机器人与智能制造Robot and Intelligent Manufacturing

徐方 Xu Fang

SIASUN ROBOT & AUTOMATION CO. LTD.

Outline

World Facing Changes in the Manufacturing Mode1

Feasibility Analysis of the Robot Manufacturing Mode2

The Development Status of the Chinese Robot Industry3

Robot Technology，Product and Application4

Summary and Outlook5

1、World Facing Changesin the Manufacturing Mode

Chart: World Output Percentage of China ,USA,Japan Manufacturing Industry

China USA Japan

From: HIS Global Insight

Outnumber Japanto Become the Second

Largest Manufacturing Output Country

Outnumber USAto Become the Largest

Manufacturing Output Country

World Facing Changes in the Manufacturing Mode

World Facing Changes in the Manufacturing Mode

Labor Shortages

Sharp Rise in Labor Costs

Production Overcapacity

Market Demand Individuation

Rapid Update ofTechnology and Products

Technology “Bonus” (Function, Performance, Cost) Supports

Problems Facing the Manufacturing Industry

Manufacturing Mode Revolution

Internet+ Overturn Traditional Manufacturing

3D Printing

大数据Big Data 云计算Cloud Computing

物联网IoT

Manufacturing Challenges of the Future

The Robot Changed the Mode of Production, Brought about Manufacturing Mode Change

Three Key Technologyin Manufacturing Industry

■ A new round of industrial revolution calls for the development of robot

■ Rising labor costs accelerate the robot needs

■ New technology progress promotes the performance of the robot

■ Customized order relies on robot manufacturing

Production Method: Digital Manufacturing

Production decision: Artificial Intelligence

Production Tools:Intelligent Robot

The Development Trend of Global Manufacturing Industry

2、 Feasibility Analysis of the Robot Manufacturing Mode

Key Parts Industrial Robot Related Systems Integration

伺服电机及伺服系统

精密减速器

控制系统

Servo Motor

and Servo

System

Precision Reducer

Control System

Technical Factors: Industry Chain

Intelligent TechnologyTraditional Technology

Teach and Playback

Multi-machine

Coordination

Intelligent Man-machine

Interaction

Remote Diagnostics

2D / 3D Visual Inspection

Force Control

Intelligent planning

Technical Factors: The Rapid Development of Intelligent Technology

Technical Factors: Application Type Continuous Extension

Emerging Applications

Intelligent Logistics

Man-machine

Coordination……

Visual Palletizing

Laser Welding

Clean Room Operation

Traditional applications

Spot Welding, Arc Welding

Handling, Palletizing

Special Processing

Intelligent Spray

Precision Assembly

Hypothesis Cost Comparation Conclusion

The average price of a single industrial robots is 300,000 yuan, annual maintenance and service costs 20,000 yuan;A sophisticated welding technicians work 6,000 yuan;Industrial robots run 24 hours, the equivalent of three shifts of ordinary welding technicians.

Industrial robots cost:

50,000 yuan / year

(According to 10-year

depreciation life, including

maintenance costs)

Labor costs: 216,000 / year

(0.6 * 12 * 3)

Generating same

benefits , the cost of

inputs when using

industrial robot is 23%

that of using labor costs.

Cost Advantage: Robot Cost Performance Prominent

The next 20 Years,”the old-age dependency ratio” will double. China working-age population will

begin to decline by 2015 .

Chinese population aged over 60 and the proportion of the population.

Shortage of Labor and Resources: the Demographic Bonus and Ageing (Lewis Turning Point)

The Relationship between Labor Supply and Demand

The concept change– robot promotes the human society

developmentDo Things No Humans Do

--- Labor shortages, manpower shortage, an annual reduction of 6.7 million labor force after the demographic BonusDo Things Humans Cannot Do

--- Space, deep sea, vacuum, clean room and other special environment operationsDo Things Humans not Suitable to Do

--- High-risk, high-intensity, harsh environment (war, nuclear contamination, spray) workDo Things Better than Humans

--- Reduce costs, improve efficiency, guarantee quality (typical as the automotive industry )

robot promotes the human society development

Robot Functions,

Performance

(Technology Progress)

Robot Prices Fall (50%)

Labor Shortages

(Social Progress)

Rising Labor Costs

(30%)

Robot Manufacturing Mode Changes

Robot "Blowout" Development Possible !

3、The Development Status of the Chinese Robot Industry

Development Status

Global Sells more than 240,000 sets industrial robots in 2015 in global, 8% increase year-on-year

China

615

23 24

37

5766

0

10

20

30

40

50

60

70

2009 2010 2011 2012 2013 2014 2015

60120

170 170 185220 240

0

100

200

300

2009 2010 2011 2012 2013 2014 2015

1000sets1000sets

Sells more than66,000 sets industrialrobots in 2015 inChina, 16% increaseyear-on-year.

