CONTENT (목차)• Company Profile (회사 소개)• Employees & Organization (조직도)
• Certificates/ Patent Status (증명서/특허 현황)• Product Catalogue (제품 카탈로그)
• Sales Reference (매출 실적)• Manufacturing Process (제조 공정)
• R&D Process (연구 개발 과정)• Valve Pictures/ References (밸브 사진/참고)
COMPANY PROFILE• 2019.01 : 특허 등록 - 압력측정플러그가 구비된 버터플라이 밸브 (No. 제10-1945665)
• 2018.10 : 특허 등록 - 보조손잡이가 형성된 버터플라이 밸브 (No. 제10-1913062)
• 2018.01 : ㈜케이비밸브테크놀로지로 상호변경
• 2017.11 : ISO 9001:2015 인증획득 (10BK01059)
• 2017.07 : 특허 등록 – 버터플라이 밸브 메탈시트구조 (No. 제10-1759792호)
• 2017.03 : 특허 등록 – 초저온용 밸브 누설시험방법 (No. 제10-1718631호)
• 2016.05 : 특허 등록 – 버터플라이 밸브의 시트구조 (No. 제10-1624906호)
• 2014.03 : DNV Fire Safe type approval 인증 획득
• 2014.01 : BV Fire Safe Cert. (8/400.5-01-CT) 인증 획득
• 2013.05 : 위생안전기준 (KC)인증 획득
• 2012.07 : ㈜케이비밸브세일즈로 상호 변경
2012~2019
COMPANY PROFILE 2009~2012• 2012.04 : Type Approval Certificate from BV (ACM 145/2257/01)인증 획득
• 2012.02 : CCS (중국) Type Approval 인증 획득 (HQ002040)
• 2011.03 : 포스코 BS 프로젝트 사업자 선정 (Triple Offset)
• 2010.11 : ADIPEC (아부다비 전시회)참가
• 2010.10 : 경남신문; 경남지방중소기업청; 경산남도 14회 중소기업대상 특별상 수상
• 2010.10 : 양방향 Triple offset 버터플라이 밸브 특허 신청 (No.10-0978518)
• 2010.08 : 버터플라이 밸브 특허 (No.10-0978518)
• 2010.07 : API609모노그램 (609-0027) 인증획득
• 2010.03 : 실용신안 (No.20-0448097)
• 2009.11 : 천만불 수출의 탑 국무총리 표창
• 2009.06 : 중소기업기술혁신 개발사업 실용과제 선정 (~2010.05.31)
COMPANY PROFILE 2004~2008• 2008.05 : BV 인증 (8/400.5-01-CT)
• 2008.03 : 유망 중소기업 선정 (대구은행)
• 2008.02 : 벤처기업인증 (기술보증기금)
• 2007.03 : 공장 증축 (1,954 ㎡)
• 2006.05 : 케이비밸브㈜로 법인 상호 변경
• 2005.07 : CLEAN 사업장 인증서 획득
• 2005.06 : 실용신안 획득 – 버터플라이 밸브 (No. 0388308)
• 2005.05 : 벤처기업 업체로 선정
• 2005.01 : 특허 등록 – 버터플라이 밸브 (No. 0470755)
• 2004.11 : 한국서부발전㈜ 정비적격업체 인증 획득
• 2004.04 : CE0062 마크 인증 획득
COMPANY PROFILE 1998~2004• 2004.04 : 중소기업기술혁신 개발사업 일반과제 선정 (~2005.03.31)
• 2003.06 : 특허 등록(No. 0388246)
• 2003.02 : 한국 동서발전㈜ 정비적격업체 인증 획득
• 2002.01 : 특허 등록 – 2RD Metal Seat (No.2002-0003106)
• 2001.12 : 한국 산업규격 (KS) 인증획득 (No. KS B 2813)
• 2001.06 : 특허 등록 – 버터플라이 밸브 (No.0287815)
• 2000.08 : 실용신안 획득 – 기밀성이 양호한 버터플라이밸브 (No.0202655)
• 1999.07 : 공장등록
• 1999.02 : 케이비밸브㈜로 법인상호 변경
• 1998.04 : 한국 버터플라이 밸브㈜ 설립
< 사업자 등록증 / 공장 등록증>
EMPLOYEES & ORGANIZATION (조직도)
• CERTIFICATES STATUS (증명서현황)
• CODES / REGULATIONS / STANDARDS (코드/규정/표준)
CERTIFICATES STATUS (증명서 현황)
CERTIFICATES STATUS (증명서 현황)Authority Type Item Standard Issued Expired Cert. No.
