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TRK LOYDU GZETM ALTINDA NA EDLECEK

GEMLERDE KULLANILACAK MALZEME, MAKNA VETEHZATIN RETM KONTROLLER, TESTLER VE

SERTFKALANDIRILMASI

PRODUCTION CONTROLS, TESTS AND

CERTIFICATIONS OF MATERIAL, MACHINERY AND

EQUIPMENT TO BE USED IN SHIPS TO BE BUILT

UNDER THE SUPERVISION OF TRK LOYDU

2005


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NDEKLERSayfa

Giri .............................................................................................................................................................1

Tablo 1- Tekne Yap Malzemeleri................................................................................................................4

Tablo 2- Tekne Tehizat .............................................................................................................................4

Tablo 3- Dmen Makinalar, Yan ticiler, Demir Irgatlar, Hidrolik Sistemler................................................6

Tablo 4- ten Yanmal Makinalar ................................................................................................................8

Tablo 5- Buhar Trbinleri .............................................................................................................................12

Tablo 6- Pompalar, Hava Kompresrleri......................................................................................................14Tablo 7- Egzost Gaz Trboarjerleri...........................................................................................................14

Tablo 8- Pervane, aft Sistemi ....................................................................................................................16

Tablo 9- Dili Donanmlar, Kaplinler ...........................................................................................................16

Tablo 10- Buhar Kazanlar ...........................................................................................................................18

Tablo 11- Is Iletim Tesisleri .........................................................................................................................20

Tablo 12- Basnl Kaplar ve Elemanlar.......................................................................................................20

Tablo 13- Elektrik Sistemi Elemanlar ..........................................................................................................22

Tablo 14- Soutma Donanmlar ..................................................................................................................24

Tablo 15- Boru Devre Elemanlar, Sintine Seperatrleri..............................................................................24

Tablo 16- Yangndan Korunma Donanm ...................................................................................................26


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CONTENTSPage

Introduction .................................................................................................................................................1

Table 1- Hull Construction Materials........................................................................................................5

Table 2- Hull Outfitting..............................................................................................................................5

Table 3- Steering Gears, Lateral Thrusters, Anchor Windlasses, Hydraulic Systems.............................7

Table 4- Internal Combustion Engines.....................................................................................................9

Table 5- Steam Turbines..........................................................................................................................13

Table 6- Pumps, Air Compressors...........................................................................................................15

Table 7- Exhaust Gas Turbochargers ......................................................................................................15

Table 8- Propeller, Shafting .....................................................................................................................17

Table 9- Reduction And Reverse Gears, Couplings................................................................................17

Table10- Steam Boilers.............................................................................................................................19

Table11- Thermal Oil System ....................................................................................................................21

Table12- Pressure Vessels and Apparatus ...............................................................................................21

Table13- Electric System Components......................................................................................................23

Table14- Refrigerating nstallations...........................................................................................................25

Table15- Piping Components, Bilge Separators........................................................................................25

Table16- Fire Protection Equipment ..........................................................................................................27


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Trk Loydu 3

h- Yzey atlak testleri (manyetik parack testi,

sv girinim testi).

i- Hidrostatik basn testleri.

k- Szdrmazlk testleri.

l- Deneme mahallindeki tecrbeler (gerekirse

ve uygulama olana varsa, tecrbe sonras

sklen elemanlarn kontroln de kapsar).

m- Fonksiyon testleri.

n- Anma yk iin yk testi / yk

karakteristiklerinin kaydedilmesi.

o- Endklenen ar gerilim testi ve ar hz

testi.

p- Yksek gerilim testi.

q- Izolasyon direnci lm.

r- Kurallara gre balans ayar.

s- Statik balans ayar.

t- Iletkenlik direncinin llmesi.

u- Koparma anma yk testi.

v- Isnma / scaklk art testi.

w- Ksa devre testi.

x- Governr testi.

y- Gvenlik tehizat / koruma tehizat.

z- Ar yk testi.

- TL Kurallar tarafndan zellikle istenilen,

dier belirlenmi testler.

reticiler, teslim ncesi rnlerin gzle

muaynesini ve l kontrollerini yapmakla

ykmldr.

Kurallarn gerektirdii durumlarda baz rnlerin

TL Srveyr tarafndan da gzle muayenesi

yaplr.

h- Surface crack tests (magnetic particle test,

dye-penetration test).

i- Pressure tests.

k- Tightness test.

l- Test bed trial (including inspection of

dismounted components upon trials, as

stipulated and applicable from case to case).

m- Functional tests.

n- Load test to nominal load / recording of load

characteristics

o- Induced over-voltage test and over-speed

test.

p- High voltage test

q- Insulation resistance measurement

r- Balancing

s- Static balancing.

t- Conductivity resistance measurement.

u- Breaking nominal load test.

v- Heat run / temperature rise test.

w- Short-circuit test.

x- Governor test.

y- Safety devices / protection devices.

z- Over-load test.

