RIng die organic fertilizer granulator

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---------------------------------------------------------------------------------------------------Photos and technical parameters do not represent the final products

Organic Fertilizer Granulator Equipment Manufacturer

Since 2006Harbin Dadi

Harbin Dadi Biology Organic Fertilizer Co., Ltd.

哈尔滨大地生物有机肥有限公司

http://www.harbindadi.com

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Company Introduction:Harbin Dadi Biology Organic Fertilizer Co., Ltd. located in Harbin, Heilongjiang province, China .

Found in the year of 2006 with 10,000 m2 factory area .We specialty in manufacture & export

organic fertilizer granule machines ( production line) , animal feed pellets machine and biomass

fuel pellets machine with more than 10 years experiences .

The blank of versatile granule machine has been successfully filled in our country by us in the

field of organic fertilizer industry. We got the golden prize of the Ninth Patent Exhibition of China.

and our ring die granulator was awarded as “Top 10 Fertilizer Equipment in China”.

With most advanced equipment and a team of experienced technology, and skilled workers , our

ring die granulator machine got 8 patent , obtain a good reputation from our domestic clients and

oversea market from Canada ,Columbia, Mexico ,Australia,India and Malaysia,Morocco ,Spain

etc .

Better service, Better quality, Competitive prices, and timely delivery are our concept.

Welcome customers from all over the word to visit our factory and set up friendly relationship!

Email : [email protected] ;Skype : wangyanwen198311Whats app / Telephone: 0086-13059015539Website : www.harbindadi.com

Yanwen Wang

Business License CE Certificate Letters Patent

mailto:[email protected]



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Style of granulator (ring die system ):

Main Products:1,Organic Fertilizer Granule Machine ( complete production line );

2,Animal Feed Pellet Machine ;

3,Biomass Fuel Pellet Machine ;

Granules &Pellets made from Granulation Machine :

Organic Fertilizer Granules

Wood Pellets Animal Feed pellets

Organic Fertilizer Pellets


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Organic Fertilizer Granule Machine ;

Animal Feed Pellet Machine ;

Biomass Fuel Pellet Machine ;

Address: Team 3, Erlong shan Village,Binxi Town, Bin County, Harbin, Heilongjiang, China，zip 150400 .Email : [email protected] ; [email protected] : wangyanwen198311Tel / Whats app :0086-13059015539www.harbindadi.com





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Organic Fertilizer Granule Machine Range of Application:

The series of granule machines can make the following raw materials into

granules :

1. Turfs, lignite, sludge, pond sludge,Sucrose slag,starch pulp as materials

can be made into granules;

2. Chicken manure ,duck manure , pig manure , sheep dung , deer

manure ,cow dung and earthworm cast as materials can be made into

granules ;

3. Bean cakes ,Vinasse slag, Biogas residue , Fruit residue ,palm oil

residue as the main materials can be made into granules;

4. Residues of urban rubbish or sewage treatment plants as materials can

be made into granules.

5. Organic materials mix with mineral materials .


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Technical Parameters:

KHL-400 Organic Fertilizer Granule Machine


Model : KHL-400-2 KHL-400

Capacity: T/h 1-1.8 1-1.8

Input moisture content required: % 30-35 30-35

Moisture reduce after granulation : % 3 3

Input material particle size required : mm 0.3-0.5 0.3-0.5

Rate of finished products:% ＞90 ＞90

Voltage : V 380 (optional) 380 (optional)

Granules size: mm 3.5-5.5 3.5-5.5

Power: KW 33 37

Total weight:Kg 2000 2500

Size: m 4.0 -1.7 -1.4 4.5-1.6-1.4

Model : KHL-500

Capacity: T/h 2-2.5

Input moisture content required: % 30-35

Moisture reduce after granulation : % 3

Input material particle size required : mm 0.3-0.5

Rate of finished products:% ＞90

Voltage : V 380 (optional)

Granules size: mm 3.5-5.5

Power: KW 56.5

Total weight:Kg 3000

Size: m 4.5-1.6-1.4 Ring die system

Ring die system


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Model : KHL-600

Capacity: T/h 2.5-3.5







Power: KW 64.5


Size: m 4.7-1.9-1.6

Model : KHL-700

Capacity: T/h 3.5-6







Power: KW 123


Size: m 7-2.6-1.8

Ring die system

Ring die system


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Model : KHL-800

Capacity: T/h 6-8







Power: KW 168


Size: m 6.5-3.9-1.9 Ring die system


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Animal Feed Pellet Machine Range of application:

The series of pellet machines can make the following raw materials into pellet :

1,Corn, legume and smashed grass as the raw materials .

