Final Presentation for Aertc May 1 2013

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1 Biofine Technology, LLC “Cellulosic Biodiesel” www.biofinetechnology.com

description

presentation

Transcript of Final Presentation for Aertc May 1 2013

  • 1

    Biofine Technology, LLC

    Cellulosic Biodiesel

    www.biofinetechnology.com

  • BIOFINE

    THE

    BIOFINE

    PROCESS

    CELLULOSE AND STARCH

    CELLULOSIC BIODIESEL

  • BIOFINE

    PRESENTATION OUTLINE

    THE BIOFINE BIO-REFINING PROCESS

    LEVULINIC ACID: A VERSATILE PLATFORM CHEMICAL

    LEVULINATE ESTERS: A NEW CLASS OF CELLULOSIC ADVANCED BIOFUELS

    TEST WORK (BROOKHAVEN NATIONAL LABORATORY)

    LIFE CYCLE CARBON DIOXIDE SAVINGS AND BENEFITS FOR HEATING OIL

    FEEDSTOCKS AND POTENTIAL LOCATIONS

    PRODUCTION - WHAT WILL IT COST?

  • Cellulose

    Sugars

    Intermediates I

    HMF

    Intermediates II

    Levulinic Acid

    (50wt %)

    First Stage

    Plug Flow

    Reactor

    Second Stage

    Back Mixed

    Reactor

    Biofine Process Fast Chemical Conversion

    Fast Reaction

    (Seconds)

    Slower Reaction

    (Minutes)

    BYPRODUCTS: Tars

    (30 wt%)

    Formic Acid (20 wt %)

    OCH2OHOHC

  • BIOFINE

    THE BIOFINE PROCESS

    (THE BIOREFINERY)

    CROPS

    ARGICULTURAL

    RESIDUES

    CELLULOSIC

    SLUDGES

    WOOD

    STARCH

    WASTE

    PAPER

    MOLASSES

    THE

    BIOFINE

    PROCESS

    LEVULINIC

    ACID

    FORMIC

    ACID

    FURFURAL

    LIGNEOUS

    CHAR

    DOWNSTREAM

    CONVERSION

    SPECIALTY

    CHEMICALS

    COMMODITY

    CHEMICALS

    HERBICIDES

    PESTICIDES

    TRANSPORTATION

    FUELS

    HEATING OIL

    FEEDSTOCKS

    BIOMASS

    PRODUCTS

  • HOOH

    O

    O

    succinic acid

    HO OH

    O

    3-hydroxypropionic acid

    OH

    O

    NH2

    HO

    O

    glutamic acid

    aspartic acid

    OHHO

    O

    O NH2

    HO OH

    OH

    glycerol

    O

    OHO

    4-hydroxybutyrolactone

    itaconic acid

    HOOH

    O

    O

    O

    O

    OH

    levulinic acid

    O

    O

    OH

    O

    HO

    2,5-furandicacboxylic acid

    OH OHOH

    OH OH

    xylitol

    OH

    OHOH

    OH

    OH

    OH

    sorbitol

    HOOH

    OH

    OH

    OH

    OH

    O

    O

    glucaric acid

    LEVULINIC ACID: ONE OF THE U.S. DEPARTMENT OF ENERGYS SELECT TWELVE PLATFORM CHEMICALS FROM BIOMASS

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    Liquid Fuel Markets

    U.S. Fuel Markets:

    Heating oil 7+ billion gallons

    Diesel Fuel 53+ billion gallons

    Gasoline 140+ billion gallons

  • DRIVERS FOR RENEWABLE LIQUID FUELS

    Sustainable Development (Social, Economic and Environmental)

    Kyoto Reduction of Atmospheric Carbon Emissions

    Legislation (Carbon Control Programs for Fuels)

    Synergy with Primary Carbon Use (Liquids)

    Convenience of Use -High energy content (Liquid Fuels)

    Improved Product Performance (Cleaner Burning)

    Security of Supply (Home Grown Fuels)

    Agricultural Support (Energy Farms, Ag Byproducts)

    New Business Potential (Huge markets)