- Other particular tests required by TL Rules.

The manufacturer is responsible for the visual

inspection and dimensional check of the products

before delivery.

When required by the Rules the visual inspection

is to be performed also by TL surveyor for certain

products.


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Trk Loydu 5

TABLE 1. HULL CONSTRUCTION MATERIALS

NO PRODUCTSPRODUCTION

CONTROLS AND TESTS

1 Steel plates, profiles, tubes e

2 Aluminium alloy plates, profiles and tubes e

3Cast and forged steel stem or stern frame, rudder horn, hawsepipes,propeller shaft brackets

a-d-e-g-h

TABLE 2. HULL OUTFITTING


CONTROLS AND TESTS

1 Anchors (having a total weight of more than 75 kg) a-c-e-n (1) (2)

2 Anchor chain cables a-b-c-e-n-u (3)

3 Chain cable accessories a-c-e-n-u (3)

4 Rudder parts (rudder stock, rudder bearings, pintles, nuts, etc.) a-c-e

(1) If deemed necessary by the surveyor, drop and/or hammering test are to be performed.(2) For anchors having total weight > 15.000 kg, alternative tests may be performed.(3) For the number of test pieces, see Rules for Materials Section 10.


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6 Trk Loydu

TABLO 3. DMEN MAKNALARI, YAN TCLER, DEMR IRGATLARI, HDROLK

SSTEMLER

NO RN

RETIM KONTROLLER

VE TESTLER

1 Dmen makinas iin elektrik motorlar TABLO 13' e baknz.

2 Dmen makinas hidrolik pompalar TABLO 6' ya baknz.

3 Dmen makinas (komple) a-b-c-d (1)-f(2)-I (3)-k-m

4 Yan iticiler iin pervane TABLO 8' e baknz.

5 Yan iticiler iin elektrik motorlar TABLO 13' e baknz.

6 Yan itici (komple) a-c-d (1)-f(2)-i (3)-k-m

7 Demirrgatlar iin elektrik motorlar TABLO 13' e baknz.

8 Demirrgat(komple) a-b-c-d-e (2)-n

9 Hidrolik pompalar ve motorlar TABLO 6' ya baknz.

10 Hidrolik system a-c-f(4)-I-k

(1) Kaynakl basn altndaki gvdelere ilikin olarak, Ksm 6, TLKaynak Kurallar gerekleri yerine getirilmelidir.(2) Basn altndaki hidrolik borularn da iermek zere, g aktarmnda grev alan nemli sistem elemanlarnn ve

basn altndaki hidrolik dmen makinalarnn malzemeleri, TLMalzeme Kurallar'na gre test edilmelidir.(3) Basnca maruz elemanlar, TL Malzeme Kurallar'na gre test edilmelidir.(4) Aada belirtilen elemanlar, TL Malzeme Kurallarna gre test edilmelidir :

- basnl borular

- p x Di > 20 000 olan silindirler,p ; msaade edilen alma basnc [bar]

D i ; silindirlerin i ap [mm].

- Hidrolik biriktiriciler (akmlatrler), klas I ve II (Ksm 4, TL Makina Kurallar, Blm 8,B.' ye baknz).


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8 Trk Loydu

TABLO 4. TEN YANMALI MAKNALAR

NO RNRETM KONTROLLER

VE TESTLER

1 Krankaft a-b-c-e-g (3)-h

2 Ana g aktarm ucundaki, bnyesel olmayan krankaft kaplini a-b-c-e (2)-g (3)-h

3 elik veya elik dkm piston kafalar a-b-c-e (2)-g (3)-h-i

4 Piston rodlar a-b-c-e (2)-g (3)-h (2)

5 Konnektin rodlar a-b-c-e-g (2) (3)-h (2)

6 Krosetler a-b-c-e (2)-g (3)-h

7 Silindir ceketi, soutma mahalli c-i

8 elik veya elik dkm silindir laynerleri a-b-d-e (1)-h (3)-i

9 elik veya elik dkm silindir kaverleri a-c-e (1)-g (3)-h (2)

10 Kaynakl bedpleyt salar ve dvme elik paralar a-e

11 Kaynakl bedpleyt elik dkm paralar a-e-g (3)-h

12 Kaynakl bedpleyte kaynakla birletirilen balantlar d-g (3)-h

13 Kaynakl freymler, gvde modlleri ve krankkeysler a-d-e-f-h (2)

14 elik veya elik dkm kemaft tahrik dilileri, zincir dilileri c-e (2)-h (2)