Bureau Veritas ISO 9001:2008
Design, production and servicing of
butterfly valve for industrial use
ISO 9001 2017.09.01 2020.09.11 10BK01059
KSA KSWafer Type Rubber
Seated Butterfly ValveKS B 2813 2013.01.03 01-2423
Bureau Veritas S.A. CE0062 Butterfly Valves 97/23/CE 2018.03.29 2019.09.23CE-PED-H-VS001-16-KOR-
revA
DNV Type ApprovalFIRESAFE Butterfly
ValvesDNV Class
Rule2014.06.21 2018.06.30 P-14770
APIMonogram
LicenseButterfly Valves API 609 2017.06.27 2019.06.12 609-0027
PATENT STATUS (특허 현황)Patent title (특허명) date Authority (기관) Patent No.
Bi-directional soft seat(양방향 소프트시트)
2015-01 Korean Intellectual Property Office (특허청) 제10-1624906호
Bi-directional metal seat(양방향 메탈시트)
2015-10 Korean Intellectual Property Office (특허청) 제10-1759792호
Cryogenic valve test machine(초저온밸브 시험 장비)
2015-10 Korean Intellectual Property Office (특허청) 제10-1718631호
PATENT STATUS (특허 현황)Patent title (특허명) date Authority (기관) Patent No.
Butterfly valvewith sub-handle
(보조손잡이가 형성된버터플라이밸브)
2018-10 Korean Intellectual Property Office (특허청) 제10-1913062호
Butterfly valvewith Pressure check plug
(압력측정플러그가 구비된버터플라이밸브)
2019-01 Korean Intellectual Property Office (특허청) 제10-1945665호
CODES / REGULATIONS / STANDARDSSTANDARD SPEC. NO. DESCRIPTION
DATE OF ISSUE
ANSI B16.5 Pipe Flanges And Flanged Fitting 2017
ANSI B16.10 Face-t Face and End-t End Dimensions of Ferrous Valves, 2017
ANSI B16.34 Valves Flanged, Threaded & Welding End, 2017
ASME B16.47 Large Diameter Steel Flanges-NPS 26 through NPS 60 2017
API 598 Valve Inspection and Testing 2016
API 609 Butterfly Valves : Double Flanged, Lug and Wafer Type 2017
API 607 Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats
2016
MSS MSS-SP-6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
2017
MSS MSS-SP-25 Standard Marking System for Valves, Fittings, Flanges and Union 2018
MSS MSS-SP-44 Steel Pipeline Flanges 2016
MSS MSS-SP-55 Quality Standard for Steel Casting for Valves, Flanges, and Other Piping Components
2011
MSS MSS-SP-68 High Pressure Butterfly Valves with Offset Design 2017
CODES / REGULATIONS / STANDARDSSTANDARD SPEC. NO. DESCRIPTION
DATE OF ISSUE
MSS MSS-SP-134Valves for Cryogenic Service Including Requirements for
Body/Bonnet Extensions2012
EN EN 1626 Cryogenic Vessels Valves for Cryogenics Service 2008
EN EN 593 Industrial Valves-Metallic Butterfly Valves 2017
EN EN 12266-1 Industrial Valves-Testing of Valves 2012
EN EN 1092-1 Flanges and Their Joints, PN Designated 2018
EN EN 1759-1 Flanges and Their Joints, Class Designated 2004
EN EN 10204 Metallic Products-Types of Inspection Documents 2004
BS BS 6364 Valves for Cryogenic Service 1984
