Bulletin 150 SMC™ Flex Smart Motor Controllers · PDF...

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Bulletin 150 SMC™ Flex Smart Motor Controllers www.ab.com/catalogs Publication 150-SG009F-EN-P Bulletin 150 — SMC™ Flex Smart Motor Controller 4HE3-#&LEXCONTROLLERPROVIDESMICROPROCESSORCONTROLLEDSTARTING FORSTANDARDPHASESQUIRRELCAGEINDUCTIONOR7YE$ELTALEAD MOTORS3EVENSTANDARDMODESOFOPERATIONAREAVAILABLEWITHINA SINGLECONTROLLER x!2ANGE 3EVEN3TANDARD3TART-ODES /PTIONS)NCLUDE0UMP#ONTROLAND"RAKING#ONTROL Features "UILTIN3#2"YPASS2UN #ONTACTOR "UILTIN%LECTRONIC-OTOR/VERLOAD 0ROTECTION #4ONEACH0HASE -ETERING $0)#OMMUNICATION ,#$$ISPLAY +EYPAD0ROGRAMMING &OUR0ROGRAMMABLE!UXILIARY #ONTACTS 4HE3-#&LEXCONTROLLERISAVAILABLEFORMOTORSRATEDx! x6!#x6!#ORx6!#(Z)N ADDITIONTOMOTORSTHE3-#&LEXCONTROLLERCANBEUSEDTOCONTROL RESISTIVELOADS 4HISCATALOGISBASEDONTHEminimum INFORMATIONNEEDEDTOSELECTAN3-#SOFTSTARTERFORAPPLICATIONSWITHLOWSTARTINGTORQUE REQUIREMENTS&ORPRODUCTSELECTIONINVOLVINGLOADSWITHHIGHSTARTINGTORQUEREQUIREMENTSLARGEFANROCKCRUSHERCHIPPERETCUSEOFTHE FREETOOLSAVAILABLEFROMTHE2OCKWELL!UTOMATION7EBSITEISRECOMMENDED HTTPWWWABCOMINDUSTRIALCONTROLSPRODUCTSSOLIDSTATE?MOTOR?CONTROLSOFTWARE Table of Contents &EATURES THISPAGE #AT.O%XPLANATION 0RODUCT3ELECTION /PTIONS !CCESSORIES 3PECIFICATIONS !PPROX$IMS Standards Compliance 5, #3!#.O %.)%# %.)%# Certifications C5,US,ISTED/PEN4YPE&ILE.O%'UIDES.-&4.-&4 #3!#ERTIFIED&ILE.O,2 #%-ARKED ####ERTIFIED Modes of Operation 4HE3-#&LEXCONTROLLERPROVIDESTHEFOLLOWINGMODESOFOPERATION ASSTANDARD 3OFT3TART &ULL6OLTAGE3TART 3ELECTABLE+ICKSTART ,INEAR3PEED!CCELERATION #URRENT,IMIT3TART 0RESET3LOW3PEED $UAL2AMP3TART 3OFT3TOP Optional Modes of Operation Pump Control 3TARTAND3TOP Braking Control 3-" 3MART-OTOR"RAKING !CCU3TOP 3LOW3PEEDWITH"RAKING Note: &ORDETAILEDINFORMATIONABOUTTHEDIFFERENTMODESOFOPERATIONSEEPAGE Description of Features Electronic Motor Overload Protection 4HE3-#&LEXCONTROLLERINCORPORATESASSTANDARDELECTRONICMOTOR OVERLOADPROTECTION4HISOVERLOADPROTECTIONISACCOMPLISHED ELECTRONICALLYWITHANI t ALGORITHM 7HENCOORDINATEDWITHTHEPROPERSHORTCIRCUITPROTECTIONOVERLOAD PROTECTIONISINTENDEDTOPROTECTTHEMOTORMOTORCONTROLLERAND POWERWIRINGAGAINSTOVERHEATINGCAUSEDBYEXCESSIVEOVERCURRENT 4HE3-#&LEXCONTROLLERMEETSAPPLICABLEREQUIREMENTSASAMOTOR OVERLOADPROTECTIVEDEVICE 4HECONTROLLERSOVERLOADPROTECTIONISPROGRAMMABLEPROVIDINGTHE USERWITHFLEXIBILITY4HEOVERLOADTRIPCLASSCONSISTSOFEITHER/&& ORPROTECTION4HETRIPCURRENTISPROGRAMMEDBY ENTERINGTHEMOTORFULLLOADCURRENTRATINGSERVICEFACTORAND SELECTINGTHETRIPCLASS 4HERMALMEMORYISINCLUDEDTOACCURATELYMODELMOTOROPERATING TEMPERATURE!MBIENTTEMPERATUREINSENSITIVITYISINHERENTINTHE ELECTRONICDESIGNOFTHEOVERLOAD Undervoltage Protection 4HE3-#&LEXCONTROLLERSUNDERVOLTAGEPROTECTIONWILLHALTMOTOR OPERATIONIFADROPINTHEINCOMINGLINEVOLTAGEISDETECTED 4HEUNDERVOLTAGETRIPLEVELISADJUSTABLEASAPERCENTAGEOFTHE PROGRAMMEDLINEVOLTAGEFROMx4OELIMINATENUISANCETRIPS APROGRAMMABLEUNDERVOLTAGETRIPDELAYTIMEOFxSECONDSCAN ALSOBEPROGRAMMED4HELINEVOLTAGEMUSTREMAINBELOWTHE UNDERVOLTAGETRIPLEVELDURINGTHEPROGRAMMEDDELAYTIME Overvoltage Protection )FARISEINTHEINCOMINGLINEVOLTAGEISDETECTEDTHE3-#&LEX CONTROLLERSOVERVOLTAGEPROTECTIONWILLHALTMOTOROPERATION 4HEOVERVOLTAGETRIPLEVELISADJUSTABLEASAPERCENTAGEOFTHE PROGRAMMEDLINEVOLTAGEFROMx4OELIMINATENUISANCE TRIPSAPROGRAMMABLEOVERVOLTAGETRIPDELAYTIMEOFxSECONDS CANALSOBEPROGRAMMED4HELINEVOLTAGEMUSTREMAINABOVETHE OVERVOLTAGETRIPLEVELDURINGTHEPROGRAMMEDDELAYTIME Overview

