机器人与智能制造Robot and Intelligent Manufacturing
徐方 Xu Fang
SIASUN ROBOT & AUTOMATION CO. LTD.
Outline
World Facing Changes in the Manufacturing Mode1
Feasibility Analysis of the Robot Manufacturing Mode2
The Development Status of the Chinese Robot Industry3
Robot Technology,Product and Application4
Summary and Outlook5
1、World Facing Changesin the Manufacturing Mode
Chart: World Output Percentage of China ,USA,Japan Manufacturing Industry
China USA Japan
From: HIS Global Insight
Outnumber Japanto Become the Second
Largest Manufacturing Output Country
Outnumber USAto Become the Largest
Manufacturing Output Country
World Facing Changes in the Manufacturing Mode
World Facing Changes in the Manufacturing Mode
Labor Shortages
Sharp Rise in Labor Costs
Production Overcapacity
Market Demand Individuation
Rapid Update ofTechnology and Products
Technology “Bonus” (Function, Performance, Cost) Supports
Problems Facing the Manufacturing Industry
Manufacturing Mode Revolution
Internet+ Overturn Traditional Manufacturing
3D Printing
大数据Big Data 云计算Cloud Computing
物联网IoT
Manufacturing Challenges of the Future
The Robot Changed the Mode of Production, Brought about Manufacturing Mode Change
Three Key Technologyin Manufacturing Industry
■ A new round of industrial revolution calls for the development of robot
■ Rising labor costs accelerate the robot needs
■ New technology progress promotes the performance of the robot
■ Customized order relies on robot manufacturing
Production Method: Digital Manufacturing
Production decision: Artificial Intelligence
Production Tools:Intelligent Robot
The Development Trend of Global Manufacturing Industry
2、 Feasibility Analysis of the Robot Manufacturing Mode
Key Parts Industrial Robot Related Systems Integration
伺服电机及伺服系统
精密减速器
控制系统
Servo Motor
and Servo
System
Precision Reducer
Control System
Technical Factors: Industry Chain
Intelligent TechnologyTraditional Technology
Teach and Playback
Multi-machine
Coordination
Intelligent Man-machine
Interaction
Remote Diagnostics
2D / 3D Visual Inspection
Force Control
Intelligent planning
Technical Factors: The Rapid Development of Intelligent Technology
Technical Factors: Application Type Continuous Extension
Emerging Applications
Intelligent Logistics
Man-machine
Coordination……
Visual Palletizing
Laser Welding
Clean Room Operation
Traditional applications
Spot Welding, Arc Welding
Handling, Palletizing
Special Processing
Intelligent Spray
Precision Assembly
Hypothesis Cost Comparation Conclusion
The average price of a single industrial robots is 300,000 yuan, annual maintenance and service costs 20,000 yuan;A sophisticated welding technicians work 6,000 yuan;Industrial robots run 24 hours, the equivalent of three shifts of ordinary welding technicians.
Industrial robots cost:
50,000 yuan / year
(According to 10-year
depreciation life, including
maintenance costs)
Labor costs: 216,000 / year
(0.6 * 12 * 3)
Generating same
benefits , the cost of
inputs when using
industrial robot is 23%
that of using labor costs.
Cost Advantage: Robot Cost Performance Prominent
The next 20 Years,”the old-age dependency ratio” will double. China working-age population will
begin to decline by 2015 .
Chinese population aged over 60 and the proportion of the population.
Shortage of Labor and Resources: the Demographic Bonus and Ageing (Lewis Turning Point)
The Relationship between Labor Supply and Demand
The concept change– robot promotes the human society
developmentDo Things No Humans Do
--- Labor shortages, manpower shortage, an annual reduction of 6.7 million labor force after the demographic BonusDo Things Humans Cannot Do
--- Space, deep sea, vacuum, clean room and other special environment operationsDo Things Humans not Suitable to Do
--- High-risk, high-intensity, harsh environment (war, nuclear contamination, spray) workDo Things Better than Humans
--- Reduce costs, improve efficiency, guarantee quality (typical as the automotive industry )
robot promotes the human society development
Robot Functions,
Performance
(Technology Progress)
Robot Prices Fall (50%)
Labor Shortages
(Social Progress)
Rising Labor Costs
(30%)
Robot Manufacturing Mode Changes
Robot "Blowout" Development Possible !
3、The Development Status of the Chinese Robot Industry
Development Status
Global Sells more than 240,000 sets industrial robots in 2015 in global, 8% increase year-on-year
China
615
23 24
37
5766
0
10
20
30
40
50
60
70
2009 2010 2011 2012 2013 2014 2015
60120
170 170 185220 240
0
100
200
300
2009 2010 2011 2012 2013 2014 2015
1000sets1000sets
Sells more than66,000 sets industrialrobots in 2015 inChina, 16% increaseyear-on-year.