ISO ISO 5211 Industrial Valves-Part-Turn Actuator Attachment 2017
ASTM - American society for testing materials -
PRODUCT CATALOGUE❖Butterfly Valves
• Concentric Type (중심형)• Eccentric Type (편심형)
• Soft Seated High Performance (소프트시트 하이퍼포먼스)• Metal Seated High Performance (메탈시트 하이퍼포먼스)• Fire Safe Type (화재안전형)
• Triple Offset (삼중편심형)
PRODUCT CATALOGUE❖Concentric type / Water Works (중심형/수도용)
CLASSIFICATION Concentric type (중심형)
Flange Ratings(후렌지 등급)
JIS 5K/10KANSI 125#/150#
PN6/10
ND (공칭지름) DN50~DN1200 / 2”~48”
Temp. Range(온도범위)
-10’C ~ 120’C
Applications(적용)
Water Works (수도)Construction Industry (건설)Shipbuilding Industry (조선)
Air Conditioning (공조)
Flange Connection(후렌지 연결)
LUG / WAFER FLANGE
Operation(작동)
Worm gearActuator
Lever
SPEC (사양)
•Seated
• Shaft located on the center of the disc (디스크의 중앙에 위치한 축)• Good sealing performance at low pressure (저압에서 우수한 기밀성능)
PRODUCT CATALOGUE❖Eccentric type (이중편심형)
CLASSIFICATION Eccentric type (편심형)
Flange Ratings(후렌지 등급)
JIS 5K/10K / 16KANSI 125#/150# /PN6/10/16
ND (공칭지름) DN50~DN1000 / 2”~40”
Temp. Range(온도 범위)
10’C ~ 120’C
Applications(적용)
Water Works (수도)Construction Industry (건설)Shipbuilding Industry (조선)
Air Conditioning (공조)
Flange Connection(후렌지 연결)
LUG / WAFER FLANGE / D. FLANGE
Operation(작동)
Worm gearActuator / Lever
•Seated
• Sealing performance between disc and rubber seat contact (디스크와 고무시트 접점 사이의 기밀 성능)
• Advanced model from concentric type with low torque and high pressure application(낮은 토크와 고압을 적용한 중심형보다 발전된 모델)
SPEC (사양)
PRODUCT CATALOGUE
CLASSIFICATION Soft Seated HP (소프트시트)
Flange Ratings(후렌지 등급)
JIS 5K/10K/16K/20KANSI 125#/150#/300#
PN6/10/16/25
ND (공칭지름) DN50~DN1200 / 2”~48”
Temp. Range(온도 범위)
~ 260’C
Applications(적용)
Semiconductor Line (반도체)Shipbuilding Industry (조선)
Chemical Plants (화학)Energy Plants / Food Industry
(발전 / 식품)Steel Works (철강)
Flange Connection(후렌지 연결)
LUG / WAFER FLANGE / D. FLANGE
Operation(작동)
Worm gearActuator / Lever
•Seated
❖High Performance type (이중편심 하이퍼포먼스형)
• Shaft axis moved to side to get better torque characteristic (더 나은 토크 특성을 얻기 위해 축이 측면으로 이동함)• Enhanced high pressure sealing with thermoplastic seat (열가소성 시트로 향상된 고압 씰링)
SPEC (사양)
PRODUCT CATALOGUE
CLASSIFICATION Metal Seated HP (메탈시트)
Flange Ratings(후렌지 등급)
JIS 5K/10K/16K/20KANSI 125#/150#/300#
PN6/10/16/25
ND (공칭지름) DN50~DN1200 / 2”~48”
Temp. Range(온도 범위)
~ 450’C
Applications(적용)
Shipbuilding Industry (조선)Chemical Plants (화학)Energy Plants (발전)
Food Industry / Steel Works(식품 / 철강)
Flange Connection(후렌지 연결)
LUG / WAFER FLANGE / D. FLANGE
Operation(작동)
Worm gearActuator / Lever
•Seated
❖High Performance type (이중편심 하이퍼포먼스형)