2,Halm from crop as raw materials.


Model : KJ-300 KJ-350Capacity:T/h 0.5-1 1-1.5Rate of finishedproducts: %

＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter: mm 3-10 3-10Power:KW 15 22Total weight:Kg 800 1000Size:m 1.5 -0.6 -1.6 1.6 -0.6 -1.6

Model : KJ-500 KJ-550Capacity:T/h 2-4 3-5Rate of finishedproducts: %

＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 3-10 3-10Power:KW 75 90Total weight:Kg 2500 2700Size: m 2.3 -1.2 -1.8 2.4-1.3-1.8


＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 3-10 3-10Power:KW 132 160Total weight:Kg 3200 4000Size: m 2.7 0-1.3 -2.0 2.8 -1.3 -2.0

Flat die system

Ring die system

Ring die system


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Biomass Fuel Pellet Machine Range of application:

The series of pellet machines can make the following raw materials into pellet :

1,Wood saw dust as the raw materials

2, Crops straw as the raw materials


Model : KJ-300 KJ-350Capacity:T/h 0.5-1 1-1.5Rate of finishedproducts: %

＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter: mm 6-10 6-10Power:KW 15 22Total weight:Kg 800 1000Size:m 1.5 -0.6 -1.6 1.6 -0.6 -1.6


＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 6-10 6-10Power:KW 75 90Total weight:Kg 2500 2700Size: m 2.3 -1.2 -1.8 2.4-1.3-1.8


＞90 ＞90

Voltage : V 380 (optional) 380 (optional)Pellet diameter:mm 6-10 6-10Power:KW 132 160Total weight:Kg 3200 4000Size: m 2.7 0-1.3 -2.0 2.8 -1.3 -2.0

Flat die system

Ring die system

Ring die system


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Complete Organic Fertilizer Production Line :

Items Function

Semi-wet Crusher Cut & crush the raw materials into small particles

Screening Machine Screen big particles or blocking out of raw materials

Mixer Mix more than two kinds of raw materials together

Organic Fertilizer Granulator Making the granules

Conveyors Connect the whole system

Rotary Drum Dryer Dry the granules

Rotary Drum Cooler Make the granules into normal temperature

Grading Machine Make the granules into different grades

Weighing & Packaging Machine Weight and then put the granules into bags


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1，Semi-wet crusher (Horizontal type)

Semi-wet Crusher is a special equipment for crushing the materials with

humidity and Multi-fibrous materials.

It adopts high-speed rotating blades to ensure the feed materials nice

granularity and high efficiency. Semi-wet material crusher is widely used

in the organic fertilizer producing process and it performs well in

crushing chicken / cow / pig manure compost and other Semi-wet organic

materials with moisture less than 20%.

1,It can also adjust crushing grain size within a certain range according to

the needs of users; Crushing grain size can meet the requirements of

granulation processing;

2.It plays a grinding role in municipal solid wastes organic fertilizer, i.e.

glass, ceramic, bricks and macadam, etc. to achieve the effect of using

Production Line Model: Capacity : ( t/h )

OFPL-1 1-1.8

OFPL-2 2-2.5

OFPL-3 2.5-3.5

OFPL-5 3.5-6

OFPL-7 6-8


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security;

3.It contains two layers crushing systems which crush the materials finely

enough and obtain the optimum efficiency.

4.It has no screen and sieve so as to crush materials without blocking. To

safeguard the normal operation of machinery and ensure the continuity of

the production.

5.It adopts high-alloy hard-wearing hammers. The hammer slices are

forged to make sure that they are strong and hard-wearing enough to

prolong service life.

6.It is two-way clearance adjusting design. It means that when the

hammer slices are worn out, we can continue to use them by moving their

position without any repair. The granularity of the material can be

controlled by adjusting the clearance of the hammer and the liner plate.


