NGI Brochure

8/10/2019 NGI Brochure

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New Generation Inspection Pte Ltd Main Office: 21 Toh Guan Road East, #08-37 Toh Guan Centre, Singapore 608609Contact: (+65) 9844 2496

Quality you can trust


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www.nginspection.net

About Us

New Generation Inspection Pte Ltd is a global solutions provider of engineered inspection, NDT andcorrosion management. We focus on Conventional & Advance NDT Inspection specializing in the Oil& Gas industry. Our main core business focuses on the Long Range Ultrasonic Testing (LRUT) forpipelines inspection and Magnetic Flux Leakage (MFL) for Tank Bottom Plate Inspection.

We place emphasis on assisting operators in managing their plants more efficiently & effectivelythrough both online and offline based inspections, as well as other ad hoc consultancy services. Thebalance of field experience and analytical capability of our staff ensures that solutions are bothinnovative and cost-effective.

Mission:

To exceed our clients expectations in delivery of through continuous improvement and customerinteraction.

Vision:

Our vision is nothing less than realizing the full potential of developing a new era of growth andproductivity to bring cost effective and expert consultancy to our clients.

We focus on Conventional & Advance NDT Inspection specializing in the Oil & Gas industry.Our core business focuses on the Long Range Ultrasonic Testing for pipelines inspection.

We place emphasis on assisting operators in managing their plants more efficiently & effectivelythrough both online and offline based inspections, as well as other ad hoc consultancy services. Thebalance of field experience and analytical capability of our staff ensures that solutions are bothinnovative and cost-effective.
http://www.nginspection.net/http://www.nginspection.net/http://www.nginspection.net/


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LIST OF INSPECTION SERVICES

CONVENTIONAL NDT:1) RADIOGRAPHY TESTING

2) MAGNETIC PARTICLE TESTING3) DYE PENETRANT TESTING4) ULTRASONIC THICKNESS GAUGE

ADVANCE NDT:1) LONG RANGE ULTRASONIC TESTING MK4 (Latest Model ) *2 units 2) MAGNETIC FLUX LEAKAGE 3Di ( Latest Model )3) TIME OF FLIGHT DIFFRACTION - TOFD4) A, B & C-SCAN CORROSION MAPPING5) VIDEOSCOPE INSPECTION6) PHASE ARRAY ULTRASONIC TESTING - PAUT7) RAPID MOTION SCANNER RMS2

8) SCORPION CRAWLER9) LIXI PROFILER

MANPOWER SUPPLY:1) API INSPECTOR - 510,570,580 & 6532) WELDING INSPECTOR3) QA/QC INSPECTOR4) PAINTING & COATING INSECTOR5) CIVIL/STRUCTURE INSPECTOR


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Long Range Ultrasonic Testing - LRUT

An Advancing technology for detecting and analyzing corrosion where access is difficult

BENEFITS

1) Low cost screening with 100% coverage 2) Focusing capability to evaluate corrosion distribution around pipes circumference 3) Typical test range of 60 meters from a single location, ideal conditions can achieve 350 meters4) Testing of pipes from 2 to 48 in diameter5) Proven capability on pipe in service up to 1250C6) Reliable detection of 3% metal loss flaws7) Ideal where conventional testing is deemed almost impossible or very costly eg- clamped,

insulated, elevated, sleeved or buried


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1) Low frequency ultrasound is transmitted and received from a single location 2) The guided waves used travel long distances, even in buried, submerged or insulated pipe3) Response from flaws is a function of their depth and circumferential extent4) Focusing allows ultrasound energy to be concentrated into a small region of pipe for detailed

localized inspection

5) Operate both longitudinal and torsion guided waves6) Can be applied for thin coating (Eg 2.15.2,3.1,bituminious painting etc)7) Teletest uses multi -mode technology to char acterize and quantify any flaws detected8) A laptop PC runs dedicated Teletest data acquisition and analysis. The flaw detector

communicates with the PC via high speed data link9) The test equipment is built in modules to fit ASME pipe sizes


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MAGNETIC FLUX LEAKAGE MFL 3Di

Bottom Plate Tank InspectionThe Floormap3Di has the highest density of MFL sensors, coupled with advanced signal processingto deliver greater accuracy and probability of detection at maximum efficiency.