• Shaft axis moved to side to get better torque characteristic (더 나은 토크 특성을 얻기 위해 축이 측면으로 이동함)• Good resistance against particle and high temperature service (입자 및 고온 서비스에 대한 우수한 저항성)
SPEC (사양)
PRODUCT CATALOGUE
CLASSIFICATION Fire Safe HP (화재안전형)
Flange Ratings(후렌지 등급)
JIS 5K/10K/16K/20KANSI 125#/150#/300#
PN6/10/16/25
ND (공칭지름) DN50~DN1000 / 2”~40”
Temp. Range(온도 범위)
~ 260’C
Applications(적용)
Shipbuilding Industry (조선)Chemical Plants (화학)
Energy Plants / Steel Works(발전 / 철강)
Flange Connection(후렌지 연결)
LUG / WAFER FLANGE / D. FLANGE
Operation(작동)
Worm gearActuator / Lever
•Seated
❖High Performance type (이중편심 하이퍼포먼스형)
• Shaft axis moved to side to get better torque characteristic (더 나은 토크 특성을 얻기 위해 축이 측면으로 이동함)• Enhanced high pressure sealing with thermoplastic seat (열가소성 시트로 향상된 고압 씰링)• Ensure minimum blockage under fire with 2nd metal sealing and graphite
(2차 메탈씰링 및 흑연으로 화재 시 최소 차단을 보장함)
SPEC (사양)
PRODUCT CATALOGUE
CLASSIFICATION Triple Offset (삼중편신형)
Flange Ratings(후렌지 등급)
JIS 5K/10K/16K/20KANSI 150#/300#/600#
PN6/10/16/25
ND (공칭지름) DN50~DN900 / 2”~36”
Temp. Range(온도 범위)
~ 450’C
Applications(적용)
Shipbuilding Industry (조선)Chemical Plants (화학)Energy Plants (발전)
Food Industry / Steel Works(식품 / 철강)
Flange Connection(후렌지 연결)
LUG / WAFER FLANGE / D. FLANGE
Operation(작동)
Worm gearActuator / Lever
•Seated
❖Triple Offset type (삼중편심형)
• Cone type sealing bevel enhances the torque and sealing characteristic(원뿔형 씰링 경사면은 토크 및 기밀 특성을 향상시킵니다.)
• Essence of the butterfly valve technology (버터플라이 밸브 기술의 정수)
SPEC (사양)
PRODUCT CATALOGUE❖Triple Offset type (삼중편심형)
Exploded view(분해도)
WORK FLOW & Equipment (공정 흐름 및 장비)• WORK FLOW (공정 흐름)
• EQUIPMENT _ Headquarter (장비-본사)
• EQUIPMENT _ Major Sub-supplier (장비-주요 협력공급업체)
WORK FLOW & Equipment (공정 흐름 및 장비)• WORK FLOW (공정흐름)
PO(발주)
DESIGN(설계)
PURCHASE(구매)
INSPECTION(수입검사)
MACHINING(가공)
INSPECTION(검사)
1 2 3 4 5 6
Castings (주조)
Body / Disc
Raw Materials (원자재)
Stem / Seat / Retainer
Parts (부품)Worm Gear/Actuator
Accessory (악세서리)Packing / Gland / Bolt
CleaningBody &Disc
(세척 바디&디스크)
ASSEMBLY(조립)
TESTING(시험)
DELIVERY(배달)
PACKING(포장)
7 8 9 11 12
Hydraulic Test(수압 테스트)
Durability Test(내구성 테스트)
Operation Check(작동 확인)
Dimension Check(치수 확인)
Test Report(시험보고서)
10
WORK FLOW & Equipment (공정 흐름 및 장비)• EQUIPMENT _ Headquarter (장비 본사)
Manufacturing Equipment (제조 장비) Measuring & Testing Equipment (측정 & 시험장비)
Hydro Test
Production Capacity (생산량)
Machinery Model Q’ ty
MCT MYNX6500/50 1
CNC PUMA GT2600 1
Radial Drilling NRD-1600 and etc. 4
Milling Machine HMK-3 1
Lathe HL-920x2500 and etc. 3
Vertical Drilling NBTG-540 2
Machinery Model
Hydraulic Tester KB-150 and etc.
