冷凍閥測試法規 BS 6364 介紹與實務探討

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冷凍閥測試法規 BS 6364 介紹與實務探討. 製閥產業低逸散性研發與驗證技術研討會 . ================================= 財團法人 金屬工業研究發展中心 區域研發服務處 北區技術開發與檢測組      曾博義 Tel : (02) 27013181-506 E-Mail : [email protected] =================================. 中 華 民 國 98 年 11 月 10 日. - PowerPoint PPT Presentation

Transcript of 冷凍閥測試法規 BS 6364 介紹與實務探討

  • BS 6364 98 11 10 ================================= Tel : (02) 27013181-506 E-Mail : [email protected]=================================

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    Section 1Gernal Section 2Design Section 3Testing Appendix ACryogenic test Appendix BPreferred materials Appendix CInformation to be supplied by purchaser

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    Section 1 Scope The size range covered by this standard is DN 15 to a maximum nominal size appropriate to the above product standards, in the temperature range 50 C to 196 C, yet capable of operation at ambient conditions to allow for start-up and run-down. NOTE 1 For marine applications where design temperatures are below 165 C attention is drawn to the need to check requirements with the relevant Statutory Authority.

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    Section 2 Design 4.1 Valves shall be supplied with extended bonnets/glands (see Figure 1). The length of the extension shall be sufficient to maintain the stem packing at a temperature high enough to permit operation within the normal temperature range of the packing material.

    MSS SP 134: Cold Box :An enclosure that insulates a set of equipment from the environment without the need for insulation of the individual components inside the cold box. (cryogenic liquid/vapor service) Cold Box Extension :A valve body/bonnet extension section that removes the operating mechanism of the valve outside the cold box and is required to be longer than a non-cold box extension. (cryogenic gas or liquid service )

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    Section 2 Design 4.2 Valves on gas service shall be capable of operation with the valve stem at or above the horizontal position.4.3 Valves in liquid service other than cold box applications shall be capable of operation with the valve stem at or above 45 above the horizontal position.()4.4 For cold box applications, valves shall be suitable for use with the valve stem at or above 15 above the horizontal position . () 4.5 For applications other than cold box applications the minimum gland extension length shall be 250 mm.()4.6 Valves shall be designed to relieve pressures above normal working pressure that may build up in trapped cavities due to thermal expansion or evaporation of liquid.()

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    Section 2 Design BS 6364MSS SP-134

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    Section 2 Design 4.7 Where valves, by design, are unidirectional in operation, the flow direction shall be clearly indicated either on and integral with the body of the valve or on a plate securely attached to the body of the valve.()

    4.8 Valve bonnets shall be bolted, welded or union type. Union type bonnets shall only be used on valves DN 50 and below, or for marine applications DN 40 and below, and the union nut shall be locked to the body. The use of screwed bonnets shall not be permitted.Bonnet:,union(),unionDN 50DN 40,, .

    4.14 The maximum force required to operate the valves manually under service conditions, whenapplied at the rim of the handwheel or lever, shall not exceed 350 N, except for valve seating andunseating only, when it shall be permissible for this value to be increased to 500 N. Where reduction gearing is provided, it shall be suitable for operation at ambient temperature.,350N,/500N.

    4.15 Valves for flammable service shall be designed to ensure electrical continuity to prevent build-up of static electricity.()

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    Section 2 Design 5 Materials: Appendix B gives the preferred austenitic steels and non-ferrous materials that may be used.

    5.1 Bolting materials shall be selected from those listed in BS 4882:1990 Specification for bolting for flanges and pressure containing purposes

    5.2 Valves shall have metal/metal or soft seats (see Appendix C type of valve seat). Soft seats shall be backed by a secondary metal seat. Virgin PTFE shall be supported in such a way as to prevent cold flow.

    6 Non-destructive testing6.1 Examination of welds. Butt welded joints on fabricated sections of valves shall be fullyradiographed and shall comply with 5.7 of BS 5500:1988. (BS 55005.7)6.2 Examination of castings :BS 5988

    7 Repair of castings Weld repair of castings shall be to the standards of acceptability in accordance with the quality level specified in BS 5998.

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    Section 3 Testing 8.1 Shell strength test 1,. ,,.

    8.2 Shell leak test. During the test duration specified in Appendix B of BS 6755-1:1986, there shall be no visible leakage.,.

    8.3 Seat leak test ,6.9 bar.:0.3 mm3/s x DN :.

    8.4 Cryogenic prototype testing. When tested as described in Appendix A, valves shall satisfy all the requirements of the test as given in that appendix. Valves intended for marine applications shall be subjected to the tests described in Appendix A.:. :.

    9 Marking : ,BS 6364:1984 196 C.

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    Appendix A Cryogenic testA.3.1 Handwheel operated valves: gate, globe, ball and butterfly valves.A.3.2 Check valve

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    Appendix A Cryogenic testA.3.1 Handwheel operated valves: gate, globe, ball and butterfly valves.1.-196 C.2.20.3.4. The leakage rate measured at the flowmeter shall not exceed 100 mm3/s DN.

    5.,,15,body/bonnet.()1.-196 C.2.20.3.

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    Appendix B Preferred material BS 131-2 Charpy V-notch.BSBS 1504BS 3100.

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    Appendix C Information to be supplied by purchasera) Number of relevant valve product standard.b) Nominal size (DN).c) Nominal pressure (PN).d) Whether valves are for cold-box application (see 4.4).e) Any special lengths of gland extensionf) Any particular method of pressure relief (see 4.6).g) Any special requirements for bolted bonnet gasket material (see 4.8).h) Whether valves are required for flammable service (see 4.15).i) Any special requirements for gland packing (see clause 5).j) Type of valve seat (see 5.2).k) Whether weld ends are to be radiographed (see 6.2).l) Any special requirements for the degreasing medium (see 8.1.3).m) Whether cryogenic tests are required (see 8.4).n) Whether Charpy V-notch impact testing is required on cast steels (see Table 2).

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    Thank you for your attention