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PQM :SIX SIGMA

3 MSPROCESS CAPABILITY

PROCESS CAPABILITY

BRAINSTORMING

ERGONOMICS

BENCHMARKING

WORK STUDY

ISO 9000

KAIZEN

JIT TECHNIQUES

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Six sigma : Defn :-

Pro!"" #o$""!% &!'(o%o)o*+ , %!"-*.!% 'o -&/ro!1$"-.!"" /!r#or&2.! '(ro$*( -&/ro-.* "/!-#-

2r!2" o# 2 "'r2'!*- 1$"-.!"" /ro!""

$.%!r"'2.% 4 /ro%$' 5 o."$&!r"R!-!6 4o."$&!r "$r!+", o.!""-o. r!/or'"

Sr!!. 5 /r-or-'-7! 4-""$!" 12"!% o. "!!r-'+, #r!8$!.+

D!'!r&-.! '(! -.'!r.2) /ro!""!" 2$"-.* '(! &o"' /2-.

-.% '(! 2$"!" 5 )o2'-o. o# %!#!'"

D!-"! 62+" 'o 2%%r!"" '(!"! %!#!'" !##!'-!)+S!' $/ *oo% &!2"$r!&!.' "+"'!&

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SIX SIGMA :

I&/ro!" /ro!"" /!r#or&2.!

: D!r!2"!" 2r-2'-o.

:

M2-.'2-." o."-"'!.' 8$2)-'+ o# /ro!"" o$'/$'VOICE OF SIX SIGMA :

S-; "-*&2 -.)$%!" /o6!r#$) '!(.-8$!" o-! o# $"'o&!r4 $"'o&!r r!8$-r!&!.' 5 .!!%"1= >o-! o# /ro!"" < /ro!"" /!r#or&2.! 5 2/21-)-'+

= >o-! o# B$"-.!"" < 1$"-.!"" /r-or-'-!" 5 'r!.%"

?

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4

ENIGMA OF SIXSIGMA

+3 +2 -1 - 2 - 3+1 Six Sigma

6

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5

Six Sigma Means 3.4Defects in 1,000,000 -

MOO!O"A Six Sigma is a #$siness c%nce&t

t'at ans(e)s c$st%me)*s +eman+

f%) 'ig' $ait an+ Defect-f)ee/$siness &)%cess.

Six Sigma (as #%)n in M%t%)%a an++ee%&e+ # Mie 2. a)).

M%t%)%a (%n Mac%m /a+)i+ge$ait A(a)+.

Six Sigma is ca))ie+ %$t as &)%5ectsan+ m%st $ses DMAI6 met'%+

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6

Eg: Go!e" -G E Assem#$%P$an&

Defectie 6%m&%nents (e)e c%mingat t'e )ate %f 3,00,000 f%) %neMii%n 7a)ts.

A&&ing Six Sigma sae+ !s 46)%)es

M). 8i5a 9)is'na, 6.E.O, G%+)e5-G E.:;e*)e n%t taing a#%$t intangi#esaings 'e)e. Six Sigma 'as gien$s t'e &%(e) t% meas$)e an+

c%nt)% c%sts. An+ t'at g%esst)ai 't t% %$) #%tt%m ine<

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'

PROCESS CAPABILITY7)%cess ca&a#iit is sim& a meas$)e %f '%( g%%+ a met)ic is

&e)f%)ming against esta#is'e+ stan+a)+=s()

Spe

c

Spe

c

Out of

Spec

In

Spec

Probabil

ity

Spec

(Low

er)

Spec

(Low

er)

Spec

(Upp

er)

Spec

(Upp

er)

In Spec Out of

Spec

Out ofSpec

Probab

ility

Probability

Upper and Lower Standards

(Specifications)

Upper and Lower Standards

(Specifications)Single Standard

(Specification)

Single Standard

(Specification)

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*

CONCEPT OF SIX SIGMA

Process

Variability

Cp

Total Ao!"t

O!tsi#e Liits

Typical

Actio" to beta$e"

2 0.67 .!6 "

(!#!00 pp$)

%ea&y Proce''ontrol# Sorting

rewor# *tc.