Durability Tester KBDT-430
Dial Gauge JNY514.
Thickness Gauge HI8601
Rubber Hardness Tester GS-706N
Height Gauge
Vernier calipers 0~300 and etc.
Item Capacity (1 year)
High Performance BFV 3600ea
WORK FLOW & Equipment (공정 흐름 및 장비)• EQUIPMENT _ Major Sub-supplier / Casting part (장비 주요 협력공급업체/주조부분)
List of Companies (주조 업체 리스트)
Company Name Established Engineer Certification Capacity Max. weight
SUMJUNG Superalloy(삼정 특수 금속)
1994~ 40ISO 9001 ,KR, GL, NK,BV, DNV, Lloyd, RINA
3,500ton 5,000kg/unit
SM Metal (에스엠메탈) 2014~ 30ISO 9001 ,KR, GL, NK,BV, DNV, Lloyd, RINA
2,600ton 4,000kg/unit
Manufacturing Equipment (제조 장비)
Machinery Capacity
High frequency induction furnace 8,000kg, 1,500kg
Auto mix machine 15ton /HR
Shot blast machine 2,000 x 2,000 x 2,500mm
Heat treating furnace 2,500 x 1,700 x 3,000mm
Measuring & Testing Equipment (측정 & 시험장비)
Machinery Model
Spectrometer Impact tester
Brinell hardness tester
Hardness tester
Magnetic test Universal tester
Digital UT equipment
WORK FLOW & Equipment (공정 흐름 및 장비)• EQUIPMENT _ Major Sub-supplier / Machining (장비 주요 협력공급업체/가공)
List of Companies (가공 협력업체 리스트)
Company Name Established Engineer Certification Capacity
Kwangdong (광동) 2002~ 11 ISO 9001,KS HP BODY : 200PCS/MONTH
SB Precision (에스비정공) 2000~ 15 ISO 9001 HP BODY : 300PCS/MONTH
Dosung Precision (도성정밀) 1997~ 9 ISO 9001 HP BODY : 200PCS/MONTH
Manufacturing Equipment (제조가공 장비)
Machinery Size Remarks
Turning M/C∅ 4500 ,∅3000
Turning for big sized valve and flange
Horizontal lathe 630x2000 Parts turning and spiral processingVertical lathe 580x1500
Radial Machine BR-2100, 2000 Drill punching for flange
Boring Machine 130ton 100ton Boring for valve’s body & disc
WORK FLOW & Equipment (공정 흐름 및 장비)
R&D PROCESS (연구 개발 과정)• 2RD- R&D (2RD 연구개발)
• Bi-directional Soft Seat- R&D (양방향 소프트 시트 연구개발)
• Fire Safe & Metal seat Improvement (화재안전 및 메탈시트 개선)
• Cryogenic Butterfly Valve- R&D (초저온 버터플라이 밸브 연구개발)
R&D PROCESS (연구 개발 과정)
Our company has filed a patent application regarding a novel 2RD sealing method in metal sealing a butterfly valve in the name of three inventors including Research Professor with a technical assistance by INJE university Engineering Department in Korea.
(당사는 한국 인제대 기술부 연구교수와 기술보조를 포함한 3명의발명가 이름으로 메탈씰링 버터플라이밸브에 노벨 2RD 씰링방식에관한 특허신청을 제출했습니다.)
What’s 2RD?