Estimated Annual Shipments of Industrial Robots by Applications Worldwide 2010 - 2012
Estimated Worldwide Annual Supply of Industrial Robots by Industries 2010 – 2012
Analysis of International Robot Market
Estimated Annual Supply of Industrial Robots in China by Applications 2010 - 2012
Estimated Annual Supply of Industrial Robots at year-end in China 2010 - 2012
Analysis of Chinese Robot Market
Number of multipurpose industrial robots per 10,000 employees in the manufacturing industry
South Korea: 396; Japan: 332; Germany: 273; China 23The world average level: 58;
International Market: Existing MarketChinese Market: Incremental Market
Analysis of Chinese Robot Market
Chong Qin
2011 ,the Robot City
2015, the Robot Industry Base Including R&D,
Design, Manufacturing and etc.
Shang Hai
2012, Proposed to be the Largest Robot
Industry Base in China
2015, 20 billion yuan
2020, 60 ~ 80 billion yuan;
Industrial Park
Tang Shan
Chang ZhouChong Qin
Tian Jin
Shenfu New City
HeiLongjiang
Kun Shan
Shang HaiXu Zhou
Qing Dao
The First Stage(1980-1990):In 1980, the first industrial robot in China was born.
The Second Stage(1990-2000):Domestic mobile robot used in automobile assembly line (1992);Domestic industrial robot used in automotive stamping line (1997) ;National 863 robotics industrial base was established, robot industry dominated by the academic; Chinese robot market sales reached 380 units, ownership of 3500 (2000).
The Third Stage(2000-2010):Domestic mobile robot batch exported internationally, with global competitiveness (2007);Domestic Clean Room robots used in the semiconductor industry, to break the foreign monopoly (2008);
Domestic service robots, military robots initially formed industrial scale;Chinese robot market sales reached 14978 units, ownership of more than 50,000 units (2010)
Development Process
Parts Body System integration
Industry Customer
Development Process
The Fourth Stage(2010~): Chinese robots installed capacity increased year by year ;
China increasingly sophisticated robotics industry chain 。
No. Code Listed Companies
CoveringIndustries Products Introduction
1 300024 ROBOT motor vehicle;electric power
Industrial robots, mobile robots, clean robots, special robots, service robots and robotic industry solutions.
2 002698 博实股份 Petrochemical After petrochemical processing device, processing device.
3 002527 新时达 Elevator Automation controllers, inverters, robots and robotic equipment.
4 002013 中航精机 aerospace Small load flexible robots.
5 300202 科大智能 motor vehicle In the automotive, packaging industry integrated product
............
......
37 002184 海得控制 Industrial automation controller, servo motors and other products
38 002334 英威腾 Industrial automation Servo system, servo drives.
39 300307 慈星股份 Spin Robot driver system and control system project.
40 000913 钱江摩托 Motorcycle Industrial robots and spare parts.
Stock marketFormed
The Overall Unit Enterprises
Robot Concept High-tech Sector with More than 40 Enterprises
No. Code Listed Companies Covering Industries Products Introduction
1 300161 华中数控 Machine tool Robotics research and development, production and sales operations
2 600835 上海机电 Elevator Holding Nabo reducer, enter the field of robot parts.
3 300124 汇川技术 Elevator PLC, inverter, servo motors.
4 000837 秦川发展 motor vehicle Robot reducer.
5 300024 ROBOT motor vehicle;electric power
Industrial robots, mobile robots, clean robots, special robots, service robots and robotic industry solutions.
6 002380 科远股份 electric power The main products involved controllers, servo motors, etc.。
7 002184 海得控制 Industrial automation
controller, servo motors and other products
8 002334 英威腾 Industrial automation
Servo system, servo driver.
9 300307 慈星股份 Spin Robot driver system and control system project.......
............
The Parts Enterprises
Stock marketFormed
Robot Concept High-tech Sector with More than 40 Enterprises
Shenyang SIASUN Robot & Automation Co., Ltd.
Hangzhou ZHONGKE SIASUN Photoelectric Ltd.
Shenyang SIASUN Digital Drive Ltd.
Beijing SIASUN JIAHE Electronic Systems Co., Ltd.
Robotics Engineering Center, Shandong sub-centers
Shanghai SIASUN Robot & Automation Co., Ltd.
Guangdong intelligent robotics and industrial automation research center
Shenzhen SIASUN Robot & Automation Ltd.
SIASUN Shanghai International Headquarters
The Industry's First Enterprise with Robotic Technology as Its Core;The Industry's First Chinese Well-known Trademarks in Judicial Determination;The Industry's First Listed Company;The Industry's Only Among the First Batch of 91 Innovative Enterprises;The Industry's Only Enterprise With Computer System Level-A Certification .
SIASUN Wisdom Park
Leading Enterprises - SIASUN
The next 10 years will be the Golden period for the development of Chinese
robot industry and Chinese manufacturing robot mode changes.
The Golden Period!
4、Robot Technology,Product and Application
Robot Family
More than 5 series and 70 products
SIASUN general purpose industrial robots include more than 30 models of industrial robots
payload ranging 6kg ~ 500kg, mainly for arc welding, spot welding, handling, assembly,
palletizing, polishing and other applications, product performance reached the international
advanced level.