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Model SWC-2H SWC-3H SWC-4H SWC-5H SWC-6H

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Particle Size input :(mm) 10 mm3

Particle Size output :(mm) < 2 mm

Power（kw） 11 15 15 15 22

Size L×W×H (m) 1.1*1.1*1.4 1.1*1.1*1.4 1.1*1.1*1.4 1.5*1.5*1.4 1.4*1.4*1.8

Weight(Kgs) 600 1000 1000 1200 1200

Voltage：V 380 V -50 HZ- 3 phase （it can be change under your need )

Construction

(1) Driving Device (motor )

(2) Protective cover

(3) Input device

(4) Output device

(5) Crush device

(6) Machine frame

(7) Belt


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2，Semi-wet crusher (Vertical type)

The semi-wet crusher ( Vertical type ) has the same function with

horizontal type semi-wet crusher .

Materials fall into the high-speed rotation impeller from the above of

machine, and under the impact of high-speed centrifugal force,they have

high-speed impact with another umbrella form materials ,which flow

around the impeller, after attacking of them , materials are

discharged from the bottom. It forms closed-circuit and do many

circulations, it can achieve the required product size by screening

equipment controlling.

The vertical type semi-wet crusher normal used after mixer machine ,

which can crush the big block formed during mixture processing or crush

the cycled defective granules .

Model SWC-2 SWC-3 SWC-4 SWC-5 SWC-6

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Particle Size input :(mm) 10 mm3

Particle Size output :(mm) < 3 mm

Power（kw） 11 15 15 15 22

Size L×W×H (m) 1.1*1.1*1.4 1.1*1.1*1.4 1.1*1.1*1.4 1.5*1.5*1.4 1.4*1.4*1.8

Weight(Kgs) 600 1000 1000 1200 1200



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Construction

(1)Driving Device (motor )

(2)Protective cover

(3)Input device

(4)Output device

(5)Crush device

(6)Machine frame

(7)Belt

3,Shift(s) Mixer

The raw materials for fertilizer granulation should be mixed evenly after

batching according to the formula, so raw material mixer equipment is an

essential component in the production of organic fertilizer. As usual the

single shaft horizontal mixer used for compound fertilizer (organic

materials add chemical / mineral raw materials) , and double shaft mixer

used for organic raw materials .

Mixer is mainly used to humidify and mix powdery materials in the

fertilizer industry. The machine uses shaft(s ) with spiral blades mounted

to mix the materials. As the spiral blades have multiple angles, raw

materials can be mixed quickly and effectively, regardless of their shape,

size and density. The shifts mixer ( blender ) is also suitable for mixing


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viscous material with about 20%-40% moisture content.

Model DSM-1 DSM-2 DSM-2A DSM-2B DSM-3

Capacity: t/h 1-1.8 2-2.5 2.5-3.5 3.5-6 6-8

Revolving speed (r/min) 4 4 4 4 4

Power（kw） 7.5 15 15 15 22

Size L×W×H (m) 2.5*1.4*0.8 3*1.4*1 3*1.4*1 3.5*1.6*1.1 3.5*1.6*1.1

Weight(Kgs) 1200 2200 2200 2400 2400


Construction

(1),Mixer drum

(2),Machine Frame

(3),Input & Outlet

(4),Shafts ( with Spiral blades )

(5),Driving Device ( Reduction gear & motor )

4,Disk MixerDisk Mixer has same function with shifts mixer , which used for organic /

mineral materials add water to increase moisture ,or make more than two

kind of raw materials mixing evenly before granulation processing .

The disadvantage of disk mixer is discontinuity working , will need to

open & close the outlet device for discharging . But operator can control

the processing of mixture depending on the mixing situation .


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Construction

(1),Mixer drum

(2),Machine Frame

(3),Input & Outlet

(4),Spiral blades

(5),Driving Device ( Reduction gear & motor )

5,Belt Conveyors

Belt conveyor is the necessity to fertilizer production lines, especially to

connect production machines each others. Belt conveyor is to convey

powder, particles, at the same time, the temperature of conveying

materials should be below 60℃.