15 lk hareket valfleri c-i

16 lk hareket ve kontrol havas sistemi c-f-i

17 Egzost gaz manifoldu (soutma taraf) c-i

18 ten yanmal makina (komple) a-c-f-l

19 Seri halde retilen makinalar zel protokola gre

20 Krankaft kaplin civatalar b-c-e (2)


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Trk Loydu 9

TABLE 4. INTERNAL COMBUSTION ENGINES


CONTROLS AND TESTS

1 Crankshaft a-b-c-e-g (3)-h

2Crankshaft coupling flange (non-integral) for main power

transmissiona-b-c-e (2)-g (3)-h

3 Piston crowns of steel or cast steel a-b-c-e (2)-g (3)-h-i

4 Piston rods a-b-c-e (2)-g (3)-h (2)

5 Connecting rods a-b-c-e-g (2) (3)-h (2)

6 Crossheads a-b-c-e (2)-g (3)-h

7 Cylinder jacket, cooling space c-i

8 Cylinder liners of steel or cast steel a-b-d-e (1)-h (3)-i

9 Cylinder covers of steel or cast steel a-c-e (1)-g (3)-h (2)

10 Welded bed plates and forged steel parts a-e

11 Welded bed plates cast steel parts a-e-g (3)-h

12 Welded bed plates welded connections d-g (3)-h

13 Welded frames entablatures and crank cases a-d-e-f-h (2)

14 Camshaft drive gear wheels or chain wheels of steel or cast steel c-e (2)-h (2)

15 Exhaust valves c-i

16 Starting and control air system c-f-i

17 Exhaust gas line (cooling space) c-i

18 Internal combustion engine (complete) a-c-f-l

19 Mass produced engines Acc. to separate protocol

20 Crankshaft coupling bolts b-c-e (2)


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10 Trk Loydu

TABLO 4. TEN YANMALI MAKNALAR -devam-


VE TESTLER

21 Balant rodlar, enine rodlar b-c-e-h (2)

22 Ana yatak civatalar b-c-e (1)-h (2)

23 Konnektin rod yatak civatalar b-c-e (1)-h (2)

24 Kroset yatak civatalar b-c-e (1)-h (2)

25 Silindir kaveri civatalar b-c-e (1)-h (2)

26 Basnl yakt pskrtme pompas c-i

27 Basnl yakt pskrtme valfleri c-i

28 Distribtrler c-f-l

29 Yksek basnl yakt borular c-f-i

30 Egzost valfna hareket verici aktatr c-i

31 Egzost valfna hareket verici yksek basnl hidrolik borular c-i

32 Egzost gaz trboarjerleri TABLO 7' ye baknz.

33 Akuple pompalar TABLO 6' ya baknz.

34 Is deitiriciler TABLO 12' ye baknz.

(1) 300 mm.'den daha byk apl silindirler iin(2) 400 mm.'den daha byk apl silindirler iin(3) Fabrika tarafndan test edilecek


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Trk Loydu 11

TABLE 4. INTERNAL COMBUSTION ENGINES -cont.-


CONTROLS AND TESTS

21 Tie rods b-c-e-h (2)

22 Main bearing bolts b-c-e (1)-h (2)

23 Connecting rod bearing bolts b-c-e (1)-h (2)

24 Crosshead bearing bolts b-c-e (1)-h (2)

25 Cylinder cover bolts b-c-e (1)-h (2)

26 Fuel injection system c-i

27 Injection valves c-i

28 Distributors c-f-I

29 High pressure fuel valves c-f-i

30 Actuating device for exhaust valve c-i

31 High pressure hydraulic pipes for exhaust valve actuating device c-i

32 Exhaust gas turbocharger See TABLE 7

33 Attached pumps See TABLE 6

34 Heat exchangers See TABLE 12

(1)

Required for cylinder diameter >300 mm.(2) Required for cylinder diameter >400 mm.(3) Testing by factory


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12 Trk Loydu

TABLO 5. BUHAR TRBNLERI


VE TESTLER

1 Gvdeler a-c-e-i

2 Ynlendirme kanat emberi c-e

3 Ynlendirme kanatlar c-e

4 Nozul sand c-e

5 Valf milleri a-e

6 Valf konikleri a-e

7 abuk kapama, manevra ve ksma valfleri a-b-c-i

8 Nozul emberleri c-e

9 Trbin gvdesindeki balant flenlerinin civatalar b-e

10 aft labirent salmastras E

11 Dili emberleri e (1)

12 aftlar b-c-e (1)-g (2)

13 Rotor kanatlar a-c-e

14 Rotor(komple) a-b-c-e-r

15 Temel ereveleri a-c-e

16 Yatak sehpas c-e

17 Buhar trbini (komple) a-m

18 Dili kaplinler e

19 Kondenser(komple) a-c-e (3)-i (4)

(1) Buhar giri scakl 250C'a kadar olan kk yardmc trbinlerde, malzeme testi, ember veaft malzemesiile snrlandrlabilir.

