Arnaud Zoubir, Alphanov, FR (Lashare)

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Making money with ultrafast lasers Project: LASHARE 23rd and 24th of June – Amsterdam

Transcript of Arnaud Zoubir, Alphanov, FR (Lashare)

Page 1: Arnaud Zoubir, Alphanov, FR (Lashare)

Making money with ultrafast lasersProject: LASHARE

23rd and 24th of June – Amsterdam

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INDEX

1. PROBLEM AND SOLUTION

2. HOW I4MS HELPED

3. IMPACT

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PARTNERS

1. MONNAIE DE PARIS

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

Oldest French Institution, created in 864 100% owned by the French state 500 people: +/- 300 Paris, 200 Pessac 1.5 Billion coins manufactured / year:

2. AMPLITUDE SYSTEMES

Part of Amplitude Laser Group Leading manufacturer of ultrafast lasers Scientific, medical and industrial market 300 people worldwide

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PARTNERS3. ALPhANOV

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

Technology center located in Bordeaux Amplifying innovation in Optics and Lasers 50 people Specialized in technology transfer, laser-

based product/process development

PART OF THE LASARE PROJECT

This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 609046

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PROBLEM AND SOLUTION1. THE PROBLEM

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

Increasing demand for innovative embossing tools for the production of coins

Only 3 shadows of grey Black coloration due to thermal effect

post processing operations needed Step and weaving effect visible at the end

of the process Processing time: more than 10 h Embossing tools

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PROBLEM AND SOLUTION2. THE SOLUTION

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

Develop an ultrafast laser to improve the engraving process Remove thermal effects Obtain new frosting effects on the surface Improve process speed and quality

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PROBLEM AND SOLUTION3. METHOD

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

A coining die is engraved using an ultrafast laser Innovative robust laser source with improved performances 40µJ / 50W Avoiding thermal effects permits precise engraving µm-scale precision Engraved gratings produce unique “holographic” effects

Embossing tool

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RESULTS

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

A new laser-based process for coin manufacturing The effect can be applied on precious metals (silver, gold, …) The processing time is more than 5 times faster (+improved quality) Production of more than 500 silvery coins without any quality variation

Silver coin Gold coin Silver coin

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Gold coin

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Embossing tool engraved with the nanosecond laser (24h).

(Present process)

Embossing tool engraved with the femtosecond laser (3h18)

Embossing tool after Chromium-plating

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The I4MS scheme helped generate innovation in a collaborative approach

Helped make the link between suppliers, technology centers and end-users

Helped create a « community of competence »

€€€

HOW I4MS HELPED

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

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Impact on partners Amplitude systems: a new ultrafast laser product, 20M€ in turnover

cumulated over the coming 3 to 5 years. In line with this business, more than 30 jobs for qualified laser specialists will be created.

ALPhANOV: a new competence in laser processing (+10% in turnover)

Monnaie de Paris: new visual effects giving a competitive advantage on the collection coins segment. 5x improvement on process time.

IMPACT

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

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Exploitation plan Exploration of new applications (jewelry, anticounterfeit marking, etc)

already generating turn-over Exploration of new functions (super-hydrophobic, anti-bacterial surfaces,

etc) PILATEX project Technology transfer in discussion among partners to implement ultrafast

laser technology in Monnaie de Paris production process

EXPLOITATION PLAN

I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam

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THANK YOUFOR YOUR ATTENTION