3 +.0 ,700 pp$ %ea&y proce''ontrol#

In'pection 4 +.-- 6 pp$ educed

In'pection#

Selected u'e of

ontrol /art'USL LSL

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+

CONCEPT OF SIX SIGMA

ProcessVariability

Cp

Total Ao!"t

O!tsi#e Liits

TypicalActio" to be

ta$e"

5 +.67 + pp$ Spot /ecing#Selected u'e ofontrol /art'

6 ,.00 0.0+pp$ educed for

ontrol#Unifor$ity inproce'' input'

USL Process LSL p ! "esign #idt$ % Process #idt$

&ean p ! USL 'LSL % UL - LL

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,

SIGMA S6A"E OF DEFE6S=1.> s'ift?

SIGMA %EFECT

RATE&PPM'

COST OF

POOR()ALITY

&* Sales'

Copetiti+e

Le+el

6 34 1* #or,d ,ass

> 233 1*-15 #or,d ,ass

4 621* 15-2* .ig$ /0a,it

3 66* 2*-3* nd0str erage

2 3*53 3*-4* nd0str erage

1 67**** 8 4* 9on-ompetitie

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,,

Six Sigma

Im&ementati%n Fie-&'ases

&)%cess1.Esta#is'in

gManagement

6%mmitment

@.Inf%)mati%n

Gat'e)ing

3.)aining

.6%n+$ctingSix Sigma7)%5ects

>./$siness7)%cess t%/e im&)%e+

a)e c'%sen

4.Dee%&ingM%nit%)ingSstems

ontin0o0s mproement

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,.

DMAIC P/OCESS

DeBne &eas0re

na,:e

mproe

ontro,

"&

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,0

DEFINE

"etermine ;enc$ mar!r-#+: : : : :

De1ne M!2"$r! A.2)+7! D!"-*. >!r-#+

De1ne2!o"e3&s3o2e

Ien&if%3s&ome!

s

Es&a#$isfoma&2!o"e3&

Ex2$o!ea&a

Dee$o2e&ai$eesign

Ea$a&e2i$o&

/esea!3VOC

Designso$&ion

S3a$e-2esign

/e1ne2!ei3&e2e!fo!ma

n3e

7en3ma!8

P!ei3&Pe!fo!man3

e

o3men&

Dee$o22i$o&

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,+

/EN6MA!9S

1

1*

1**G

1*G

1G

2 3 4 5 6

(*25ppm)

e

e

s

p

m

i

o

o

u

t

e

Cesta0rant ;i,,sPrescription writing

Paro,, processing

Brder write-0p

Ho0rna, @o0c$ers

#ire transfer

ir Eaggage $and,ing

;est in c,ass

ir f,ig$t

?ata,it Cate

erage

compan

&ateria, ,ot

CeFected

S i g m a ( w i t h 1 . 5 s h i f t )

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.

Table ,- Copa"ies A"# T.e Year T.ey Iplee"te# Si/ Si0a

Copa"y Nae Year Be0a" Si/ Si0a

Motorola (NYSE:MOT) 1986

Alli! Si"#al (Mr"!

$it% &o#'ll i#

1999)

199

*E (NYSE:*E) 199+

&o#'ll (NYSE:&ON) 1998

For! (NYSE:F) ,---

SIX SIGMA EAM IE!A!6C

http://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=mot&d=thttp://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=ge&d=thttp://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=hon&d=thttp://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=F&d=thttp://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=F&d=thttp://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=hon&d=thttp://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=ge&d=thttp://www.isixsigma.com/offsite.asp?A=Fr&Url=http://finance.yahoo.com/q?s=mot&d=t

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SIX SIGMA EAM IE!A!6C

;O D!I8ES SIX SIGMA

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;O D!I8ES SIX SIGMA S&%ns%) is #$siness exec$tie ea+ing t'e