(2) 250 mm.'den byk aptakiler iin.(3) Sadece borular ve aynalar iin.

(4) Hidrostatik basn testi buhar ve su tarafna ayr ayr uygulanr.


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Trk Loydu 13

TABLE 5. STEAM TURBINES


CONTROLS AND TESTS

1 Casings a-c-e-i

2 Guide vane discs c-e

3 Guide vanes c-e

4 Nozzle chest c-e

5 Valve spindles a-e

6 Valve cones a-e

7 Quick-closing, maneuvering and throttle valves a-b-c-i

8 Nozzle discs c-e

9 Turbine casing bolts b-e

10 Shaft seals e

11 Gear discs e (1)

12 Shafts b-c-e (1)-g (2)

13 Rotor blades a-c-e

14 Rotor(complete) a-b-c-e-r

15 Base frames a-c-e

16 Bearing pedestals c-e

17 Steam turbine (complete) a-m

18 Gear couplings e

19 Condenser(complete) a-c-e (3)-i (4)

(1) In the case of small auxiliary turbines steam inlet temperature of up to 250 C, the extent of the tests may belimited to the discs and shaft materials.

(2) Required for diameter > 250 mm.(3) Only for tubes and tube plates.(4) Hydrostatic pressure test to be carried out separately for steam and water side.


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14 Trk Loydu

TABLO 6. POMPALAR, HAVA KOMPRESRLER


VE TESTLER

1 Pompalar ;- sintine

- balast

- deniz suyu soutma

- tatl su soutma

- yangn

- emercensi yangn

- youum suyu

- kazan besi suyu

- kazan suyu devridaim

- yalama ya

- yakt sevk

- yakt aktarma

- yakt pskrtme valfleri soutma

- s iletim tesislerinin devridaim

- salamura

- soutucu akkan devridaim

- kargo

c-f(1)-i-l

2Tahrik gc > 50 kW olan demirrgatlarnn, dmen pervane

sistemlerinin ve dmen makinalarnn hidrolik pompalar ve motorlarc-f(1)-i-l-m-n-y

3Tahrik gc > 100 kW olan yan iticilerin hidrolik pompalar vemotorlar

c-f(1)-i-l

4 Hava kompresrleri a-c-f(2)-i-l

(1) Aadaki maddelerde belirtilenler, TL Kurallarna gre malzeme testlerine tabidir :-zin verilen maksimum alma basnc Pe,ms10 bar olan kazan suyu devridaim pompalarnn gvdeleri,-zin verilen alma scakl tms- 10 C olan svlarn aktarlmasnda kullanlan pompalarn gvdeleri,- Tehlikeli kimyasal maddelerin aktarlmasnda kullanlan pompalarn gvdeleri.Dier tm pompalarn gvde malzemelerinin ve bunlarn zelliklerinin ispat,retici sertifikas ile salanabilir.

(2) Hesaplanm krankpin ap 50 mm.' den byk olan krankaftlar, TL tarafndan malzeme testine tabitutulacaktr. Krankpin ap 50 mm.' den kk ise,retici sertifikas yeterlidir.

TABLO 7. EGZOST GAZI TRBOARJERLER


VE TESTLER

1 Gvde (soutma suyu mahalleri) i

2 Rotorlar e-r

3 Egzost gaz trboarjeri (komple) a-c-l


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Trk Loydu 15

TABLE 6. PUMPS, AIR COMPRESSORS


CONTROLS AND TESTS

1 Pumps ;- bilge

- ballast

- seawater cooling

- fresh water cooling

- fire

- emergency fire

- condensate water

- boiler feed water

- boiler water circulating

- luboil

- fuel delivery

- fuel transfer

- fuel injection valve cooling

- thermo oil system circulation

- brine

- refrigerant circulation

- cargo

c-f(1)-i-l

2Hydraulic pumps and motors of anchor windlasses, rudder propeller

systems and steering gears with driving power >50kWc-f(1)-i-l-m-n-y

3Hydraulic pumps and motors of lateral thrusters with driving power> 100 kW

c-f(1)-i-l

4 Air compressors a-c-f(2)-i-l

(1) The following items are subject to materials testing in accordance with TL Rules:- Casings of boiler water circulation pumps having a permissible service overpressure of Pcms10 bar- Casing ofpumps for delivery of liquids having a service temperature tms - 10 C- Casing of pumps for delivery of dangerous goods.For all other pumps for the casing materials and their characteristics may be furnished by makers certificate.

(2) Crankshafts with calculated pin diameters > 50 mm. are subject to materials testing by TL. For crankshaftswith pin diameters < 50 mm., makers certificate will suffice.