Transcript of Bulletin 150 SMC™ Flex Smart Motor Controllers · PDF...

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Bulletin 150 — SMC™ Flex Smart Motor Controller

Features

minimum

Table of Contents

Standards Compliance

Certifications

Modes of Operation

Optional Modes of Operation

Pump Control

Braking Control

Note:

Description of Features

Electronic Motor Overload Protection

I t

Undervoltage Protection

Overvoltage Protection

Overview

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Stall Protection and Jam Detection

Underload Protection

Voltage Unbalance Protection

Excessive Starts Per Hour

Metering

Note:

Built-in DPI Communication Capabilities

LCD Display

Keypad Programming

Auxiliary Contacts

Network I/O

Ground Fault Input

Tach Input

PTC Input

Overview

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Open and Non-Combination

150 – F135 F B D B – 8La b c d e f g

a

Bulletin Number

Code Description

b

Controller Ratings

Code Description

c

Enclosure Type

Code Description

d

Input Line Voltage

Open Type

Code Description

Non-Combination Enclosed Only

e

Control Voltage

Code Description

f

Options

Code Description

g

Options (Non-Combination only)(see page 19 for a full listing)

Code Description

Combination152H – F480 F BD B – 59 – 8B

a b c d e f g

a

Bulletin Number

Code Description

b

Controller Ratings

Code Description

c

Enclosure Type

Code Description

d

Line Voltage, 120V AC Control Voltage

Code Description

e

Control Options

Code Description

f

Horsepower

Cat.No.

HpRating

Cat.No.

HpRating

Cat.No.

HpRating

Cat.No.

HpRating

Cat.No.

