2800XPC

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Operating Specifcation 2800 XPC C ROTATION L meters 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 feet 19.7 13.1 6.6 0 6.6 13.1 19.7 26.2 32.8 39.4 45.9 52.5 59.1 65.6 72.2 78.7 22 72.2 20 65.6 18 59.1 16 52.5 14 45.9 12 39.4 10 32.8 8 26.2 6 19.7 4 13.1 2 6.6 0 0 2 6.6     m     e      t     e     r     s      f     e     e      t NominalPayLoad 59.0mt 65.0st NominalDipperCapacity SAEstruck 33.6m 3 44.0yd 3 SAE2:1 36.6m 3 47.9yd 3 RatedSuspendedLoad 122.5mt 135.0st OptimumTruckSize 172-240mt 190-265st (240sttruckshown) Capacity HeightofCut 16.6m 54ft.6in. RadiusofCut 24.2m 79ft.3in. DumpingHeight*(DoorOpen) 9.1m 30ft.0in. FloorLevelRadius 16.4m 53ft.9in. TailSwingRadius 9.9m 32ft.6in. OperatorEyeLevel 9.6m 31ft.4in.  Working Ranges * Heightshownwit hbail-typedipper .Heightswillbeg reaterwith bail-lessorcompac t-baildippers. Actualdumpingheig htcanbe greaterthandoorclearanceheight. 2800XPC Electric Mining Shov el Digital Drive Control

Transcript of 2800XPC

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Operating

Specifcation

2800XPC

C ROTATIONL

meters 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 feet 19.7 13.1 6.6 0 6.6 13.1 19.7 26.2 32.8 39.4 45.9 52.5 59.1 65.6 72.2 78.7

22 72.2

20 65.6

18 59.1

16 52.5

14 45.9

12 39.4

10 32.8

8 26.2

6 19.7

4 13.1

2 6.6

0 0

2 6.6

    m    e     t    e    r    s

     f    e    e     t

NominalPayLoad 59.0mt 65.0st

NominalDipperCapacity

SAEstruck 33.6m3 44.0yd3

SAE2:1 36.6m3 47.9yd3

RatedSuspendedLoad 122.5mt 135.0st

OptimumTruckSize 172-240mt 190-265st

(240sttruckshown)

Capacity

HeightofCut 16.6m 54ft.6in.

RadiusofCut 24.2m 79ft.3in.

DumpingHeight*(DoorOpen) 9.1m 30ft.0in.

FloorLevelRadius 16.4m 53ft.9in.

TailSwingRadius 9.9m 32ft.6in.

OperatorEyeLevel 9.6m 31ft.4in.

 Working Ranges

*Heightshownwithbail-typedipper.Heightswillbegreaterwithbail-lessorcompact-baildippers.Actualdumpingheightcanbegreaterthandoorclearanceheight.

2800XPCElectric Mining Shovel

Digital Drive Control

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Electrical Control

• CenturionSupervisoryControllerprovidesdirectintegratedcommunicationwithmotordrivesgivingprecisemotorcontrolandfastcycletimes.Real-timemulti-taskingcapabilityallowsforoptimalmachinelogicsequencing,monitoringandcontrol.

• CenturionI/OSystemuses‘Profibus’communicationprotocolforseamlessintegrationofallshovelsubsystemsandfutureexpandability.Low-voltage24VDCI/Odroppointsfeatureopenandshortcircuitdetectionforimproveddiagnosticsandtroubleshooting.

• CenturionInformationSystem’senhancedGraphicalUserInterface(GUI)featuresintuitive,icon-basedscreenstodisplayvitalinformationsuchasshovelstatus,troubleshootinginformation,andoptionalproductionmonitoringdataandoperatorfeedback.

• P&HDigitalDCDriveprovidesprecise,reliable,solidstatepowertothemainmotionmotors.

Dipper & Dipper Trip

• P&HOPTIMAdipperscombineconsistentproductivitywithhighdurabilityandmaintainability.Dippersareconfiguredtominespecificconditionsandcapacityrequirementsfromavarietyofcombinationsofbodyandlipdesigns,aswellasotheruniqueP&Htechnologies.SpecificwearpackagesandGETstylescanbecooperativelyspecified.

• P&HTripRitesystemutilizesabrushlessDCelectricmotorwithsealedplanetarydriveunitforreliabletripandslacktakeupoperation.

Crowd

• PowerbandV-beltdrivebetweenmotorandgearcaseabsorbsshockloads.

• Firstandsecondreductiongearinginenclosedgearcaseforreliablesplashlubrication,easeofmaintenance,andextendedcomponentlife.

