352280 ACRRAV533360

2 ACRGSO440500 ACRGSO460500ACRGSO440700 ACRGSO440900

1 Cover ACRRAV261350 ACRRAV352310 ACRRAV352370 ACRRAV261350

PistonUpper side

4 ACRRAV352231 ACRRAV352231ACRRAV352301 ACRRAV352361Lower side

5 ACRRAV261350

ACRRAV261160 ACRRAV261200 ACRRAV261200

Bottom

6 -

ACRRAV261360 ACRRAV352320 ACRRAV352380

Housing

NO. Position CPS50 GP code CPS70 GP code CPS90 GP code ELS50 GP code

Cylinder model Valve pin Nozzle model

CPS5004

ELS5004

CPS5006

CPS7006

CPS7010

CPS9010

COLOR 22

COLOR 22

COLOR 32

COLOR 32

COLOR 42

COLOR 42

4

4

6

6

10

10

Pneumatic cylinder specification of COLORPneumatic cylinder O-ring code name

Pneumatic cylinder by valve pin size

6

How to read pneumatic cylinder model

Unit : mm

WINA COLOR

Unit : mm

- Output power must be the same as the voltage for solenoid valve.- Relay must be installed between Injection machine and solenoid valve for valve gate hot runner system in case of using AC 220V.- Sequence controller for hydraulic solenoid valve has fixed voltage on manufacturing and can't be changed after the setting.

Solenoid valve for valve gate hot runner system (2-Position single)

- Hydraulic pressure into the cylinder can be controlled by a relief valve. (Recommendable pressure : 30 bar)

Hydraulic solenoid valve input voltage :DC 24V or AC220 (YUDO STD)

Down stroke

Up strokeB

B

P T

A

Solenoid valve

Cylinder

VCH 70 S is cylinder with piston position signal.

Signal

Injection machine

- AC 220V

AC 220V

DC 24V

Solenoid valve magneticRelay

R1

R1 - A1

R T Input power(220V)

R1 - A2

Output power (AC 220V)

Hydraulic cylinder O-ring code name

Hydraulic circuit

Hydraulic cylinder specification of COLOR

1 2 3 4 5 6

7

8

9

10

11

1213

14

7

Hydraulic cylinder by valve pin sizeCylinder model Valve pin

6

6

10

10

COLOR 32

COLOR 32

COLOR 42

COLOR 42

1

2

6

3

4

5

7

9

10

11

12

13

14

NO.

8

VCH 70 GH O-ring code

ACQRAR042200

ACRBU3200350

ACRRAV352250

ACROBU352300

ACROBU352140

ACROBU352250

ACRRAV352300

ACROBU352290

ACRRAV352290

ACRBU4900382

ACQRAR043250

ACRBU3200200

ACQRAR042110

ACRRAV352140

Nozzle model

VCH 70 06

VCH 70 06 S

VCH 70 10

VCH 70 10 S

WINA COLOR

Unit : mm

L2L3

R0.1

60

Gate

LL1

H

D

15

Straight type valve pin(VPS type)

How to calculate the length of valve pin

Pin specification of COLOR

8

Nozzle model

COLOR 22

COLOR 42

COLOR 32

1.2 / 1.5 / 2.0 / 2.5

5.0 / 6.0 / 7.0 / 8.0

3.0 / 3.5 / 4.0 / 4.5 6 9 4 3 5

4 7 4 2 4.5

10 15 6 4 6.5

L1 L3L2Gate HD

How to calculate the length of valve pin

- Cavity plate thickness + Holding plate thickness + Spacer plate thickness + Clamping plate thickness + Allowance in valve pin length 0.5mm + Pin protrusion 0.5mm - A - Heat expansion

- In case of hydraulic cylinder, no allowance in valve pin length will be added. CPS 50

CPS 70

CPS 90

ELS 50

VCH 78

28.5

34

34

31.3

46

52

52.5

47

41.5

ACylinder standard

AD pistonGeneral cylinder

A

A

General cylinder AD piston Hydraulic cylinder

A

WINA COLOR

9

Flange area

Gate area

Cylinder area

MODU (Hot half)

TypeMold area Cylinder Flange

Customer

YUDO

Gate

CustomerYUDO

Customer CustomerHRS (M/F + Nozzle)

Section of mold machining in COLORSection area

The core plate needs to be partially heat treated (HrC 50~52) to prevent from abrasion.