2RD Sealing method is the best sealing method devised on excellent geometric analysis, which may solve the problem of difficulties in manufacturing. e.g.. grinding machinery.
(2RD 씰링방식은 기하학적 분석으로 고안된 최고의 씰링방식이고 제조상의 어려움을 해결해 줄 수 있습니다. 예) 연삭기계)
Arisen in triple eccentric structure due to the incompletion of geometric analysis.
(기하학적 분석의 불완전으로 인한 삼중편심구조가 생겼습니다.)
2RD sealing method enables the manufacturing of valves on a common lathe by adopting a principle of fluid dynamic as well as realizing frictionless sealing with only using a double eccentric type valve, which makes it possible to produce the worlds high quality products in a large scale while providing in a lower price compared with that of other company.
(2RD 씰링방식은 이중편심형 밸브만으로 마찰없는 씰링을 실현함과 동시에 유체역학의 원리를 채택하여 흔한 선반에서 밸브를 제작할 수 있어 세계 최고 수준의 제품을 대량 생산할 수 있습니다. 다른 회사에 비해 저렴한 가격으로 공급 가능합니다.)
2RD-R&D (2RD 연구개발)
Company Name (회사이름) Title (제목) Period (기간) Capital (자본금) Output
Technology Transfer
Program (기술이전프로그램)
Butterfly valves with improved sealing
(씰링향상밸브)
2000.09.01~2002.02.28
(Fund) 30,000 USDInje Univ. SME Innovation Center (SMEIC)
Small and Medium
Companies’ Technical
Innovation & Development
Program
(중소기업 기술혁신
개발프로그램)
Development of Bellows Type SF6 Gas Shut Off
Valve(벨로즈타입 SF6
가스셧오프밸브 개발)
2004.04.01~2005.03.31
(Fund) 73,500 USD(Spot) 14,630 USD
Utility Model RegistrationNo.0357843 –SF6 Gas Shut-Off valve
Butterfly valves –Bidirectional
(양방향 버터플라이밸브)
2009.06.01~2010.05.31
(Fund) 160,000 USD
HP BODY : 200PCS/MONTH
R&D Performance
R&D PROCESS (연구 개발 과정)2RD R&D (2RD 연구개발)
Research results (연구결과)
R&D PROCESS (연구 개발 과정)2RD R&D (2RD 연구개발)
• “New Innovation of Butterfly Valves- 2RD Series“
(버터플라이밸브의 새로운 혁신-2RD 시리즈)
• Overcome Triple Offset’s Weak Point (삼중편심의 약점 극복)
• Strong Durability ( Over 30,000 times ) (강한 내구성, 3만번 이상)
• No Friction Between Disc & Seat (디스크와 시트사이 마찰이 없음)
• Continuous Sealing in Both Forward & Reverse Flow
(양방향 흐름 모두에서 지속적인 씰링)
Comparison of 2RD and Other maker’s product (2RD와 타사제품 비교)
Description Unit KB Other maker’s product
Available Pressure(가능압력)
Kg/cm2 Over 20 Under 10
Seat Durability(시트내구성)
Cycle 20,000 (times) 5,000 (times)
SPEC (사양)
R&D PROCESS (연구 개발 과정)Bi-directional Soft Seat- R&D (양방향 소프트시트 연구개발)
CLASSIFICATION Soft Seated HP (소프트시트)
Flange Ratings(후렌지 등급)
JIS 5K/10K/16K/20KANSI 125#/150#/300# / PN6/10/16/25
ND (공칭지름) DN50~DN1000 / 2”~40”
Temp. Range (온도범위) ~ 140’C
Applications(적용)
Semiconductor Line (반도체) / Shipbuilding Industry (조선)Chemical Plants (화학) / Energy Plants (발전)Food Industry (식품산업) / Steel Works (철강)
Flange Connection(후렌지 연결)
LUG / WAFER / FLANGE / D. FLANGE
Operation (작동) Worm gear / Pneumatic actuator / Lever
Completed on 2013. 12. 20
• Realization of seat and retainer structure enabling bi-directional.