• Twinlegdipperhandlewithtorsionboxandrackandpiniondrivehasinherentstabilityinthebankforoptimaldigging.

• Springsetairreleasediscbrake.

Swing

• TwomodularP&Hplanetarygearcasesofprovendesignandasingle

pieceforgedswinggeartransmittorqueforfastcycletimes.

• Springsetairreleasediscbrakes-onepermotor.

Hoist

• Allgearinghousedinsingleenclosedgearcasewithfilteredoilcirculationforreliablesplashlubricationandeaseofmaintenance.

• Large56”diameterhoistdrumforextendedropebendinglife.Ferrulebecketsystemanddualelectrictuggersarestandardforefficientropechange.Dualelectrictuggeroptionisavailable.

• Springsetairreleasediscbrakes-onepermotor.

Propel

• TworuggedP&Hplanetarygearcasesofprovendesignindependentlytransmittorquetothedrivesprockets,producingthetractiveeffortrequiredforfast,efficientpropelandpositioningoperations.

• P&HDELTADrivelowtensionsprocketdrivesystemwithheavydutycastcrawlershoes.

• Springsetairreleasediscbrakes-onepermotor.

Cable Data

Hoist(wirerope) 60mm 2.38in.dia.

Suspension(bridgestrand) 90mm 3.50in.dia.

DipperTrip(wirerope) 13mm 0.50in.dia.

Power RequirementsSupplyVoltage* 4160or7200V 3000,5000,6000or6600

3Phase,60Hz 3Phase,50Hz.

SupplyTransformer (Minimum)2500kVA

Minimum Short Circuit VAAvailable at Shovel 22 MVA

*Voltagepercustomerrequirements

TRANSFORMER

MainArmatureTransformer 2000kVA

Auxiliaries-FieldTransformer 450kVA

Control/LightingSupplyWinding 50kVA

Electrical Control Systems

P&H DIGITAL DC STATIC DC POWER CONVERSION AND

REACTIVE POWER COMPENSATION

*Ratedat600Vandbasedonoutsideambienttemperatureof50°Cor122°F.**Cascadedhoistconverters.

P&H DIGITAL DC AUTOMATIC REACTIVE POWER

COMPENSATION*

*Nominalratingatratedcapacitorvoltage(600VAC)*Ratedat600Vandbasedonoutsideambienttemperatureof50°Cor122°F.**Cascadedhoistconverters.

P&H DC FAST RESPONSE MAIN MACHINERY MOTORSHoistMotor Continuousrating@600volts Total1194kW/1600hp(Twoused) Peakdevelopedpower 2065kW/2768hp

SwingMotor Continuousrating@550volts Total746kW/1000hp(Twoused) Peakdevelopedpower 1119kW/1500hp

CrowdMotor Continuousrating@550volts Total537kW/720hp(Oneused) Peakdevelopedpower 592kW/793hp

PropelMotor Continuousrating@550volts Total612kW/820hp(Twoused) Peakdevelopedpower 1460kW/1958hp

Hoist**/Propel Swing Crowd/Propel

ContinuousArmature

ConverterKWRating@600VDC*

2x1860kW 1860kW 1860kW

15Sec.ArmatureConverterCurrentRating*

3700amp. 3700amp. 3700amp.

ContinuousFieldConverterRating*

150amp. 150amp. 150amp.

60Hz.(7step) 50Hz(8step)

SwitchedSteps +4725kVARTotal +4500kVARTotal

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TRANSFERCABINET

AIRCOMPRESSOR

REACTIVEPOWER

COMPENSATIONCABINET

AUXILIARYLOAD

CENTER

LOWVOLTAGE

COLLECTOR

SWING

MOTORAND

TRANSMISSION

120VACLOADCENTER

CENTURION

CONTROLCABINETTOUCHSCREEN

MONITOR

MOTORCONTROL

CENTER

HIGHVOLTAGECABINET

WITHISOLATORS

AUXILIARIES

TRANSFORMER

HOISTDRUMCONVERTERCABINET

SWINGMOTORANDTRANSMISSION

HOISTMOTOR

LUBERESERVOIR(1362LITER/

360GAL.GREASE

984LITER/260GAL.OGL)

HOISTMOTOR

ELECTRONICS ROOM

LUBRICATION ROOM

ACCESSORYPANEL

MAINTRANSFORMER

GROUNDFAULT

SUPPRESSIONCABINET

SECONDARY

BREAKERCABINET

Overall Dimensions

A Width 13.1 m 43 ft. 0 in.