The belt fertilizer conveyor is a high-efficiency and easy-operation

material transporting machine. The organic & compound fertilizer

conveyor can convey not only detrital materials, such as fertilizer, pellets

etc., but also packed products. Belt conveyor is widely used in fertilizer,

metallurgy, coal, transportation, water and electricity, and chemical

industry etc. In the whole organic or organic & compound fertilizer

production line, the high-efficiency fertilizer conveyor conveys the

material from the original material feeding point to the final packaging

point, which realizes the continuously uninterrupted transport and ensures

the normal operation of the whole line. This organic & compound


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fertilizer machine saves the labor and energy, being the optimal transport

equipment.

Model C-8 C-8A C-8B C-10 C-12

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Power（kw） 2.2 2.2 2.2-3 2.2-3 2.2-3

L*W(m) L*0.6 L*0.6 L*0.6 L*0.6 L*0.8

weight(Kgs) 80/L 100/L 100 kg / L 120/L 120 / L


Features

1. It realizes long-distance materials conveying, with its large load weight,

fast running speed, stable property, and low noise.

2. With simple and compact structure, the belt conveyor is easy to

assemble, operate and maintain. To large extent, it greatly reduces labor

intensity and improves working efficiency.

3.The conveying amount in the table is formulated on the condition that

the material’s specific weight r=1 t/m3 , the conveyor’s inclining angle is

0~7°, and the angle of repose is 30°


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Construction

1, Machine main body

2, Belt

3, Motor

4,Support frame

5,Tyre

4,Rotary Drum Dryer

Rotary Drum Dryer adopts slightly tilted drum which can be rotated. The

wet materials are sent to hopper of rotary drum by belt conveyor or

bucket elevator from the higher side. Well-dried materials are collected

from the other lower side, and then hot air enters the drum from the

feeding side to the discharging side.

Burning the coal / gas /oil in the Combustion Chamber (Boiler) , with

making the dry hot wind . The dry hot wind goes though the chamber of

rotary drum dryer under the action of induced fan . The combustion

chamber (boiler) will need to built by buyer .

Boiler supply hot air , and then hot sir enters the drum from the feeding

side .The wet powder / granules are sent to hopper of rotary drum by belt

conveyor from the higher side. Lifting impeller towards the wet powder/

granules into the discharge side . The powder/ granules heat exchange


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with hot wind when powder/ granules moving towards , with water vapor

into cyclone dust catcher effected by induced fan . Well-dried granules

are collected from the other lower side.

Model RDD-2 RDD-3 RDD-5 RDD-7 RDD-7A

Capacity: t/h1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Temperature input required :200-300 °C 200-300 °C 200-300 °C 200-300 °C 200-300 °C

Inclination1-1.5° 1-1.5° 1-1.5° 1-1.5° 1-1.5°

Revolving speed (r/min) 3-8 3-8 3-8 3-8 3-8

Size of Cyclone (m) 1.3*1 *3.7 1.4*1 *3.7 1.4*1 *3.7 1.4 1.8*1.5*4.5

Size of fan (m) 1.5*0.8*1.1 1.5*0.8*1.1 1.5*0.8*1.1 2*1.4*1.2 2*1.4*1.2

Diameter of pipeline (m) 0.5 0.6 0.6 0.8 0.8

Power (dryer)（kw） 7.5 15 15 22 30

Power (fan)（kw） 15 15 22 30 45

Size L×W×H (m) 13*1.5*1.8 15.5*1.8*2 18.5*2.2*2.2 Φ1.8×20 22*2.4*3.6

Weight(Kgs) 8300 11300 13500 17500 18400



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Construction

The whole system composed by following :

Combustion chamber ( Build by customer ),

1,Rotary drum dryer body,

2,Pipe ,

3,Induced fan,

4,sealing cover,

5,Ring gear ,

6,Supporting base.

7,Cyclone dust catcher .

8,Motor & Reduction gear device

9,Lifting impeller

6,Rotary Drum Cooler

Rotary Drum Cooler adopts heating exchange method to cool materials. It

is equipped with welded steel spiral scraping wings in front of the tube,

lifting board at the end of the rotary body, and auxiliary piping system in

the feed end of the cooling machine. The belt and pulley are driven by the

main motor and through the reducer the drive shaft is put in motion.