%)gn

6'am&i%ns /i ea+e)s ea+ing #s&%ns%)ing &)%5ects

)es&%nsi#e f%) st)ateg +e&%ment

isi%n

7)%cess %(ne) O(ne) %f t'e &)%cess ,&)%+$ct, %) se)ice

#eing im&)%e+, )es&%nsi#e f%) %ngte)m

s$staina#e gains

Maste) /ac /ets t'e a)e c%ac' /ac

/ets, ex&e)t in a

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.0

T.e (!ality Tea

Maste) /ac /et

/ac /et /ac /et

G)een/et

G)een /et

G)een/et

- '%$g't "ea+e)s'i&- Ex&e)t %n Six Sigma- Ment%) G)een an+ /ac/ets

-/ac#%ne %f Six Sigma O)g- Ment%) G)een /ets

- F$ time )es%$)ce- De&%e+ t% c%m&ex %):'ig' )is< &)%5ects

- 7a)t time %) f$ time)es%$)ce-De&%e+ t% ess c%m&ex&)%5ects in a)eas %f

f$ncti%na ex&e)tise

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.4

Sc%&e %f Six Sigma

Manfa3&!ing

Se!i3eIns&!ies

9os2i&a$s

Ins!an3e

Ca$$ Cen&!e

3M*

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3M*s

M!a M!i Ma a!e 2ain a!eas ;i3 #!ingo;n &e es a!e !e$a&e &o 4M>s ? Men Ma3inesMa&e!ia$ @ Me&os(

0M>s a!e &o #e ien&i1e in a$$ &e 4 M>s &oe$imina&e i&)

M$)aJ in3onsis&en3% ? 9a22ens some&imes &o

some 2eo2$e a& some 2$a3es( In3onsis&en3% exis&s e &o ie!en3e in siBe

s&!eng& a#i$i&% a$e nm#e! an !an8

S&!ess 3an #e !e3e #% nifo!mi&% in i!!eg$a!

a3&ions

M )i s&!ain ? #ening 2sing $if&ing !e2e&i&i e

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M$)is&!ain ? #ening 2sing $if&ing !e2e&i&iea3&ions(

Ex3essie 2%si3a$ exe!&ion 3ases s&!ain

P%si3a$ s&!ain 3an #e !emoe #% sing $o; 3os&a&oma&ion

M$+a J (astef$ actiities , %#st)$cti%n t%sm%%t' K%(

ActiitJ (%) L M$+a

Ex&en+it$)eJ 6%st L ;aste

F%) ee) actiit, t'e)e is c%st ass%ciate+

(it' it, )est is (aste s'%$+ #eeiminate+

6'%$i* as% c)eates (aste.Im&ementati%n %f >-S )e+$ces t'e

(astage.

P/OCESS CAPA7II=

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P/OCESS CAPA7II= :

Defn : &e 2e!fo!man3e of &e 2!o3essoe! a 3e!&ain 2e!io of &ime ;i$e i& is ins&a&is&i3a$$% 3on&!o$$e s&a&e)

se o#"e3&ie$% &o meas!e &e ex&en& &o;i3 &e 2!o3ess 3an H 3anno& mee& &e

!ei!emen&s

P!o3ess ms& #e 3a2a#$e of 2!o3inga$i&% 2!o3&s @ sa&isf% 3s&ome!>s

nees E$se im2!oemen&s so$ #e mae @

3on& &i$$ esi!e a$i&% $ee$s a!e

!ea3e)

P i #$ & i #$

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P!o3ess is 3a2a#$e ;en &e a!ia#$ea$es fa$$ ;i&in &e s2e3i13a&ion $imi&s? 3on&!o$$e a!ia&ions e &o assigna#$e

3ases(

Some&imes &e 2!o3ess is in3a2a#$e as i&goes #e%on &e s2e3i13a&ion $imi&s e

&o $a38 of 3on&!o$ oe! non-assigna#$e3ases)

P!o3ess Ca2a#i$i&% 3an #e ex2!esse

in&e!ms of inex asP!o3ess Ca2a#i$i&% inex C2 ?S-S(H6J

Ca2a#i$i&% ini3es a!e se &o e&e!mine

;O!9 SDC

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;O!9 SDC

Defn a tec'ni$e t'at em#)acesmet'%+ st$+ (%) meas$)ementem&%e+ t% ens$)e t'e #est &%ssi#e$se %f '$man mate)ia )es%$)ces inca))ing %$t t'e s&eciBe+ actiit.