Surface Profile with STARS Technology

The innovative STARS technology (patent pending) adds an additional set of sensors to detectvariation in magnetic field strength caused by top side defects, and combines this with traditionalMFL indications to identify top or bottom location. The Floormap3Di has a total of 256 sensors,enhancing lateral resolution to detect smaller defects, and reduce sensitivity to defect orientation.The top surface discrimination works effectively through up to 6 mm (1/4) coating, enablingeffective tank inspection without coating removal.

Digital CalibrationIn addition to improved defect sizing, the new fully digital calibration system removes the need toadjust scanner height for different plate thickness, providing instant switching between floor platesof different thickness. Traditionally the MFL scanner would have to be removed from the tank andre-calibrated to inspect different thickness plates, consuming time and placing extra demand ontechnicians. The digital calibration is recorded within each plate data file, providing trace abilityback to inspection settings.


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High Productivity & Accuracy

The Floormap3Di has a wider sensor head than previous models capable of scanning up to 1440 m2per day, and unlike manual stop on defect systems, this is irrespective of the number ofindications found. The software guided mapping process encourages the most efficient platecoverage, and helps ensure the maximum area is scanned reducing the chance of missed corrosion.The high resolution MFL sensor head coupled with advanced signal processing, significantlyimproves corrosion detect ability and sizing over previous generation systems. Typically on a 6 mm(1/4) plate, defects as small as 20% (as specified by API 653) have a 100% probabi lity ofdetection, with sizing accuracy better than +/- 5%. The system will also detect pipe type defects andthrough holes down to 3 mm (1/8), with the unique raw MFL and STARS data views aiding incharacterization of defect types.

Data Acquisition Softwar e

The on-board computer uses touch screen technology and proven user interface for ease of usewithin the hostile storage tank environment. The system captures all the MFL signals, analyses, and

displays the location and severity of the corrosion in real time. The operator can select to view top,bottom or full defect maps, providing instant feedback on tank condition. Plates are defined byshape and size, and the most efficient scan path displayed for the operator to follow. Obstacles suchas heater pipe, roof supports and old patch plates are catered for, and displayed as un-scannedareas.


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RAPID MOTION SCANNER RMS2

The RMS2 is high speed, high accuracy remote access ultrasonic corrosion mapping systemdesigned to evaluate the condition of ferrous structures such as storage tanks, pipelines, pressurevessels and other critical equipment, supporting effective and safe operation.

The RMS2 can give 100% coverage in a band up to 1000 mm wide, significantly increasingProbability of Detection (POD) of corrosion, enabling engineers to determine the optimum repairstrategy and improve risk life assessment (RLA) & risk based inspection (RBI) maintenanceprograms. The RMS2 is extremely flexible with a range of scanning heads to suit differentinspection requirements.

Key Features

1) Very high speed for fast coverage of 2.63 m/hr (730 mm/s) with real time image display 2) High probability of detection with up to 0.5 mm scan grid 3) Wide range of application up to 170*C 4) Inspection material thickness up to 150mm

5) 3D Data view from internal;/external profile 6) Can be used on any ferocious item found 6 to the flat plate 7) Longitudinal scanning head for increased productivity on crude oil transfer lines, slug

catches and the like 8) Up to 50 meter long X 1m scan feasible in one location 9) Aid to reduce maintenance costs by minimizing use of scaffolding 10) No paint removal required


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SCORPION CRAWLER

The Scorpion B-scan system continuously records thickness measurements as it moves over theinspection surface. The recorded thickness information is presented in the software as an A-Scantrade, a digital thickness measurement and a B-Scan profile. Unlike many crawlers, the scorpion canbe bought as a complete system, integrating ultrasonic pulser/receiver, data logging and motioncontrol for easy set up and seamless operation,. Scorpion offers considerable cost saving overmanual inspection with rope access or scaffolding, significantly improving Probability of Detection.

Key Features

1) Complete UT Crawler system 2) High resolution B-scan Image 3) Full recovering of waveform up to30 meters distance 4) Simple profile, or full amplitude display 5) Battery powered for easy use 6) Permanently stored data for recall to assist with RLA 7 RBI trend 7) File proven reliability 8)

No couplet or paint removal required 9) Lower safety incident risk

10) Aid to reduce maintenance costs by minimizing use of scaffolding

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