TABLE 7. EXHAUST GAS TURBOCHARGERS


CONTROLS AND TESTS

1 Casing (cooling water side) i

2 Rotors e-r

3 Exhaust gas turbocharger(complete) a-c-l


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16 Trk Loydu

TABLO 8. PERVANE, AFT SSTEM


VE TESTLER

1 Sabit pervaneler a-b-c-e-h (1)-s

2 Deiken pili pervane kanatlar a-b-c-e-h (1)-s

3 Deiken pili pervane gbei a-b-c-e-h (1)-

4 Deiken pili pervane kanad balama ve pervane flenci civatalar a-b-c-e-f

5 Pi kumanda mekanizmas elemanlar a-b-c-e-f

6 Deiken pili pervane (komple) a-b-c-e-h (1)-i-k-m-s

7 Pervane aft a-b-c-e-h-g (3)

8 aft laynerleri a-b-c-e-k

9 Ara aftlar a-b-c-e-g (3)

10 aft kaplinleri a-b-c-e

11 aft yataklar a (4)-c-f

12 Pervane somunu a-b-c-e

13 Kaplin civatalar a-b-e

14 Uzatma paras a-f

15 Sterntp a-b-i (2)16 Sterntp szdrmazlk eleman a-c-f-k

17 Srast aftlar a-b-c-e-h-g (3)

(1) stenirse,(2) Dkm sterntpler iin istenir,(3) ap 250 mm.' den bykaftlar iin istenir,(4) Plan onay isteniyorsa.

TABLO 9. DL DONANIMLARI, KAPLNLER


VE TESTLER

1 Dili donanmlar a-b-c-f-l

2 Kaplinler a-b-c-f

3 Kavramal kaplinler a-b-c-f-m (1)

NOT : Ana sevk sisteminde yer alan veya ana yardmc makina olarak tanmlanabilen dili donanmlarnn vekaplinlerin, dndrme momentinin iletimine katlan tm elemanlar, TL' nun Malzeme Kurallarna gre test

edilecektir.(1) Fonksiyon testleri,mmknse retim mahallinde,deilse, iletmeye alnma aamasnda yaplacaktr.


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18 Trk Loydu

TABLO 10. BUHAR KAZANLARI


VE TESTLER

1 Basn altndaki elemanlar iin salar e (1)

2 Basn altndaki elemanlar iin borular e (1)

3 Basn altndaki elemanlar iin elik ubuklar e (1)

4 Basn altndaki elemanlar iin dvme malzeme e (1)

5 Basn altndaki elemanlar iin bombeler e (1)

6 Basn altndaki elemanlar iin kapaklar e (1)

7 Basn altndaki elemanlar iin flenler e (1)

8 Basn altndaki elemanlar iin nozullar e (1)

9 Basn altndaki elemanlar iin dkm malzeme e (1)

10 Dramlar a-b-c-d-f-g-h-i

11 Hederler a-b-c-d-f-g-h-i

12 Valfler ve fitingler c-f-i-k-m

13 Buhar kazan(komple) a-b-c-d-f-g-h-i

14 Egzost gazl besi suyu stclar a-b-c-d-f-g-h-I

NOT :Buhar kazan ;- Atmosfer basncnn stndeki bir basn deerinde su buhar retimini (buhar reticisi),- Atmosfer basncna karlk gelen kaynama scaklnn stndeki bir scaklk deerine kadar

(> 120 C) suyun stlmasn (kzgn su reticisi), salayan tm kaplar ve boru donanmlarn kapsar.(1) Genel olarak,basn altndaki tm elemanlarn TL tarafndan malzeme testine tabi tutulmalar istenirse de ;

- Payanda civatalar,ap 100 mm.' den kk payandalar,takviye levhalar,el delii ile menholkapaklar,anma ap 150 mm.' ye kadar olan dvme flenler ve nozullar gibi alamsz elikten retilmi kkkazan elemanlar,- Dtan basnca maruz duman borular,iin malzeme testinden vazgeilebilir.Bu durumda EN 10024, 3.1.B retici sertifikas kabul edilir.


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Trk Loydu 19

TABLE 10. STEAM BOILERS


CONTROLS AND TESTS

1 Plates for components under pressure e (1)

2 Pipes for components under pressure e (1)

3 Steel bars for components under pressure e (1)

4 Forgings for components under pressure e (1)

5 Dished ends for components under pressure e (1)

6 Covers for components under pressure e (1)

7 Flanges for components under pressure e (1)

8 Nozzles for components under pressure e (1)

9 Castings for components under pressure e (1)

10 Drums a-b-c-d-f-g-h-i

11 Headers a-b-c-d-f-g-h-i

12 Valves and fittings c-f-i-k-m

13 Steam boiler(complete) a-b-c-d-f-g-h-i

14 Exhaust gas feed water pre-heaters a-b-c-d-f-g-h-I

NOTE : Steam boilers cover all closed vessels and pipe arrangements serving the purpose of ;- Generating water vapor having a pressure exceeding the atmospheric pressure (steam generator),

- Heating water to a boiling temperature above that corresponding to the atmospheric pressure (> 120 C)

(hot water generators).