HpRating

g

Options (see page 19 for a full listing)

Code Description

Catalog Number Explanation

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Open Type and Non-Combination Enclosed (IP65, Type 4/12) Controllers For use with Line-Connected Motors,Continued

Rated Voltage[V AC]

Motor Current[A]‡

Max. kW,50 Hz

Max. Hp,60 Hz Control Power

Open Type — Line-ConnectedMotors

IP65 (Type 4/12) EnclosedNon-Combination Controllers♣♦

Cat. No. Cat. No.

150-F25NBD

150-F43NBD

∆ 150-F43NBR

150-F60NBD

150-F85NBD

∆ 150-F85NBR

150-F108NBD

∆ 150-F108NBR

150-F135NBD

∆ 150-F135NBR

150-F201NBD

∆ 150-F201NBR

150-F251NBD

150-F317NBD

150-F361NBD

150-F480NBD

150-F625NBE ♠

∆ ♦ ♠

Product Selection

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Control Options (open and enclosed)

Option DescriptionCat. No.

Modification

Enclosed Options

Option DescriptionCat. No.

Modification

Cat. No. 150-F361NBDB Cat. No. 152H-F361FBDB-57 Cat. No. 150-F108FBDB-1XB

∇ -NB -BP

Product Selection

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Option DescriptionCat. No.

Modification

Enclosed Options, Continued

Accessories

Protective Modules

Current Rating [A] DescriptionField Modification

Cat. No.

150-F84

150-F84L

Terminal Lug Kits (108…1250 A)

CurrentRating [A] ‡ Wire Size

Total No. of Line ControllerTerminal Lugs

Possible Each Side

Pkg. Qty. Cat. No.Line Side Load Side

∆ ∆

100-DL630

♣ 100-DL630

♣ ∆

Modifications/Accessories

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

IEC Terminal Covers

Description§ Package QuantityField Modification

Cat. No.

150-TC1

150-TC2

150-TC3

Human Interface and Communication Modules

Description Cat. No.

20-HIM-A3

20-HIM-A5

20-HIM-C3S

20-HIM-C5S

20-HIM-H10

1202-H10

1202-H30

1202-H90

1203-S03

Description (IP30/Type 1) For Use With

20-COMM-S

20-COMM-P

20-COMM-C

20-COMM-M

20-COMM-D

20-COMM-E

20-COMM-H

20-COMM-Q

1203-SSS

1203-USB

Accessories

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Specifications

Functional Design Specifications

Wiring Diagram — Line Controller

3-Phase

Input Power

BranchProtection

SMC-Flex Controller

Motor

Fan

Option Input #1

Option Input #2

Stop

Start

SMC-FlexControl Terminals Aux #1

PTCInput

TACHInput

GroundFault

Aux #2 Aux #3 Aux #4

Specifications

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Electrical Ratings

DeviceRating UL/CSA/NEMA IEC

Power Circuit

Control Circuit

Specifications

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Electrical Ratings

♣∆

Specifications

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Electrical Ratings

I

Ω Ω Ω Ω

Ω Ω Ω

Ω

Specifications

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Mechanical

Other

Environmental

Specifications

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Approximate Dimensions and Shipping Weights

Open Type Controllers

Rating [A] Height Width Depth Weight

Enclosed-Type Line-Connected Controllers

A

B

D

E

F

C

Figure 1 — Wall-Mount

B

A

CD E

F

Figure 2 — Wall-Mount

B

A

C

Figure 3 — Floor-Mount

B

A

CLIFTING ANGLE

Figure 4 — Floor-Mount

Approximate Dimensions

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Approximate Dimensions

ControllerRating [A] Bulletin With Option

DimensionFigure No.

Dimensions in inches (mm)

A (Width) B (Height) C (Depth) D (Mtg. Dim.) E (Mtg. Dim.) F (Mtg. Dim.)

SMC-Flex Combination Controller

Bulletin 150

SMC™ Flex Smart Motor Controllers

www.ab.com/catalogs

Publication 150-SG009F-EN-P

Approximate Dimensions

ControllerRating [A] Bulletin With Option

DimensionFigure No.

Dimensions in inches (mm)

A (Width) B (Height) C (Depth) D (Mtg. Dim.) E (Mtg. Dim.) F (Mtg. Dim.)

Non-Combination Controller