Estimated Annual Shipments of Industrial Robots by Applications Worldwide 2010 - 2012

Estimated Worldwide Annual Supply of Industrial Robots by Industries 2010 – 2012

Analysis of International Robot Market

Estimated Annual Supply of Industrial Robots in China by Applications 2010 - 2012

Estimated Annual Supply of Industrial Robots at year-end in China 2010 - 2012

Analysis of Chinese Robot Market

Number of multipurpose industrial robots per 10,000 employees in the manufacturing industry

South Korea: 396; Japan: 332; Germany: 273; China 23The world average level: 58;

International Market: Existing MarketChinese Market: Incremental Market

Analysis of Chinese Robot Market

Chong Qin

2011 ,the Robot City

2015, the Robot Industry Base Including R&D,

Design, Manufacturing and etc.

Shang Hai

2012, Proposed to be the Largest Robot

Industry Base in China

2015, 20 billion yuan

2020, 60 ~ 80 billion yuan;

Industrial Park

Tang Shan

Chang ZhouChong Qin

Tian Jin

Shenfu New City

HeiLongjiang

Kun Shan

Shang HaiXu Zhou

Qing Dao

The First Stage(1980-1990)：In 1980, the first industrial robot in China was born.

The Second Stage(1990-2000)：Domestic mobile robot used in automobile assembly line (1992);Domestic industrial robot used in automotive stamping line (1997) ；National 863 robotics industrial base was established, robot industry dominated by the academic; Chinese robot market sales reached 380 units, ownership of 3500 (2000).

The Third Stage(2000-2010)：Domestic mobile robot batch exported internationally, with global competitiveness (2007);Domestic Clean Room robots used in the semiconductor industry, to break the foreign monopoly (2008)；

Domestic service robots, military robots initially formed industrial scale；Chinese robot market sales reached 14978 units, ownership of more than 50,000 units (2010)

Development Process

Parts Body System integration

Industry Customer

Development Process

The Fourth Stage(2010～)： Chinese robots installed capacity increased year by year ；

China increasingly sophisticated robotics industry chain 。

No. Code Listed Companies

CoveringIndustries Products Introduction

1 300024 ROBOT motor vehicle；electric power

Industrial robots, mobile robots, clean robots, special robots, service robots and robotic industry solutions.

2 002698 博实股份 Petrochemical After petrochemical processing device, processing device.

3 002527 新时达 Elevator Automation controllers, inverters, robots and robotic equipment.

4 002013 中航精机 aerospace Small load flexible robots.

5 300202 科大智能 motor vehicle In the automotive, packaging industry integrated product

............

......

37 002184 海得控制 Industrial automation controller, servo motors and other products

38 002334 英威腾 Industrial automation Servo system, servo drives.

39 300307 慈星股份 Spin Robot driver system and control system project.

40 000913 钱江摩托 Motorcycle Industrial robots and spare parts.

Stock marketFormed

The Overall Unit Enterprises

Robot Concept High-tech Sector with More than 40 Enterprises

No. Code Listed Companies Covering Industries Products Introduction

1 300161 华中数控 Machine tool Robotics research and development, production and sales operations

2 600835 上海机电 Elevator Holding Nabo reducer, enter the field of robot parts.

3 300124 汇川技术 Elevator PLC, inverter, servo motors.

4 000837 秦川发展 motor vehicle Robot reducer.

5 300024 ROBOT motor vehicle；electric power

Industrial robots, mobile robots, clean robots, special robots, service robots and robotic industry solutions.

6 002380 科远股份 electric power The main products involved controllers, servo motors, etc.。

7 002184 海得控制 Industrial automation

controller, servo motors and other products

8 002334 英威腾 Industrial automation

Servo system, servo driver.

9 300307 慈星股份 Spin Robot driver system and control system project.......

............

The Parts Enterprises

Stock marketFormed

Robot Concept High-tech Sector with More than 40 Enterprises

Shenyang SIASUN Robot & Automation Co., Ltd.

Hangzhou ZHONGKE SIASUN Photoelectric Ltd.

Shenyang SIASUN Digital Drive Ltd.

Beijing SIASUN JIAHE Electronic Systems Co., Ltd.

Robotics Engineering Center, Shandong sub-centers

Shanghai SIASUN Robot & Automation Co., Ltd.

Guangdong intelligent robotics and industrial automation research center

Shenzhen SIASUN Robot & Automation Ltd.

SIASUN Shanghai International Headquarters

The Industry's First Enterprise with Robotic Technology as Its Core;The Industry's First Chinese Well-known Trademarks in Judicial Determination;The Industry's First Listed Company;The Industry's Only Among the First Batch of 91 Innovative Enterprises;The Industry's Only Enterprise With Computer System Level-A Certification .

SIASUN Wisdom Park

Leading Enterprises - SIASUN

The next 10 years will be the Golden period for the development of Chinese

robot industry and Chinese manufacturing robot mode changes.

The Golden Period！

4、Robot Technology，Product and Application

Robot Family

More than 5 series and 70 products

SIASUN general purpose industrial robots include more than 30 models of industrial robots

payload ranging 6kg ~ 500kg, mainly for arc welding, spot welding, handling, assembly,

palletizing, polishing and other applications, product performance reached the international

advanced level.

