Kaizen Presentation 07182013

7/27/2019 Kaizen Presentation 07182013

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Improvement proposals by Regular employees

As of June 2013 : 467 proposals


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2

91

49

107 108 110

0

20

40

60

80

100

120

JAN FEB MAR APRIL MAY JUNE

Start seminar

about MUDA

108REGULAR

EMPLOYEES


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Provide rolling

ladders to reduce

loss time of materialpreparation.

Improve lot

number holder for

traceability.

Sample of

Improvement Proposals


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Transportation

Inventory


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Over

production

Overprocessing


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Waiting

Motion


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Defects


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Name Section MUDA Focus Topic

Glo Villanueva Production Over process Combine two checksheets

Jhoe Montegrande Production Transportation Relocation of Soldering

process

Carlos Garcia Production Transportation Relocation of EM assembly

Loida Patricio Production Transportation Relocation of Repairing table

Leny Acua Production Over process Holder for stock control

Rona Fortuno Production Over process Reduce size of printed copies

Sam Autida Production Motion Relocation of EM fastening

machine

Cleiford Serenio Production Over process Reduce Excel encoding thru

scanning

Cess Borlongan Production Defect Organize location of packing

process

Lito Legaspi Production Transportation Relocation of danpla

Joseph Pabilando Process Engineering Transportation Relocation of material rack

Lei Sta Rita Process Engineering Waiting Make schedule table for

process review

Kathleen Ito Purchasing Waiting Keyboard application


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36 sec38 sec


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New Location of

Magnetize Process

and PartsPreparation17 sec

9 sec


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FACTORS BEFORE AFTER

LAYOUT 2 LINE SINGLE LINE

DISTANCE 70.0 meters 11.4 meters

STOCKS PER CRATES 2 BASKET


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Machine

NumberOperator

ModelDate

Produced

Qty


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OperatorModel

Date

Produced

Qty


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Repeated

record of data

that needs to

fill-up on both

checksheets.


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Machine

Number

OperatorModelDate

Produced

Qty


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BEFORE AFTER

PAPER COST/DAY $0.2036 pcs. usage / day

$0.10

18 pcs. usage / day

PRINTING COST/DAY $4.18

36 pcs. usage / day

$2.09

18 pcs. usage / day

TIME CONSUMED 3.79 mins 2.55 mins.


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Bushing

insertion

Adjustment

of bushing

Length

checking

Adjustment

of bushing

Length

checking

4 sec.Soldering

process

Fastening

process


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Bushing

insertion

Adjustment

of bushing

Length

checking

Soldering

process

Adjustment

of bushing

Length

checking

Fastening

process

Eliminate the

2 process


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We learn to make efficient and effective in

our work that helps to make productive.

As a leader we are dedicated and more

determine to disseminate the knowledge to

our subordinates to apply in their workplace.


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THANK YOU!

Kaizen Presentation 07182013

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Transcript of Kaizen Presentation 07182013