;o!8 s&% ino$es Ka) Me&o s&%

#) Lo!8 meas!emen&

3) E!gonomi3s) in3en&ies

is a 2!o3&ii&% im2!oemen& &oo$ fo!

men ma3ines @ ma&e!ia$s

O#5ecties %f (%) st$+ a!e

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O#5ecties %f (%) st$+ a!e :

,) =o ien&if% &e 2ain a!eas in mg&

.) =o ien&if% &e ee3&ieness of &!aining0) =o es&a#$is ins&!ia$ engg s&s

4) P$anning

5) Fo!m$a&ion of in3en&ie s3emes6) A3iee QCD o#"e3&ies

') Im2!oe &e 2!o3&ii&%

;O!9 SDC

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;O!9 SDC

1 Met'%+ st$+ :

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1. Met'%+ st$+ :

Is s%s&ema&i3 !e3o!ing @ 3!i&i3a$ examina&ionof exis&ing @ 2!o2ose ;a%s of oing ;o!8 so

as &o ee$o2 easie! @ mo!e ee3&ie me&osof oing ;o!8

I& ines&iga&es o; "o#s a!e one @ o; i& 3an#e f!&e! im2!oe)

I& !e3es ;o!8 3on&en& P!e3ees ;o!8 meas!emen&

@. ;%) Meas$)ement :

A22$i3a&ion of &e3nies esigne &o es&a#$is&e &ime fo! a a$i1e ;o!8e! &o 3a!!% o& as2e3i13 "o# a& a e1ne $ee$ of 2e!fo!man3e

I& es&a#$ises &ime s&s on &e #asis of ;o!8

3on&en& e&e!mine #% me&o s&%)

I& 3an #e a22$ie in an% si&a&ion ;e!e ;o!8 is

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I& 3an #e a22$ie in an% si&a&ion ;e!e ;o!8 is2e!fo!me #% man #eings)

Lo!8 s&% is 3a!!ie o& #% &e ;o!8 s&% enginee!;en &e Qa$i&% Con&!o$ De2$o%men& 2a!ame&e!s a!e

2oo!)

Lo!8 s&% 3onsis&s of eig& #asi3 s&e2s :-

,) SEEC= &e "o# &o #e s&ie

.) /ECO/D o; i& is 2e!fo!me !ig& no;

0) EXAMIE &e exis&ing me&o 3!i&i3a$$%

4) DEVEOP a 2!a3&i3a$ e3onomi3 ee3&ie me&o

5) MEAS/E &e ;o!8 ino$e

6) DEFIE &e &e3nies') IS=A &a& me&o as 2!a3&i3e

*) MAI=AI &a& s& 2!a3&i3e #% !eg$a! !o&ine3e38s

OA" IME OF O7E!AIONS %ta (%) c%ntentL

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OA" IME OF O7E!AIONS %ta (%) c%ntentLt%ta ineectie time

=O=A LO/N 7asi3 Lo!8 Ex3ess ;o!8

7ASIC LO/N . of =o&a$ &ime

EXCESS LO/N L o!8 3on&en& ae #% ? efe3&s inesign

ine

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=O=A IEFFEC=IVE =IME IEFFEC=IVE =IME DE =O