(1) Generally, for all components exposed to pressure testing of materials by TL is required; it may be dispensedwith for:

- Small boiler components made from unalloyed steels, such as studs, the rods < 100 mm. diam. reinforcing

discs , hand and manhole closures, forged flanges and socket pipes.- Fire tubes exposed to external overpressure.

In this cases materials mentioned above are to be proved by works acceptance certificates acc. to EN 10024,3.1.B.


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20 Trk Loydu

TABLO 11. ISI LETM TESSLER


VE TESTLER

1 Istclar a-b-c-d-f-g-h-i

2 Genleme kaplar a-b-c-d-f-g-h-i

3 Pompalar TABLO 6' ya baknz.

TABLO 12. BASINLI KAPLAR VE ELEMANLAR

NO RN

RETM KONTROLLER

VE TESTLER

1 Basnl kaplara-b-c-d (1)-f(3)-g (4)-h(4)-i-k

2Su salama sisteminin ierdii basnl kaplar (tannm standartlara

uygun olarak retilmi)a-b-c-d-f(3)-g (5)-h (5)-i (2)-k

3

Basnl gaz tpleri (hacim 150 lt., d ap < 420 mm.,boy < 2000 mm., zel dolum istasyonlarnda doldurulduktan sonra,

gemide basnl gaz temininde kullanlan)

a-b-c-f(3)- (Ksm 4,Makina Kurallar,Blm8,G.' ye baknz)

4 Scak su reticileri (su scakl 120 C)a-b-c-d-f(3)-g (4)-h (4)-i-k

5 Is deitiricileri a-b-c-f(3)-g (4)-h (4)-I-k

(1) Ksm 6, Kaynak Kurallar' na baknz.(2) DIN 4810 standardna uygun basnl kaplar, bu standartta belirtildiiekilde; 5,2 bar- 7,8 bar veya 13,0 bar

basn deerlerinde test edilirler.(3) Klaslar I ve II olan basnl kaplarda kullanlan malzemeler iin istenilen malzeme testleri, Ksm 4, Makina

Kurallar, Blm 8, B.' ye uygun olacaktr.(4) Tahribatsz muayenelerin kapsam, Ksm 6, Kaynak Kurallar' na uygun olacaktr.(5) Tahribatsz muayenelerin kapsam, "AD-Merkblatter" HP Serisine uygun olacaktr.


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TABLE 11. THERMAL OIL SYSTEMS


CONTROLS AND TESTS

1 Heaters a-b-c-d-f-g-h-i

2 Expansion vessels a-b-c-d-f-g-h-i

3 Pumps See TABLE 6.

TABLE 12. PRESSURE VESSELS AND APPARATUS

NO PRODUCTS

PRODUCTION

CONTROLS AND TESTS

1 Pressure vesselsa-b-c-d (1)-f(3)-g (4)-h(4)-i-k

2Pressure vessels for water supply systems (manufactured in

accordance with recognized standards)a-b-c-d-f(3)-g (5)-h (5)-i (2)-k

3Pressure gas bottles (volume 150 lt., exterior diam.

< 420 mm., length < 2000 mm. which are filled with gases at special

stations and carried on board for providing pressure gas)

a-b-c-f(3)-(See Chapter 4,Machinery Rules)

4 Hot water generators (water temp. 120 C)a-b-c-d-f(3)-g (4)-h (4)-i-k

5 Heat exchangers a-b-c-f(3)-g (4)-h (4)-I-k(1) See Chapter 6, Welding Rules.(2) Pressure vessels complying with standard DIN 4810 are to be tested in accordance therewith to 5,2 bar

and/or 7,8 bar and/or 13,0 bar

(3) Material testing is required for materials used for pressure vessels of classes I and II, subject to MachineryRules.

(4) Scope of non-destructive tests is to comply with Ch. 6, Welding Rules.(5) Scope of non-destructive tests is to comply with "AD-Merkblatter" HP serial.