WINA COLOR

10

LVF gate

LVA gate

* T = H6 - H5

* T = H6 - H5

Gate area machining of COLORUnit : mm

Unit : mm

H1

H2

H3

H4 H5

0.02

+ -

0.02

+ -

G

D3D2D1

+0.015

+0.0

60

60

Gate bush machining

Gate area machining

1

3.0 / 3.5 / 4.0 / 4.5

14.16

32

47

4

14.5

17.5

19

0.5

1.2 / 1.5 / 2.0 / 2.5

11.96

22

37

3.5

7.5

10

12

COLOR 32

2

18

40

58

64

8.61

10.51

12

35

2

16

2

15

28

48

54

5.91

7.81

9

28

2

12

COLOR 32

COLOR 22

COLOR 22

G

D1

D2

D3

H1

H3

H4

H5

H2

G

D1

D2

D3

H1

H2

H3

H4

H5

R1

FH

1

5.0 / 6.0 / 7.0 / 8.0

19.7

42

57

5.5

17.5

20.5

22

COLOR 42

2

25

48

68

74

8.91

14.5

16

45

6040H6 80

2.5

20

COLOR 42

2

18

40

58

64

8.61

10.51

12

35

2

2

15

28

48

54

5.91

7.81

9

28

2

COLOR 32COLOR 22

G

D1

D2

D3

H1

H2

H3

H4

H5

R1

2

25

48

68

74

8.91

14.5

16

45

6040H6 80

2.5

COLOR 42

R1

H1

H2 H3

H5

0.01

+ -H

6

H4

T

FH

G

D3D2

D1+0.05 0

+0.05 0

+0.1 0

+0.015 0

20

118

118

0 -0.0

2T

0 -0.0

2

R1

H1

H2 H3

H5

0.01

+ -H

6

H4

G

D3D2

D1+0.05 0

+0.05 0

+0.1 0

+0.015 0

20

118

118

WINA COLOR

11

Clamping plate T

CT(min)

CPS 50 CPS 70 CPS 90

Unit : mm

120120

120

P.C

.D

P.C.D

3-M6 TAP DP15

R4

R3R2R1

60T 70T 75T

3-M6 TAP DP15

CPS 50, 70, 90 machining (Pneumatic cylinder)

7

CT

+0.1

0

7

A1

A2

R0.5R1.5

R1.5

B 0.10

D1

L

+0.0

5 0+0

.05

0

+0.2+0.1

H1

H2

Cylinder area machining of COLOR

Cylindermodel D1 P.C.D H1 H2 R1 R2 R3 R4B L

CPS 50

CPS 70

A1 A2

55 64.8 9.5 46.5 R6.5 R7.5 R13.5 R7.523.8 19.719 52.5

75 84.8 9.5 53 R2.5 R6.5 R11.5 R7.530 2821 59

95 104.8 9.5 53 R8.5 R9.5 R17.5 R9.530 3120.5 59 95 104.8 9.5 53 R8.5 R9.5 R17.530 3159CPS 90

WINA COLOR

12

- If the distance from sprue center to gate is less than 250mm, P.G.B support pad will not be added.

Unit : mm

Clamping plate T

CT(min)

ELS 50

60T

VIEW A

VIEW A

99.7+0.2+0.1

68 +0.2+0.1

(CT)

60+0

.1 0

48+0

.05

0

8.5+0

.05

0

P.C.D 832-M6 TAP DP15

23.8

77 7

5418

23.8

23.8

ELS 50 machining (Pneumatic cylinder)

VCH 70 machining (Hydraulic cylinder)

R1.5

R1.5

34.9+0.2+0.1

32+0.1 0

6-M6 TAP DP 10

13.5

11.5

40

63+0

.05

0

+0.0

50

32+0.050

40

30

40

20

828

2.5

552P.C.D 84 0.1

100 +0.2+0.1

70 +0.050

68 +0.050 80

~(m

in)

Pin guide bush support pad

WINA COLOR

13

Unit : mm

Unit : mm

Lead wire slot

Holding plate (Top side)

Lead wire slot is machined on bottom side

16

Holding plate (Bottom side)

DP62

C2

W+4W

16

R10

28

Lead wire slot

H2

H3

DP

2

3

H1

Hol

ding

pla

te(H

T)

100

DP

DP

1

45

D1

C1C1C1

D2D3

+0.02 0.00 0

.00

- 0.0

2

Flange area machining of COLOR

The dimension (H2 / H3) is changeable according to the mold thickness.

Nozzle model

COLOR 22

COLOR 32

COLOR 42

9

6

6

3

3

3

6

6

7

-

-

-

10

10

10

51

68

80

50

66

78

40

51

63

D1 D2 D3 DP DP2 H1 H2 H3 DP1

HT - H3 + H1

W

16

26

46

10

10

20

15

15

DP

1

1 ~ 2

5 ~ 6

9 ~ 12

3 ~ 4

5 ~ 8

Zone Q'ty

20

Flange area machining

WINA COLOR

14

WINA COLOR system has 1-type of gate method basically. The below pictures show gate bush options which are subjected to be applied at customer request.

Gate bush type

S - type

L - type

F - type

S - type is simply designed to protect core and easy to apply.

L - type is manufactured by adding the extension ring to the S-type or F-type gate bush and it can be adjusted to the height of mold core.

F - type is easy to control the temperature of bush by using cool or hot water.

Gate bush of COLOR (Option)

Cooling line

WINA COLOR TD1.5(A4)-ENG - YUDO Mobile...

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