Industrial Robots

Visual Sorting Operation

Mobile ManipulatorOperation

Grinding and Polishingwith Force Control

Industrial Robots

Welding Robot Polishing Robot

Industrial Robots

Machine loading and unloading robot Parallel Robot

Industrial Robots

SIASUN clean room robot includes more than 20 models of robotic products such as vacuum robot, atmospheric robot, EFEM and so on, mainly used in IC equipment, flat panel display, electronics, bio-pharmaceutical and food industries, product performance reached the international advanced level, completely breaking the foreign monopoly situation in the field.SIASUN Clean Room Automation

Equipment

Clean Room (Vacuum) Robots

FPD Flat Panel Handling

EFEM Semiconductor Chip Manufacturing

Clean Room (Vacuum) Robots

Clean Room (Vacuum) Robots

Clean room robot FPD Robot

SIASUN mobile robots include more than 30 models of robot products such as handling, assembly type Core competencies international leading, SIASUN is the only supplier in this field of equipment, Occupy more than 90% of the domestic automobile and electricity market share, reached the international advanced level.

AGV Assembly Systems Exported to USA

AGV Assembly Systems Exported to Russian

Engine Assembly Type AGV

Non-contact Power Supply AGV

Automobile Assembly Line AGV

Mobile Robot (AGV)

Transformer SubstationInspection Robot

Warehouse RobotsHeavy Duty AGV Transportation System

Mobile Robot (AGV)

Mobile Robot (AGV)

Handling AGV Inspection robotAssembly Robot

Industrial robot controller based on CAN BUS/EtherCat BUS.

Clean room robot controller based on CANOPEN BUS.

Mobile robot controller based on CAN BUS.

SIASUN next generation intelligent universal robot controller SIRC.

Robotics Technologies: Controller

Three-dimensional Measurement Based on Robot

Surface Reconstruction of Measurement data

Model-based Process Planning

Robotics Technologies: Offline Programming

Navigation

Vision

Remote fault Diagnosis

Force Control

GPS navi

Magnetic navi

Laser navi

Spot navi

Intelligent Applications

Robotics Technologies: Intelligent Applications

Welding Robot Workstation

Assembly Workshop Robot Production Line

Robot Welding Workshop Robot Production Line

Laser Welding Robot Workstation

Robot Typical Applications: Automotive Industry

Electric Meter Box AGV Transportation System

Electric Meter Test Robot

Transformer Substation Inspection Robot

Electric Vehicles Battery Change Station Robot

Robot Typical Applications: Electric Power Industry

AC Contactor Assembly Line

Electronic Appliances Intelligent Logistics System

Circuit Breaker Assembly and Test Production Line

Switch Cabinet Robot Welding System

Robot Typical Applications: Electronics Industry

The high-speed coin packaging production line can meet the demand of coin

feeding, packaging, labeling, marking, bundling and palletizing operation of the

automation production processes, it is capable of continuous weighing on-line in

packaging process to improve the degree of automation in production while

ensuring accurate coin products counts. Production line capacity: 20 million / day.

Mint High Speed Packaging Production Line Palletizing Robot Workstation

Typical Applications Robotics: Finance Industry

Intelligent Logistics System - Handling Robot

Intelligent Logistics System - conveyor line

Intelligent Logistics System - Stacker

Intelligent Logistics System - Conveyor Line

Typical Applications Robotics: Tobacco Industry

Palletizing Robot

Transport-type Mobile Robot

Palletizing Robot

Digital Workshop

Robot Typical Applications: Printing Industry

Machine Loading and Unloading Robot

High-speed High-precision Stacker

Machine Loading and Unloading Robot

Heavy Duty Mobile Robot

Robot Typical Applications: Construction Machinery

Oil and Gas Pipe Handling Robot

Oil and Gas Pipe Handling Robot

High-speed High-precision Stacker

High-speed High-precision Stacker

Robot Typical Applications: Energy Industry

Electric Vehicles Battery Change Station Robot

Electric Vehicles Battery Change Station Robot -delivery System

Electric Vehicles Battery Change Station Robot - Execution System

Electric Vehicles Battery Change Station Robot -Storage System

Typical Applications Robotics: New Energy Vehicles

5、Summary and Outlook

Robot Spot Welding System

Robot Machine Loading and Unloading

Automobile Assembly Line AGV

From “Robot” to “Digital Factory”

Digital Factory (Video)

The Robot Market Development Trend

Robot welding

Robot Assembly Workshop

Robot Painting

From the auto industry to 3C industry

The liquid Crystal Panel Handling Robot

Mouse Assembly RobotVacuum Robot

Atmospheric Robot

The Robot Market Development Trend

The Automobile Industry

The Electronics Industry

From the high-end customers to the general customers

Bathroom Hardware (Grinding Applications)

Metal Processing (Forging Applications)

The Robot Market Development Trend

Man-machine Collaborative “Partner" Robot

Robot+

Intelligent Factory

Outlook: Robots Build "Intelligent Factory"