Industrial Robots
Visual Sorting Operation
Mobile ManipulatorOperation
Grinding and Polishingwith Force Control
Industrial Robots
Welding Robot Polishing Robot
Industrial Robots
Machine loading and unloading robot Parallel Robot
Industrial Robots
SIASUN clean room robot includes more than 20 models of robotic products such as vacuum robot, atmospheric robot, EFEM and so on, mainly used in IC equipment, flat panel display, electronics, bio-pharmaceutical and food industries, product performance reached the international advanced level, completely breaking the foreign monopoly situation in the field.SIASUN Clean Room Automation
Equipment
Clean Room (Vacuum) Robots
FPD Flat Panel Handling
EFEM Semiconductor Chip Manufacturing
Clean Room (Vacuum) Robots
Clean Room (Vacuum) Robots
Clean room robot FPD Robot
SIASUN mobile robots include more than 30 models of robot products such as handling, assembly type Core competencies international leading, SIASUN is the only supplier in this field of equipment, Occupy more than 90% of the domestic automobile and electricity market share, reached the international advanced level.
AGV Assembly Systems Exported to USA
AGV Assembly Systems Exported to Russian
Engine Assembly Type AGV
Non-contact Power Supply AGV
Automobile Assembly Line AGV
Mobile Robot (AGV)
Transformer SubstationInspection Robot
Warehouse RobotsHeavy Duty AGV Transportation System
Mobile Robot (AGV)
Mobile Robot (AGV)
Handling AGV Inspection robotAssembly Robot
Industrial robot controller based on CAN BUS/EtherCat BUS.
Clean room robot controller based on CANOPEN BUS.
Mobile robot controller based on CAN BUS.
SIASUN next generation intelligent universal robot controller SIRC.
Robotics Technologies: Controller
Three-dimensional Measurement Based on Robot
Surface Reconstruction of Measurement data
Model-based Process Planning
Robotics Technologies: Offline Programming
Navigation
Vision
Remote fault Diagnosis
Force Control
GPS navi
Magnetic navi
Laser navi
Spot navi
Intelligent Applications
Robotics Technologies: Intelligent Applications
Welding Robot Workstation
Assembly Workshop Robot Production Line
Robot Welding Workshop Robot Production Line
Laser Welding Robot Workstation
Robot Typical Applications: Automotive Industry
Electric Meter Box AGV Transportation System
Electric Meter Test Robot
Transformer Substation Inspection Robot
Electric Vehicles Battery Change Station Robot
Robot Typical Applications: Electric Power Industry
AC Contactor Assembly Line
Electronic Appliances Intelligent Logistics System
Circuit Breaker Assembly and Test Production Line
Switch Cabinet Robot Welding System
Robot Typical Applications: Electronics Industry
The high-speed coin packaging production line can meet the demand of coin
feeding, packaging, labeling, marking, bundling and palletizing operation of the
automation production processes, it is capable of continuous weighing on-line in
packaging process to improve the degree of automation in production while
ensuring accurate coin products counts. Production line capacity: 20 million / day.
Mint High Speed Packaging Production Line Palletizing Robot Workstation
Typical Applications Robotics: Finance Industry
Intelligent Logistics System - Handling Robot
Intelligent Logistics System - conveyor line
Intelligent Logistics System - Stacker
Intelligent Logistics System - Conveyor Line
Typical Applications Robotics: Tobacco Industry
Palletizing Robot
Transport-type Mobile Robot
Palletizing Robot
Digital Workshop
Robot Typical Applications: Printing Industry
Machine Loading and Unloading Robot
High-speed High-precision Stacker
Machine Loading and Unloading Robot
Heavy Duty Mobile Robot
Robot Typical Applications: Construction Machinery
Oil and Gas Pipe Handling Robot
Oil and Gas Pipe Handling Robot
High-speed High-precision Stacker
High-speed High-precision Stacker
Robot Typical Applications: Energy Industry
Electric Vehicles Battery Change Station Robot
Electric Vehicles Battery Change Station Robot -delivery System
Electric Vehicles Battery Change Station Robot - Execution System
Electric Vehicles Battery Change Station Robot -Storage System
Typical Applications Robotics: New Energy Vehicles
5、Summary and Outlook
Robot Spot Welding System
Robot Machine Loading and Unloading
Automobile Assembly Line AGV
From “Robot” to “Digital Factory”
Digital Factory (Video)
The Robot Market Development Trend
Robot welding
Robot Assembly Workshop
Robot Painting
From the auto industry to 3C industry
The liquid Crystal Panel Handling Robot
Mouse Assembly RobotVacuum Robot
Atmospheric Robot
The Robot Market Development Trend
The Automobile Industry
The Electronics Industry
From the high-end customers to the general customers
Bathroom Hardware (Grinding Applications)
Metal Processing (Forging Applications)
The Robot Market Development Trend
Man-machine Collaborative “Partner" Robot
Robot+
Intelligent Factory
Outlook: Robots Build "Intelligent Factory"
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