?So!&3omings of mg& 3on&!o$ of;o!8e!(

IEFFEC=IVE =IME DE =O S9O/=COMIGS OF MG=-a) Ex3essie 2!o3& a!ie&%

#) a38 of s&ana!iBa&ion

3) Design 3anges

) 7a 2$anning

e) a38 of !a; ma&e!ia$sf) P$an& 7!ea8o;ns

g) P$an& in #a 3oni&ion

) 7a ;o!8ing 3oni&ions

i) A33ien&s

IEFFEC=IVE =IME LI=9I =9E CO=/O OF =9ELO/NE/-

") A#sen3e $a&eness i$eness

8) Ca!e$ess ;o!8mansi2

$) A33ien&s

=e &e3nies se &o !e3o! &e MHS @

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=e &e3nies se &o !e3o! &e MHS @LHM a3&ii&ies a!e -

a) P!o3ess ma22ing

#) S&!ing Diag!am

3) Vieo Soo&ing H 1$ming

) Mo&ion e3onom%

e) E!gonomi3s

ISO SANDA!DS

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ISO SANDA!DS

Stan+a)+s- Esta#is'e+ c)ite)i%n against('ic' act$a &e)f%)mance is c%m&a)e+

ea$ate+

fone on .0!Fe# ,+4' in Genea S;i&Be!$an)

P!omo&es ins&!ia$ @ 3omme!3ia$ s&s ;o!$;ie

Fa3i$i&a&es g$o#a$ 3onsenss ag!eemen&s on in&$ a$i&% s&s)

ISO + is a se!ies of a$i&% managemen& s&ana!s

gie$ines @ &e3ni3a$ !e2o!&s ;i3 a!e !eie;e ee!% 1e

%ea!s)

Qa$i&% mg& s%s&ems so$ 3oe! a$$ fa3e&s $i8e-

Ien&if%ing @ mee&ing 3s&ome!>s nees esign 2$anning

2!3asing manfa3&!ing 2a38aging s&o!age e$ie!% @ se!i3e

DOCME=S SED I QAI= SS=EM:

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DOCME=S SED I QAI= SS=EM:

,) Com2an% Qa$i&% Mana$- fnamen&a$o3men&a$ 2!oiing 3on3ise smma!% of-

a) Qa$i&% mg& 2o$i3%#) Qa$i&% s%s&em

3) Co)o#"e3&ies

) I&s o!gn

.) P!o3e!e Mana$ Kes3!i#esa) s%s&em fn3&ions

#) s&!3&!e @

3) !es2onsi#i$i&ies in ea3 e2&)0) Lo!8 ins&!3&ions s2e3i13a&ions e&ai$e

me&os fo! 2e!fo!ming ;o!8 a3&ii&ies

4) Da&a#ase 3on&aining !efe!en3e o3men&s-

?fo!ms s&s !a;ings !efe!en3e info e&3)(

ISO + s&!esses oe! fo! 2!in3i2$es :

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ISO + s&!esses oe! fo! 2!in3i2$es :-

,) Cs&ome! fo3s

.) eae!si2

0) Ino$emen& of 2eo2$e

4) P!o3ess a22!oa3

5) S%s&ems a22!oa36) Con&ina$ im2!oemen&

') Fa3&-#ase a22!oa3

*) S22$ie! !e$a&ionsi2s

ISO P000 Se)ies %f stan+a)+s :

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ISO P000 Se)ies %f stan+a)+s :

ISO + ?.( fami$% of a$i&% s&s a!ein fa3& 4 se2a!a&e s&s :

1. ISO P000- A"IC MANAGEMENSCSEMS- Fnamen&a$ @ Vo3a#$a!%

@. ISO P001- MS!e$i)ements?a#i$i&% &o

mee& 3s&ome! @ !eg$a&o!% !ei!emen&s&o a3iee 3s&ome! sa&isfa3&ion(

3. ISO P004-MS:Gian3e fo! 2e!fo!man3eim2!oemen&

4. ISO 1P011- Gie$ines fo! ai&ing Qa$i&%@ Eni!onmen&a$ Managemen& s%s&ems

ISO + :

