ECDA진단방법
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Transcript of ECDA진단방법
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ECDA 2005. 3. 29.
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KOGAS
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ILI
ILI
PIAM feed-back
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1995-2002 DCVG
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DCVG DCVG . .
DCVG IP , .
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ILI DCVG
(m)Metal loss (mm)DCVGCIPSDepth(%)1-412.6421329( )- 26029.31186859 3-8115.7--- 49751.9999859 5-13049.82213222--- 615010.38851858 -- 715129.014018042 --817341.751623 ()-9-23991.016814127 10-42384.936932534 11-24007.023444436
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and/or/ /
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Piggable line: ILI Unpiggable line: DCVG
ILI ECDA(External Corrosion Direct Assessment) KOGAS-ECDA 2005
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KOGAS () /
- ()- 2- CIS ?OFF -850-950 PIAM %IR > 16% ?
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DCVG
CIPS ( 15-20 m 2~3 m ) ILI/ECDA
OFF : -850mV / : -950 mVcf. SRB : -950mV () : -1700mV (On, TGC)
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2 ON/OFF 1 ON 1
CIS : ECDA
( )
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ECDA , , -, - (2005. 3. )
DCVG/CIPS
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KOGAS Pipeline
(km) (km) 10 kg/cm220 kg/cm250 kg/cm270 kg/cm2 561231842,0722,435ILI -941841,6561,934ILI 56(100%)29(23.5%)0(0%)416(20.0%)501(20.5%)ILI -(0%)79(64.2%)165(89.7%)906(43.7%)1,150(47.2%)(98km)
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Unpiggable Lines in KOGAS
(Inch) (km) -20121987-20231988-20132000-20101992 -20191993-20121993-20201995-30531998-30691999 -30341999-30192000-30191997-30982002-30792002
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ILI (GRI-02/0087) 33% ILI (2002)
75% ILI 40 ( )
25% unpiggableILI ECDA . (25% + (42%))
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Pressure Test
In Line Inspection (ILI-MFL)
Direct Assessment (DA)
Others
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ILI-MFL ()T. Morrison et al, IPC 2000ILI-MFL ILI .
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ILI-MFL 10% , 80% 5 10% 50% reasonable, 50%
. (threshold value) .
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ECDA (External Corrosion Direct Assessment) (CP) , , / /
knowhow: : (external corrosion) (pre-assessment), (indirect inspection), (direct examination), (post assessment) 4
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ECDA ///Guideline49CFR192.923 - 931 ( )
ASME B31.8S Section 6.4ASME B31.8S Appendix B2 & A3
NACE RP0502 (Methodology)Shall/MustShould Statements
GTI 04/0071 (Implementation Protocol)
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ECDA () NACE RP0502 , , ,
- 1: (PRE-ASSESSMENT)ECDA TOOL SELECTION MATRIX*1: - (
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ECDA REGION - EXAMPLE ,
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(INDIRECT INSPECTION)ECDA Implementation Protocol, GTI 04/0071, Gas Technology Institute (2004)
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CIS (25 ft to 5 ft)5 ft interval25 ft interval
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ECDA - DCVG
% IR
5 ft interval25 ft interval
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DCVG - %iR5 ft interval25 ft interval
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DCVG - %iR5 ft interval25 ft interval
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CP On/Off CIS (ECDA Step 2) (ECDA Step 3) corrosion active/passive .. . . . pH .
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CASE 1: Active corrosionCASE 2: Passive corrosionOFF
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(, off) ( , cm) 40cm ( ) .
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active/passive corrosion
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(RP0502, GTI-04/0071)
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- (CIS)
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DIRECT EXAMINATION (urgency of excavation) (Immediate action required) (Schedule for action required)(Suitable for monitoring)
/ feedback
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Taken from NACE RP0502 Table 4
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()
1: CIS + CI(P)SSevereModerateMinorNI(cm)< 3,000I*S*S*M*3,000 7,000I*S*M*M*7,000 20,000I*S*M*NI*> 20,000S*M*M*NI*
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KOGAS / pH
()
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FOR:SM (safety margin) = 0.6GR () = 10 mil/yT () = 0.330 1/2 ECDA !!!
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Maximum pit depth/burial time 0.4 mm/y*10.3 mm/y at least 40mV CP
LPR measurement (ASTM G59) + pitting indexCorrosion coupon*1. Upper 80% confidence level of maximum pitting rates for long term (up to 17y) underground corrosion tests of bare pipe coupons without CP in a variety of soils including native and non-native backfill.
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ECDA ()Selection CriteriaIdentified by Risk Management ProgramPrimary Threat External CorrosionNot piggable8 OD changes10 plug valves
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ECDA ()20 mile section in study area24-34 inch, 400# MAOP, 20 to 40% SMYS, 1944 HAA, 1974 Tape13 Integrity Management Areas (IMAs)6300 under streets, 6000 under concrete, 4950 under soil, 2300 in paved parking, 2150 in backyards
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EXAMPLE Result of ClassificationGood alignment between techniquesCP was protecting poorly coated section of pipeResults appear rational
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EXAMPLE Poor Condition
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EXAMPLE Excavation dataData ElementDig 1Dig 2ECDA Region132-1132-2Coating TypeWrapHAAPipe-to-Soil (mV)-1051-971Soil Resistivity 684684Coating Condition Partially Disbonded Partially DisbondedLiquid underneath coatingYesYesSoil pH5.56.0Pipe pH7.48.0CorrosionNoYesPit Depth (inches)0.015 to 0.031
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EXAMPLE Corrosion Morphology
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ILI/ECDA () GTI 04/0071
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ECDA DCVG ? .DCVG , ECDA .
.DCVG ECDA .
ECDA , , feedback
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- ECDA , , , 2 feedback
KOGAS ECDA DCVG: :
ECDA (-, -) NACE RP0502 , .
. . ILI , , . ILI / , / . . ., . . ILI . 2 ., ILI ILI . , ILI . PIAM( ) . , , . , , . . ILI / . , 90 . . ILI piggability . .
ILI ECDA( ) . KOGAS ECDA . 05 .
. .
. .DCVG , ILI .CIPS 15~20m . -850 mV , - 950mV . EDCA .ECDA , , , . NACE , . ECDA . CIS DCVG DCVG . . -850mV ., . ., . , . , pH , .
. , , . , . . .ECDA DCVG DCVG . ECDA . . DCVG , ECDA , . . DCVG ECDA .