Rotary cooler is used for cooling fertilizer with certain temperature and

particle size in fertilizer industry.


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The rotary cooler has been an essential and indispensable part in the

whole fertilizer processing. It consists of drum body, spiral plate, lifting

board, hopper,cyclone dust catcher and cooling pipe system. The rotary

cooler machine can combine with the rotary drum dryer to remove the

dust and clean the exhaust together, which can improve the cooling

efficiency and the rate of thermal energy utilization, reduce labor intensity,

and further remove moisture of the fertilizer. Generally, the inlet

temperature of materials is 60°-80°, while the outlet temperature is less

than 30°. Besides, the fertilizer cooling machine manufactured by us can

also be used to cool other powder and granules materials.

Model RDC-2 RDC-3 RDC-5 RDC-7 RDC-7B

Capacity: t/h 1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Lifting impeller Z type Z type Z type Z type Z type

Inclination 1-1.5° 1-1.5° 1-1.5° 1-1.5° 1-1.5°

Revolving speed (r/min) 3-8 3-8 3-8 3-8 3-8

Size of Cyclone (m) 1.1*0.8*3.4 1.4*0.8*3.7 1.4*0.8*3.7 1.2 1.6*1.4*3.8

Size of fan (m) 1.3*0.7*1 1.3*0.7*1 1.3*0.7*1 1.6*1.1*1.1 0.6

Power (Cooler)（kw） 5.5 7.5 7.5 15 15

Power (fan)（kw） 7.5 11 11 18.5 18.5

Size L×W×H (m) 8.3*1.2*1.7 10.6*1.4*1.7 10.6*1.6*1.8 Φ1.5×15 Φ1.8×15

Weight(Kgs) 4700 7700 7700 7700 8200



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This rotary cooler machine uses high quality anti-corrosion and

wear-resistant materials which greatly improve the service life of the

machine.

Drive parts, the important parts of the machine, are made of high quality

steel and have passed the strict quality requirements.

Reasonable design of lifting board helps to maximize heat transfer

between the high-temperature material and the cooling air. It can improve

the cooling efficiency and cool the materials evenly.

Convenient maintenance, compact structure, reliable quality and great

adaptability.

Construction

The whole system composed by following :

1,Rotary drum body,

2,Pipe ,

3,Induced fan,

4,Sealing cover,

5,Ring gear ,

6,Supporting base.

7,Cyclone dust catcher .

8,Motor & Reduction gear device

9,Lifting impeller


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7, Grading (Screening )Machine

Grading machine is common equipment in organic fertilizer production

processing , mainly used for separating the returned materials ( fine and

oversize products ) and finished product (qualified products), also realize

the classification of the end products.

After the fertilizer granules go into the drum, it is screened by the rotating

of the drum, and on the other hand, granules with large size move

forward along the drums gradient, screened gradually through different

screening mesh.

This Grading machine adopts the integrated screen mesh which is easy

for repair and replacement. This machine is easy to operate and works

stable.

Model SGM-2 SGM-3 SGM-4 SGM-5 SGM-6

Capacity: t/h1-1.8 1.5-2.5 2.5-3.5 3.5-6 6-8

Revolving speed (r/min) 22 22 22 22 22

Power（kw） 1.5 2.2 2.2 2.2 4

Size L×W×H (m) 3*1.5*2 3.5*1.5*2 3.5*1.7*2 5.5*1.5*2.2 5.5*1.7*2.2

Weight(Kgs) 800 1000 1200 2000 2400



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Construction

(1),Screening drum

(2),Machine Frame

(3),Rack

(4),Input & Outlet

(5),Mesh

(6),Driving Device (motor )

(7), Sealing Cover

(8) Doors ( for inspection)


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Granulator Spares

Nut lock plate


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The Ring Die Granulator has two parts :1, Pellets making part2, Balling part

The Pellets part with Ring die and rollers system :

Balling Parts are two rotation disk :

122

The ring die is fixed , androllers will move & rotation ,press the raw material thoughthe hole of ring die .

Small cylinder pellets( length=diameter) comeout from the ring die .

The small pellets

Cylinder pellets will movingby the centrifugal force , andthen turn into balls

Final Ball Pellets


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RIng die organic fertilizer granulator

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