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TABLO 13. ELEKTRK SSTEM ELEMANLARI

NO RNRETiM KONTROLLERi

VE TESTLER

1 G jeneratr setleri a-c-l-m-x-y

2 AC senkron jeneratrler , P 50 kVAaa-c-l-m-n-o-p-q-v (1)-w (2)-z

3 DC jeneratrler , P 50 kW a-c-l-m-n-o-p-q-v (1)-w-z

4 Elektrikli sevk sisteminin jeneratrleri ve motorlar(5)a-c-l-m-n-o-p-q-v (1)-

w (6)-z

5Demirrgatlarnn, dmen makinalarnn, klaslanm kargo soutma

tesislerinin, anma gc 50 kW olan motorlara-c-l-m-n-o-p-q-v (1)-z

6 nemli tketicilerin, anma gc 100 kW olan motorlar a-c-l-m-n-o-p-q-v (1)-z

7 Anma gc 100 kW olan g transformatrleri a-c-0 (3)-p-q-v (4)-w

8Elektrikli sevk sisteminin ve nemli tketicilerin, anma gc 10

kW/kVA olan elektronik g tehizata-c-m-p-q-y

9Dk gerilim devre ama-kapama dzenleri (ana tablo,emercensi

tablolar,elektrikli sevk sistemi tablolar, klaslanm kargo soutma

sistemi tablolar)

a-c-m-p-q-y

10 Yksek gerilim devre ama-kapama dzenleri a-c-m-p-q-y

11

Altnda toplandklar ana balklarn aada , konuya ilikin ayrnt

larn ise, Ksm 5 , Elektrik Kurallar, Blm 21, E.' de belirtildii ve

tip onayl olmas zorunlu olan elektrik sistemi elemanlar :

- Elektrik tesisi ; kablolar ve ilgili tehizat

devre ama-kapama dzenleri

jeneratr koruma elemanlar

- Dmen pervaneler ve dmen sistemleri ;

alglama cihazlar

dmen kumanda ve kumanda gvenlii sistemi

- Deiken pili pervane tahrik sistemi ;

alglama cihazlar

kumanda elemanlar

- Makina kumanda sistemleri ,

- Gemi kumanda elemanlar ve tehizat,

- Adamsz makina daireleri iin izleme cihazlar,

- Tankerlerle ilgili tehizat,

- YST notasyonlu gemilerle ilgili tehizat.

Tip onaynn kantlanmas

(1) Ayn tipteki, gteki ve yapdaki bir makinada daha nceden yaplm olan scaklk art testi, eer aradan yldan fazla bir zaman gememi ise, kabul edilebilir.

(2) Ksa devreye dayanm kapasitesinin kant iin, Ksm 5, Elektrik Kurallar, Blm 21, A' ya baknz.(3) Ksm 5, Elektrik Kurallar, Blm 21, B.' ye gre, yalnz, endklenen ar gerilim testi yaplacaktr.(4) Ayn tipteki, gteki ve yapdaki bir transformatrde daha nceden yaplm olan scaklk art testi kabul

edilebilir.(5) Ksm 5, Elektrik Kurallar, Blm 21, A.' ya gre, elektrikli sevk sisteminde kullanlan motorlarn ve ana

jeneratrlerin, gemininaft sisteminin bals olanaft jeneratrlerinin ve dier g tahrik nitelerininaftlar,malzeme testine tabi tutulacaktr.

(6) Yalnz senkron makinalar iin.


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TABLE 13. ELECTRIC SYSTEM COMPONENTS


CONTROLS AND TESTS

1 Power generator sets a-c-l-m-x-y

2 AC generators , P 50 kVAa-c-l-m-n-o-p-q-v (1)-w (2)-z

3 DC generators , P 50 kW a-c-l-m-n-o-p-q-v (1)-w-z

4 Electrical propulsion plant generators and motors (5)a-c-l-m-n-o-p-q-v (1)-w (6)-z

5Motors of anchor windlasses, steering gears, classed cargo

refrigerating installations, with rated power 50 kWa-c-l-m-n-o-p-q-v (1)-z

6 Motors of essential consumer, with rated power 100 kW a-c-l-m-n-o-p-q-v (1)-z

7 Power transformers with rated power 100 kW a-c-o (3)-p-q-v (4)-w

8Power electronics of electrical propulsion systems and essential

consumers with rated power 10 kW/kVAa-c-m-p-q-y

9

Low voltage switchgear assemblies (main switchboard, emergency

switchboard, electrical propulsion system switchboard, classed cargo

refrigeration system switchboards)

a-c-m-p-q-y

10 Medium voltage switchgear assemblies a-c-m-p-q-y

11

Electrical system components which stated in Chapter 5, Electric

Rules, Section 21, E and have to be type approved :

- Electric installation ;

cables switchgears

generator protection components

- Rudder propellers and rudder systems;

input devices

rudder control and control reliability system

- Variable pitch propeller drive system;

input device

control components

- Machinery control systems;

- Ship control and ships equipment,

- Monitoring devices for unmanned machinery spaces,- Equipment for tankers,

- Equipment for ships with YST notation.

proof of type approval

(1) A temperature rise test previously performed at an engine of the same type and identical power may berecognized if the test was conducted not more than 3 years ago.

(2) See Chapter 5, Electric Rules, Section 21, A for the proof of short-circuit withstanding capacity.(3) Only induced over-voltage test are to be performed in accordance with Chapter 5, Electric Rules, Section 21, B.(4) A temperature rise test previously performed at a transformer of the same type and identical power may be

recognized.