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ISO + : A fami$% of in&e!na&iona$$% a33e2&e a$i&% mg& @ ass!an3e

s%s&ems

=e% a!e ine2enen& of 2!o3&s se!i3es 3on&!ies

A!e gene!i3 @ 3an #e a22$ie in a$$ &%2es of ins&!iesi!!es2e3&ie of siBe @ &%2e

S&s !e$a&e &o a$i&% s%s&ems @ no& &o P!o3& s%s&ems fo!managing a$i&%

Ne% s&s ISO +,+. +0 a!e me!ge in&o a sing$e ISO-+,:. @ is o!ganise in&o 1e se3&ions :-,) Qa$i&% managemen& s%s&em- Gene!a$ @ o3men&a&ion !ei!emen&s

.) Managemen& !es2onsi#i$i&%- Commi&men& Cs&ome! fo3s Qa$i&%2o$i3% P$anning /es2onsi#i$i&% a&o!i&% @ Commni3a&ion Mg& !eie;

0) /eso!3e Managemen& K /eso!3e 2!oision Inf!as&!3&!e Lo!8eni!onmen&

4) P!o3& /ea$iBa&ion- P$anning es @ ee$o2men& P!3asingP!o3&ion @ se!i3e 2!oision Con&!o$ oe! moni&o!ing @ meas!ing

ei3e

5) Meas!emen& Ana$%sis @ im2!oemen&- Con&!o$ of non-3onfo!ming

2!o3& Ana$%sis of !e3o!e a&a Im2!oemen& e&3)

ISO P000 A"IC SANDA!DS

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ISO P000 A"IC SANDA!DS

SMMA!C OF ISOP000 SADA!DS

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SMMA!C OF ISOP000 SADA!DS

SMMA!C OF ISOP000 SANDA!DS Q..

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ME=9ODOOG :

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ME=9ODOOG :

,) Ma8e a22$i3a&ion &o 3e!&if%ing agen3ies ex) 7VQIa

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7ene1&s of ISO :+ Qa$i&% s%s&em :

,) Fa3i$i&a&es a33ess &o a&iona$ @ In&e!na&iona$ m8&s

.) In3!eases 3s&ome!>s 3on1en3e

0) C$a!i&% in &e is&!i#&ion of !es2onsi#i$i&ies

4) In3!ease ino$emen& of em2$o%ees in a$i&% goa$s

an a #e&&e! 3o) image

5) A3&s as a #ase fo! 3on&inos im2!oemen&

IMI=A=IOS :

6) Fo3sses on$% on 3onfo!man3e &o s2e3i13a&ions

') Does no& a!ess es&ions ;e&e! 2!o3& mee&s

m8& !ei!emen&s o! no&)

CE/=IFIG AGECIES :

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CE/=IFIG AGECIES :

7VQI- 7!ea Ve!i&as Qa$i&% In&$

7SI-7!i&is S&ana!s Ins&i&&ion

ASA- As&!a$ian S&ana!sAssn

7IS- 7!ea of Inian S&s

I/QS- Inian /egis&e! Qa$i&% S%s&emsA7- a&$ A33!ei&a&ion

S=QC- S&ana!isa&ion =es&ing @ Qa$i&%

Con&!o$IIQM-Inian Ins&i&&e of Qa$i&% Mg&

APAC

COF/AC

NAIE :-

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NAIE :

Is a mg& s22o!&e em2$o%ee !iena22!oa3

Em2$o%ees ma8e a $a!ge no) ofee!$as&ing eo!&s #% is3oe!ing sma$$2!o#$ems @ e$imina&ing &em

2e!manen&$% 9e$2 &e o!gn in se&&ing @ !ea3ing ige!

s&ana!s of 2e!fo!man3e

NaiBen 3an #e of &!ee &%2es :,) Managemen& NaiBen

.) G!o2 8aiBen

0) Iniia$ 8aiBen

&es %f 9AIREN

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&

&es %f 9AIREN QQ

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&

IMPEME=A=IO OF NAIE :

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IMPEME=A=IO OF NAIE :