B Length 14.8 m 48 ft. 8 in.

C HeightOverGantry 12.4 m 40 ft. 9 in.

D WidthofCrawlerShoes1422 mm (std.)1829 mm

56 in. (std.)72 in.

E WidthofCrawlers(std.) 9.0 m 29 ft. 8 in.

F LengthofCrawlers 10.8 m 35 ft. 5 in.

G GroundClearance 1.0 m 3 ft. 4 in.

I Height—GroundtoBottomofCounterweight 2.7 m 8 ft. 10 in.

Machinery Deck Plan

2800XPC

D

G

E

C

F

H

BA

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P&H MinePro Services1-888-MINEPROOutside the U.S. and CanadaPhone: (414) 671-4400Fax: (414) 671-7306www.minepro.comwww.phmining.com

Features And CustomizationGround Pressure & Weight

BEARING AREA - GROUND PRESSUREStandard: CrawlerBearingArea 23.94m2 37,112in2

56"Shoes/1422mm

CrawlerGroundPressure 442kPa 64.10psi 56"Shoes/1422mm

Optional: CrawlerBearingArea 30.78m2 47,716in2

72"Shoes/1829mm CrawlerGroundPressure 345kPa 50.09psi

72"Shoes/1829mm

WEIGHTS - APPROXIMATE*WorkingWeight(withDipper,Approx.Wt.) 56"Shoes/1422mm 1,079,000kg 2,379,000lbs

72"Shoes/1829mm 1,084,000kg 2,390,000lbs

Counterweight(Punchings)** 230,000kg 507,000lbs

*Allweightssubjectto5%variation.**Tobefurnishedbycustomer.

The2800XPCisbuiltwithseveralfeaturestoenhancesafety,reliability,andproductivityoverthelifecycleoftheoperation.

• AutomaticLubricationandCompressedAirSystemswithadvanceddiagnosticandcontrol

• TemperatureMonitoringSystemforallDCmotors,drumshaftbearings,shippershaftbearings

• AutomaticBoomSoftSetdownSystem(ABSS)andBoomProleProtectionEnvelopetohelppreventexcessiveloadingtotheattachmentduringoperation

• Anti-Swing-in-Banksystemtoreduceexcessivesideloadingonhandleandattachement

• Remotehoistcontrolpendantandhoistropewinchtoassistinsafeandefcientropechangeouts

• HousePressurizationSystemtoprovidelteredairforcoolinganddustrepression

Thestandardshovelcanbecustomizedforlocalandminesitespecicconditionsinthefollowingareas:

• OperatorCab

• ClimateControl

• ColdWeatherEquipment

• TechnologyandSoftware

• ElectricalandMechanicalSystems

•MaintenanceSystems

XS-4186-1 PDF-310

Loading Control Center

ANTEROOM(SHOWNWITH

OPTIONALTOILET)

SPACEFORAPPLIANCES

LOCKERS

STORAGECABINET

ELECTRICAL

CABINET

TRAINER’SSTATION

SPACEFORMINE

COMMUNICATIONS

EQUIPMENT

TOUCHSCREENGUI

ANDOPTIONALREMOTECAMERASYSTEM

ARMRESTMOUNTED,

PISTOLGRIPJOYSTICKS

6-WAYPOWERADJUSTABLEAIRSUSPENSIONSEATWITHHEATANDVIBRATORYMASSAGE

LightingStandard: MetalHalide,400W,highintensitydischarge(HID)

primaryexteriorfloodlights(11)mountedontheoperator’scab,RHroom,LHroomandmachineryhouse.Halogen,500Wsecondaryexteriorfloodlights(7)mountedunderrevolvingframecorners,machineryhouseandabovecabdoor.Fluorescentlights(20)illuminateinteriorofthemachineryhouse,RHandLHroom.

Optional: HighPressureSodium,400Wor1000Wprimaryexteriorfloodlights.SecondaryexteriorfloodlightcombinationofHalogen,500W(3)andfluorescentlights(6)mountedunderrevolvingframe

NOTE:Alldesigns,specificationsandcomponentsofequipment

described above are subject to change at manufacturer’s solediscretion at any time without advance notice. Data published

herein is informational in nature and shall not be construedto warrant suitability of machine for any particular purpose as

performance may vary with conditions encountered. The onlywarrantyapplicableisourstandardwrittenwarrantyforthismachine.

P&HandP&HMineProServicesaretrademarksofJoyGlobalInc.

oroneofitsaffiliates.©2010P&HMiningEquipmentInc.Allrightsreserved.