(5) The materials for the shafts of motors and generators of electric propulsion plant, shaft generators orsupplementary electrical drives if their shafts form part of the ships shafting are to be subjected to materials testin accordance with Chapter 5, Electric Rules, Section 21. A.

(6) Only for synchronous motors.


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TABLO 14. SOUTMA DONANIMLARI

NO RNRETiM KONTROLLERi

VE TESTLER

1 Pistonlu kompresrlerin krankaftlar a-b-c-f(1)-h

2 Vidal kompresrlerin rotorlar a-b-c-f(1)-h

3 Soutma kompresrleri (komple) a-c-i-k-m

4 Elektrik motorlar TABLO 13' e baknz.

5 Dorudan buharlatrclar iin hava kulerleri a-c-f-i-k

6 Dolayl buharlatrclar iin hava kulerleri a-c-f-i

7 Soutma borular e-i-k

8 Bas

n alt

ndaki kaplar ve cihazlar (soutucu kondenserler, soutucusalamura buharlatrcs,vb.) TABLO 12' ye baknz.

9Pompalar (soutucu devridaim,salamura ve soutma suyupompalar)

TABLO 6' ya baknz.

10 Valfler ve fitingler TABLO 15' e baknz.

11 Salamura tanklar c-d-i (retici tarafndan)

(1) Hesaplanm krankpin ap 50 mm.' den bykse, malzemelerin test edilmesi istenir. Aksi halde, reticisertifikasnn takdimi yeterlidir.

TABLO 15. BORU DEVRE ELEMANLARI, SNTNE SEPERATRLERI


VE TESTLER

1Valfler ve fitingler (I. ve II. snf boru devreleri elemanlar ile gemibordalarnda bulunanlar) (1)

a-c-f(2)-i-k

2 Kazanlar iin valfler ve fitingler TABLO 10' a baknz.

3 Kargo hortumlar(3) a-b-c-i-t

4 Hortum devreleri (4) i-k

5 Sintine seperatrleri (5) a-c-I

(1) Svlatrlm gaz tankerlerinin, servis scakl - 55 C' dan daha dk olan kargo ve proses boru devrelerineilikin valfler ve fitingler iin tip onay istenir.

(2) Anma ap 250 mm. veya daha byk olup, elik dkm veya nodler dkme demirden imal edilmi ve dkaplamaya bal olan valflerin gvdeleri ve fitingler ile, d kaplamaya kaynakl tm valf ve fiting gvdelerimalzeme testine tabidir. Dier valfler ve fitingler iin Ksm 4, Makina Kurallar, Blm 11,B.' ye baknz.

(3) Kimyasal maddeler ve svlatrlm gazlar iin kullanlan kargo hortumlar tip onayna tabi tutulmaldr.(4) Hortum devreleri imalatlarTL tarafndan onaylanmaldr. Hortum devreleri imalatda, hortumun dinamik

basncnn 2,4 kat deerinde basn testine tabi tutulmaldr.(5) Sintine seperatrleri tip onay sertifikasna sahip olmaldr.


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TABLO 16. YANGINDAN KORUNMA DONANIMI


VE TESTLER

1 Tanabilir ve seyyar kpkl yangn sndrme sistemleri a-l-Tip onaynn kantlanmas

2 Otomatik veya el kumandal yangn alglama sistemleri l-Tip onaynn kantlanmas

3 Sabit yangn sndrme sistemleri a-c-i-l

4 Dk alev yayma zellikli malzemeler Tip onaynn kantlanmas

5 %100 yne edeer malzemeler Tip onaynn kantlanmas

6 Yanmaz malzemeler Tip onaynn kantlanmas

7 Kolay tutumayan ilk kat zemin kaplama malzemeleri Tip onaynn kantlanmas

8 Sprinkler balklar Tip onaynn kantlanmas

9 Yangn kaplar a-Tip onaynn kantlanmas

10 Basnl su pskrtme sistemi nozullar Tip onaynn kantlanmas


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TABLE 16. FIRE PROTECTION EQUIPMENT

NO PRODUCTSPRODUCTION CONTROLS

AND TESTS

1 Portable anb mobile foam fire fighting systems a-l- proof of type approval

2 Automatic or manual fire detection systems l- proof of type approval

3 Fixed fire extinguishing systems a-c-i-l

4 Materials having low flame-spread characteristics proof of type approval

5 Materials equivalent to 100 % wool proof of type approval

6 Incombustible materials proof of type approval

7 Non-readily igniting materials for primary deck coverings proof of type approval

8 Sprinkler heads proof of type approval

9 Fire doors a- proof of type approval

10 Nozzles for pressure water sprying systems proof of type approval

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