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SECTION 206-06 Hydraulic Brake Actuation

VEHICLE APPLICATION: 2011.50 Ranger 

PAGECONTENTS

DESCRIPTION AND OPERATION

206-06-2Hydraulic Brake Actuation..................................................................................................

REMOVAL AND INSTALLATION

206-06-4(12 343 0)Brake Master Cylinder — LHD 4WD/LHD RWD............................................206-06-6(12 343 0)Brake Master Cylinder — RHD 4WD/RHD RWD...........................................206-06-8Brake Pedal and Bracket....................................................................................................

206-06-1Hydraulic Brake Actuation206-06-1

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Hydraulic Brake Actuation

ABS Vehicle

DescriptionItem

Front brake flexible hoses1

Brake master cylinder 2

Brake fluid reservoir 3

DescriptionItem

Rear brake tubes4

Rear brake flexible hoses5

Hydraulic control unit (HCU)6

G1269470en2011.50 Ranger 

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DESCRIPTION AND OPERATION

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Non ABS Vehicle

DescriptionItem

Front brake flexible hoses1

Brake master cylinder 2

Brake fluid reservoir 3

Rear brake tubes4

Rear brake flexible hose5

Brake load sensor proportioning valve6

G1269470en2011.50 Ranger 

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DESCRIPTION AND OPERATION

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Brake Master Cylinder — LHD 4WD/LHD RWD(12 343 0)

Removal

NOTE: Removal steps in this procedure maycontain installation details.

1.   Refer to: Health and Safety Precautions (100-00General Information, Description andOperation).

2.

3.   Connect one end of a suitable piece of clear plastic pipe to the brake caliper bleed nipple

1.

and place the other end into a suitablecontainer.

2. Loosen the bleed nipple.

3. Depress the brake pedal until no more brakefluid comes through the bleed nipple.

4. Tighten the bleed nipple.

5. Repeat the draining procedure on theopposite side brake caliper.

4.

5.

G1269471en2011.50 Ranger 

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REMOVAL AND INSTALLATION

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Vehicles with manual transmission

6.

WARNING: Be prepared to collectescaping fluids.

 All vehicles

7.  Torque: 17 Nm

8. CAUTIONS:

Make sure that all openings are sealed.

Take extra care when handling thecomponents.

NOTE: Depress the brake pedal 3 to 4 times torelease the vacuum from brake booster.

Torque: 13 Nm

Installation

1.   Refer to: Brake System Bleeding (206-00 BrakeSystem - General Information, GeneralProcedures).

Refer to: Brake System Pressure Bleeding(206-00 Brake System - General Information,General Procedures).

2.  To install, reverse the removal procedure.

Vehicles with manual transmission

3.  Refer to: Clutch System Bleeding - VehiclesWith: MT82 (308-00 Manual Transmission andClutch - General Information, GeneralProcedures).

Refer to: Clutch System Bleeding - VehiclesWith: MT-75 (308-00 Manual Transmissionand Clutch - General Information, GeneralProcedures).

G1269471en2011.50 Ranger 

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REMOVAL AND INSTALLATION

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Brake Master Cylinder — RHD 4WD/RHD RWD(12 343 0)

Removal

NOTE: Removal steps in this procedure maycontain installation details.

1.   Refer to: Health and Safety Precautions (100-00General Information, Description andOperation).

2.   Connect one end of a suitable piece of clear plastic pipe to the brake caliper bleed nipple

1.

and place the other end into a suitablecontainer.

2. Loosen the bleed nipple.

3. Depress the brake pedal until no more brakefluid comes through the bleed nipple.

4. Tighten the bleed nipple.

5. Repeat the draining procedure on theopposite side brake caliper.

3.   Torque: 6 Nm1.

2. Torque: 6 Nm

4.

Vehicles with manual transmission

5.

WARNING: Be prepared to collectescaping fluids.

 All vehicles6.

WARNING: Be prepared to collectescaping fluids.

CAUTIONS:

Make sure that all openings are sealed.

Take extra care when handling thecomponents.

G1366175en2011.50 Ranger 

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REMOVAL AND INSTALLATION

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NOTE: Depress the brake pedal 3 or 4 times torelease the vacuum from brake booster.

1. Torque: 17 Nm

2. Torque: 13 Nm

Installation

1.  To install, reverse the removal procedure.

Refer to: Brake System Bleeding (206-00 BrakeSystem - General Information, GeneralProcedures).

Refer to: Brake System Pressure Bleeding(206-00 Brake System - General Information,General Procedures).

Vehicles with manual transmission

2.  Refer to: Clutch System Bleeding - VehiclesWith: MT-75 (308-00 Manual Transmissionand Clutch - General Information, GeneralProcedures).

Refer to: Clutch System Bleeding - VehiclesWith: MT82 (308-00 Manual Transmission andClutch - General Information, GeneralProcedures).

G1366175en2011.50 Ranger 

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REMOVAL AND INSTALLATION

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Brake Pedal and Bracket

Removal

NOTE: Removal steps in this procedure maycontain installation details.

1.   Refer to: Brake Booster - RHD 4WD/RHD RWD(206-07 Power Brake Actuation, Removal andInstallation).

Refer to: Brake Booster - LHD 4WD/LHD RWD(206-07 Power Brake Actuation, Removal andInstallation).

2.

3.  Torque : 15 Nm

Installation

1. CAUTION: Make sure that the brakebooster push rod is correctly located.

To install, reverse the removal procedure.

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REMOVAL AND INSTALLATION