AICHE Spring 2016 PRICO Presentation

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    Using Dynamic Simulation toImprove a PRICO LNG LiquefactionPlant Operation

    Guofu Chen

    GChenGuofuChen!com

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    "#out Guofu• Guofu Chen is a professional $echanical %ngineer an& a professional

    Chemical %ngineer as 'ell!

    • $r! Guofu Chen starte& his career at "ir Liqui&e as a process engineerright after gra&uation in ())(* ma+oring refrigeration an& cryogenics!

    In ()), $r! Chen +oine& -"S %nergy an& focuse& on gas tur#ine inlet airchilling! Speci.cally he &esigne& three /01 tur#ine inlet chilling plants forthree /01 "ustralian LNG pro+ects!

    • "#out t'o years ago* $r! Chen #ecame a team mem#er of 2ouleProcessing! Over there* he focuse& on mo&ular gas processing an&

    con&ensate sta#ili3ation plants!

    • $r! Chen has one patent application! 4e also spea5s at &i6erentconferences* such as "spen-ech* "S$%* GP" an& Po'erGen conference!

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    Disclaimer

    PRICO is an LNG process to liquefy naturalgas! -he patent is o'ne& #y 7lac5 8 9eatch!

    •  -he author &oes not 'or5 for 7lac5 8

    9eatch* nor the paper is sponsore& #y 789! -he author is not a:liate& 'ith 789 #y anymeans!

    •  -he paper is for aca&emy research purposeonly!

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    "gen&a• Intro&uction to PRICO LNG Process

     – $o&eling in 9$GSim

    • Process Control of PRICO Process

     – Refrigerant ;lo' an& LNG -emperature Control

     – Refrigerant Compressor Suction Control

    • Optimi3e PRICO to Liquefy $ore LNG

     – -he Challenge 'ith Statusey -a5ea'ay

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    Intro&uction to PRICO LNGProcess• In the early ?@)s* 7lac5 8 9eatch &evelope& the PRICOA single

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    PRICO Process ;lo'Diagram

    Diagram eBtracte& from 789 'e#site

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    "gen&a• Intro&uction to PRICO LNG Process

     – $o&eling in 9$GSim

    • Process Control of PRICO Process

     – Refrigerant ;lo' an& LNG -emperature Control

     – Refrigerant Compressor Suction Control

    • Optimi3e PRICO to Liquefy $ore LNG

     – -he Challenge 'ith Statusey -a5ea'ay

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    $C4% Con.guration

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    Compressor Curves RP$s

    Est Section

    (n& Section

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    "gen&a• Intro&uction to PRICO LNG Process

     – $o&eling in 9$GSim

    • Process Control of PRICO Process

     – Refrigerant ;lo' an& LNG -emperature Control

     – Refrigerant Compressor Suction Control

    • Optimi3e PRICO to Liquefy $ore LNG

     – -he Challenge 'ith Statusey -a5ea'ay

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    Complete PRICO ProcessControl

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    LNG -emperature Control

    ;inal LNG outlet temperature iscontrolle& #y the main compressorspee& or gui&e vanes!

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    Compressor Suction Control

    • $isconceptionF Control thecompressor suction pressure via 2- valve!

    • Pro#lemF Liqui& carryover tocompressor

    • "ppropriateF Controlsuction superheat*instea& of pressure!

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    "gen&a• Intro&uction to PRICO LNG Process

     – $o&eling in 9$GSim

    • Process Control of PRICO Process

     – Refrigerant ;lo' an& LNG -emperature Control

     – Refrigerant Compressor Suction Control

    • Optimi3e PRICO to Liquefy $ore LNG

     – -he Challenge 'ith Statusey -a5ea'ay

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     -he Challenge

     -he LNG o' 'as (H)*))) l#hr /JE$$-P"1

    Superheat of compressor suction 'asK) ;!

    Is the plant a#le to liquefy () moreo'M

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     -he Pro#lem

    LNG temperature increases to

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     Q%S Q%S Q%S

    Lo'er superheat lea&s to lo'er

    po'er consumption an& LNGtemperature!

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     -he Solution

    ith lo'er superheat temperature*the LNG temperature is #ac5 to

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    "gen&a• Intro&uction to PRICO LNG Process

     – $o&eling in 9$GSim

    • Process Control of PRICO Process

     – Refrigerant ;lo' an& LNG -emperature Control

     – Refrigerant Compressor Suction Control

    • Optimi3e PRICO to Liquefy $ore LNG

     – -he Challenge 'ith Statusey -a5ea'ay

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    >ey -a5ea'ay

    Do not control the Est

     stage suctionpressure* instea&* control the suctionsuperheat!

    • Optimi3e the superheat to re&ucepo'er consumption* yet ma5e sureno liqui& carryover!

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    =uestions

    Guofu ChenGChenGuofuChen!com