  • BIOFINE

    LEVULINATE ESTERS

    CELLULOSIC BIODIESEL

    A NEW CLASS OF ADVANCED BIOFUEL

    FOR USE IN

    COMMERCIAL AND RESIDENTIAL HEATING OIL

  • BIOFINE

    CELLULOSIC BIODIESEL

    LEVULINIC ACID ESTERS

    EASILY PRODUCED FROM LEVULINIC ACID AND AN ALCOHOL (ETHANOL OR METHANOL)

    BIODIESEL FROM NON-FOOD FEEDSTOCKS - CELLULOSE

    GREENHOUSE GAS SAVING OVER 90%

    GRAS - PRESENT MARKET IS IN FLAVORS AND FRAGRANCES

    SAFE - HIGH FLASH POINT TEMPERATURE

    LOW FREEZING POINT

    CLEAN COMBUSTION (HIGH EFFIC, LOW PARTICULATE) ROUTE FOR METHANOL OR ETHANOL INTO HEAVY FUELS REASONABLE ENERGY DENSITY (100,000 BTU PER GALLON) LOW VISCOSITY, HIGH LUBRICITY BLENDS WITH BIODIESEL IN ALL PROPORTIONS MUTUAL SOLVENCY WITH BIODIESEL IN DIESEL AND H.O. EXTENDS AVAILABILITY OF FAME TO MEET DEMAND

  • LEVUINATE ESTER FUEL TESTING PROGRAM AT BNL

    LEVULINIC ESTER BLENDS WITH BIODIESEL AND No. 2 HEATING OIL FUNDED BY NORA, BIOFINE AND BNL

    OXIDATIVE STABILITY (RANCIMAT) ELASTOMER TESTING (NITRILE, VITON, TEFLON) (IN-PROGRESS) COMBUSTION TESTING (EFFICIENCY AND EMISSIONS) BLEND MISCIBILITY ESTERS WITH BIODIESEL AND No.2 H.O. COLD TEMPERATURE BEHAVIOUR (CLOUD/POUR) (IN PROGRESS) WATER ABSORPTION BURNER CLEANING EFFECT FOR GUM DEPOSITION (IN-PROGRESS)

  • BIODIESEL OXIDATIVE STABILITY

    EFFECT OF LEVULINATE ESTERS BNL DATA

  • COMBUSTION QUALITY RESULTS

    SUMMARY (Operational data from oil-fired test boiler at BNL)

    CO CO2 % SO2 EFF% NOx

    (ppm) (ppm) (ppm)

    No. 2 Oil 6.6 13% 61 86.6% 119

    Levulinate Ester 2.1 10% 2 86.2% 39

  • BIOFINE

    LEVULINATE ESTER COMBUSTION IN OIL BURNER B.N.L. Photos 100% E.L. and No. 2 Heating Oil

    (B.N.L. notes lean burn of E.L. and less excess air required)

    Ethyl Levulinate EL-100 No. 2 Home Heating Oil

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    0.5

    1

    1.5

    2

    2.5

    3

    3.5

    LSRD 1 LE Blend LSRD 2

    GENERATOR TESTING - 35% LESS SMOKE WITH LEVULINATE ESTER BLEND Texaco R&D funded by NYSERDA

  • BIOFINE

    LEVULINATE ESTER USE WITH

    BIODIESEL (FAME) - MISCIBILITY

    B.N.L. Photo of 50% Levulinate Ester and 50% Biodiesel

  • BIOFINE

    LEVULINATE ESTER USE WITH

    BIODIESEL (FAME) - MISCIBILITY

    B.N.L. Photo of 5% Ester, 5% Biodiesel, 90% heating Oil

  • LOW TEMPERATURE BEHAVIOUR OF ESTER BLENDS

    TESTING IN PROGRESS PER ASTM D-5771 AND D-5950

    INITIAL QUALITATIVE TESTING CONFIRM SIGNIFICANT LOW TEMPERATURE BENEFITS ON CLOUD POINT AND CFPP

  • WATER ABSORPTION WITH ESTER BLENDS

    HEATING OIL/BIODIESEL/ESTER BLENDS REJECT WATER

    BLENDS ARE STABLE IN PRESENCE OF WATER

    NO MEASURABLE CHANGE IN SEPARATED WATER VOLUME

    SUPPORTED BY PREVIOUS TEST WORK (PER ASTM D-1094)

  • GREENHOUSE GAS LIFE CYCLE ANALYSES FOR LEVULINATES

    FUNDED BY BIOFINE

    CARRIED OUT INDEPENDENTLY BY EARTHSHIFT LLC (VERMONT/N.H.)

