Arnaud Zoubir, Alphanov, FR (Lashare)
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Transcript of Arnaud Zoubir, Alphanov, FR (Lashare)
Making money with ultrafast lasersProject: LASHARE
23rd and 24th of June – Amsterdam
INDEX
1. PROBLEM AND SOLUTION
2. HOW I4MS HELPED
3. IMPACT
PARTNERS
1. MONNAIE DE PARIS
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Oldest French Institution, created in 864 100% owned by the French state 500 people: +/- 300 Paris, 200 Pessac 1.5 Billion coins manufactured / year:
2. AMPLITUDE SYSTEMES
Part of Amplitude Laser Group Leading manufacturer of ultrafast lasers Scientific, medical and industrial market 300 people worldwide
PARTNERS3. ALPhANOV
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Technology center located in Bordeaux Amplifying innovation in Optics and Lasers 50 people Specialized in technology transfer, laser-
based product/process development
PART OF THE LASARE PROJECT
This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 609046
PROBLEM AND SOLUTION1. THE PROBLEM
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Increasing demand for innovative embossing tools for the production of coins
Only 3 shadows of grey Black coloration due to thermal effect
post processing operations needed Step and weaving effect visible at the end
of the process Processing time: more than 10 h Embossing tools
PROBLEM AND SOLUTION2. THE SOLUTION
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Develop an ultrafast laser to improve the engraving process Remove thermal effects Obtain new frosting effects on the surface Improve process speed and quality
PROBLEM AND SOLUTION3. METHOD
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
A coining die is engraved using an ultrafast laser Innovative robust laser source with improved performances 40µJ / 50W Avoiding thermal effects permits precise engraving µm-scale precision Engraved gratings produce unique “holographic” effects
Embossing tool
RESULTS
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
A new laser-based process for coin manufacturing The effect can be applied on precious metals (silver, gold, …) The processing time is more than 5 times faster (+improved quality) Production of more than 500 silvery coins without any quality variation
Silver coin Gold coin Silver coin
Gold coin
Embossing tool engraved with the nanosecond laser (24h).
(Present process)
Embossing tool engraved with the femtosecond laser (3h18)
Embossing tool after Chromium-plating
The I4MS scheme helped generate innovation in a collaborative approach
Helped make the link between suppliers, technology centers and end-users
Helped create a « community of competence »
€€€
HOW I4MS HELPED
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Impact on partners Amplitude systems: a new ultrafast laser product, 20M€ in turnover
cumulated over the coming 3 to 5 years. In line with this business, more than 30 jobs for qualified laser specialists will be created.
ALPhANOV: a new competence in laser processing (+10% in turnover)
Monnaie de Paris: new visual effects giving a competitive advantage on the collection coins segment. 5x improvement on process time.
IMPACT
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
Exploitation plan Exploration of new applications (jewelry, anticounterfeit marking, etc)
already generating turn-over Exploration of new functions (super-hydrophobic, anti-bacterial surfaces,
etc) PILATEX project Technology transfer in discussion among partners to implement ultrafast
laser technology in Monnaie de Paris production process
EXPLOITATION PLAN
I4MS 2016: FOSTERING DIGITAL INDUSTRIAL INNOVATION IN EUROPE · 23rd and 24th of June – Amsterdam
THANK YOUFOR YOUR ATTENTION