,) De1ning &e 2!o#$em

.) ne!s&aning H assessing &e 3!!en& s&a&s

0) Fining &e !oo& 3ase

4) P$anning 3on&e!meas!es

5) Im2$emen&ing &em

6) Ve!if%ing !es$&s

') S&ana!ising @ es&a#$ising 3on&!o$

ME=9ODS OF PE/FO/MIG NAIE-

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ME=9ODS OF PE/FO/MIG NAIE,) 5 L>s an ,9

.) 5 L%>s

0) CA/ES- Com#ine A /e-a!!ange E$imina&e Sim2$if%4) So!& a$e aing @ on-a$e aing a3&ii&ies

5) PDCA me&o

6) 5S a22!oa3

') Ma e$imina&ion*) RI= Las&e 3on&!o$ &e3nies

+) Lo!8 S&ana!s

,)SPC=

,,)PDCAH SDCA

,.)Sgges&ion s%s&ems

RI=:

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RI=:

i&>s a ;as&e !e3&ion &e3nieIn&!o3es K &ime$iness a$i&% 2!o3&ii&% exi#i$i&%;o!8 sim2$i13a&ion ;as&e !e3&ion in&o &emanfa3&!ing 3%3$e

ma&e!ia$ 2asses &!og ie!en& s&ages in &e 2i2e$ine)

Las&e- a$$ non-a$e aing a3&ii&ies

RI= &!ies &o ex2ose 2!o#$ems in ;as&e-im2!o2e! me&os

Lai&ingH e$a%s

Ma3ineH s%s&em #!ea8o;ns

/e"e3&ionsH !e;o!8o; eman fo! 2!o3& in m8&s

Poo! s2e!ision

Do;n&ime

Ins2e3&ion

Oe! !o3&ion

RI= A=MOSP9E/E : A==I=DE MANES =9E

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RI= A=MOSP9E/E : A==I=DE MANES =9EDIFFE/ECE

,) Neen &o a#o& s8i$$ ee$o2men&

.) Meas!e &e a$i&% @ an&i&% of2!o3&ion

0) 7e&&e! iea a#o& &ei! "o# s22$ie!s @

3s&ome!>s nees 2!o3& 2!o3ess4) Assis& 3o-;o!8e!s

5) Sgges&ions fo! im2!oemen& @ i&sim2$emen&a&ion

6) So$e 2!o#$ems a& &ei! $ee$

') 2!ei3& &e f&!e 2!o#$ems

*) Aim- Be!o efe3&s

+) Neen &o 3o-o2e!a&e @ 3ommni3a&e &e

VEDO/ IVOVEME= :

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O O Sing$e so!3e

F$$ 3on1en3e ms& fee$ $i8e ex&n of same 3o

F!ee o; of 3ommni3a&ion

ong&e!m !e$a&ions @ &!ans2a!en3% in 2!i3e1xing

P!o2e! se$e3&ion of eno!s /e3eiing ins2e3&ion so$ #e aoie

Ma&e!ia$ ms& #e !e3eie as @ ;en !e ? noin(

Se$e3& e3o &!ans2o!&a&ion s%s&em @ goo s& @!esa#$e 2a38ing &o aoi amages

=EC9IQES SED I RI= :

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Q R

,) NA7A-

9ig$% es &o managema&e!ia$ o; on assem#$% $ine

Nan- 3a! 7an-signa$

S22$ie!H; so$ e$ie! 3om2onen&s on$%;en neee ?no s&o!age in 2!o3&iona!ea(

Lo!8s&a&ions 2!o3e !e 3om2onen&s on!e3ei2& of &e 3a!

9e Actiities Of SMED Stage1 An+ Stage @

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9e Actiities Of SMED Stage3 An+ Stage 4

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Sei!i- so!&ing &e ;an&e f!om &en;an&e

Sei&on K s&o!ing ? a 2$a3e fo! ee!%&ingan ee!%&ing in i&s 2$a3e (

Seiso K Sine ? 3$ean @ &i%(

Sei8e&s- S&ana!iBe &e 5-S a22!oa3

Si&s8e- s%s&ema&iBa&ion fo!im2$emen&a&ion ;i& 3ommi&men&