    GREET MODEL (ANL)

    ASSESSMENT OF THE SUSTAINABILITY OF BIOMASS-DERIVED FUELS

    COMPARED LEVULINATE ESTER TO BIODIESEL AND GASOLINE/DIESEL

  • Urban Solid Waste

  • BIOFINE

    Material and Energy Flows for

    Production and Utilization of

    Chemicals & Fuels from Biomass

  • LEVUNIATE ESTERS VERSUS FOSSIL FUEL

    0

    100

    200

    300

    400

    500

    600

    GASOLINE DIESEL LEVULINATEESTER

    GHG EMISSIONS FROM LEVULINATE ESTERS VS CONVENTIONAL FOSSIL FUELS

    GRAMS GHG PER MILE

  • GHG EMISSIONS FROM LEVULINATE ESTERS

    AND SOY BIODIESEL

    -20

    0

    20

    40

    60

    80

    100

    REGULAR DIESEL SOY BIODIESEL LEVULINATE ESTER

    GHG EMISSIONS FROM REGULAR DIESEL, SOY BIODIESEL AND LEVULINATE ESTER

    Kg per million BTU

  • SIGNIFICANCE FOR HEATING OIL EMISSIONS

    BLENDING REQUIREMENT WITH HEATING OIL TO ACHIEVE GHG PARITY

    WITH NATURAL GAS HEAT

    SOY BIODIESEL 12%

    LEVULINATE ESTER 6%

    50/50 BIODIESEL/LEVULINATE ESTER BLEND 9%

  • BIOFINE

    ECONOMIC IMPACT OF LARGE SCALE

    COMMERCIAL APPLICATION

    Facility Feedstock Capacity 1,000 dry tonnes per day

    Direct jobs created 90 full time equivalents

    Supply jobs created 58 full time equivalents

    Induced jobs 337 full time equivalents

    TOTAL JOBS CREATED 486 full time equivalents

    Construction jobs created 565 job years (250 per year)

    Petroleum Displacement 1,000,000 barrels/yr

    Innovative Natural Resource Solutions LLC

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    Co-location

    Pulp and/or paper mill

    Power Plants

    Waste Recycling Plants Saves capital and

    operating costs

    Leverages existing infrastructure and resources

  • PROCESS ECONOMICS:

    BIOREFINERY CAPITAL, OPERATING COST and PROFITABILITY

    Facility type Large Scale Brown Field

    Dry woody biomass (forest residues) 1000 Dry Metric Ton/day

    Capacity (Ester: Metric Ton /yr) 145,000

    ISBL Capital $MM (incl. power island) $200 million

    Feedstock Cost $70/dry Metric Ton

    Manufacturing cost($/MT of EL) $606/metric ton

    By Product Credit ($/MT of EL) $180 per metric ton

    Total Production Cost $/MT ($/gallon) $426 ($1.63)

    Total Projected Revenues

    (with byproduct credits) $142 million per year

    Total Projected Earnings (EBIDTA) $64 million per year per plant

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  • Biomass Conversion Cost Large Scale Operation

    Biomass delivered $70 per dry tonne

    $4 per GJ

    Fuel Production Cost $ 426 per tonne

    $17 per GJ

    Compare:

    Gasoline at $2.15/gallon $740 per tonne

    $17 per GJ

    BIOFINE

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    Biofine Technology, LLC

    Stephen W. Fitzpatrick Ph.D.

    (508) 532 6760 extn 11

    WWW.BIOFINETECHNOLOGY.COM