(양방향을 가능하게 하는 시트 및 리테이너 구조의 실현)
• Adopting Fluid mechanism design to tighten disc and seat construction
(디스크 및 시트 구조를 강화하기 위해 유체 메커니즘 설계 채택)
• Low torque and long life span with less friction between sealing
mechanism (씰링 메커니즘 사이의 마찰을 줄이면서도 낮은 토크와 긴 수명)
R&D PROCESS (연구 개발 과정)Firesafe & Metal seat improvement (화재안전 및 메탈시트 개선)
Firesafe Valve Metal Seat Valve
When the PTFE seat has burned away after a fire, the supplementary metal sealing seat activates automatically and prevent from excessive flow.
(화재 발생후 PTFE 시트가 타버린 경우, 보조 금속씰링시트가 자동으로 활성화되어과도한 유출을 방지합니다.)
Certificate Patent
(NO. 10-1729792)
Certificate Patent
(NO. 10-1729792)
metallic spacer and the metal seat
forms the seal
(금속 스페이서 및 금속 시트가 밀봉을 형성합니다.)
R&D PROCESS (연구 개발 과정)Cryogenic Butterfly Valve – R&D (초저온 버터플라이 밸브-연구개발)
Research on Progress (진행중인 연구)
Purpose : Seat for cryogenic service (목적 : 초저온서비스용 시트)
1) 1st design concept : To develop seat design by minimizing thermal shrinkage at -196℃
(1차 설계 개념 : -196 ℃에서 열 수축을 최소화하여 시트 디자인 개발)
1-1) Elgiloy, which shows outstanding thermal stability, backup coil was adopted for seat design
(엘질로이는 열 안정성이 뛰어나 시트 설계에 백업 코일로 채택했습니다.)
100A(4”) item passed DNV type approval survey. (100A(4") 항목은 DNV 형식승인 조사를 통과했습니다.)
Problem : Procurement of Elgiloy coil (100% imported items and more than 3 month delivery)
(문제: 엘질로이 코일 조달 (100% 수입 품목 및 3개월 이상의 납기))
Improvement plan : Resume test with material not only show less thermal expansion but also easy to purchase
(개선 계획 : 재료 재시험은 열팽창이 적을뿐만 아니라 구매도 쉽습니다.)
2) 2nd design concept : Adopting triple offset design with material shows outstanding mechanical property
(2차 설계 개념: 삼중편심설계와 재료 채택은 뛰어난 기계적 성질을 보입니다.)
2-1) Machining works for 2nd test (2차 테스트를 위한 가공작업)
3) 3rd design concept : Develop bi-directional cryogenic butterfly valve which confirms above two condition
(3차 설계 개념: 두가지 조건을 확인하는 양방향 극저온 버터플라이 밸브 개발)
3-1) Design and test sample valve with High performance bi-directional soft seat construction
(고성능 양방향 소프트시트 구조로 설계 및 시험한 샘플 밸브)
SALES REFERENCE (매출 실적)
SALES REFERENCE (매출 실적)
현장명 시행사 / 건설사 납품내역 납품연도
Semiconductor LineSamsung Electronics Co., Ltd.
(삼성전자)HP BFV 2005~2007
Tangjeong T7 ProjectSamsung Electronics Co., Ltd.
(삼성전자)HP BFV 2005~2007
LG Innotek Gwangju Factory (LG이노텍 광주공장)
LG Innotek(LG 이노텍)
Concentric BFV 2008~2009
Boryung Heating Power(보령 난방 발전)
KEPCO(한국전력공사)
Water Works 2005~2007
Cold Rolled MillPOSCO(포스코)
HP BFV 2005~2007
Silver Seawater ProjectLG Micron Ltd.(LG 마이크론)
HP BFV 2005~2007
Young Poong Precision Corporation (영풍정밀)
Hanwha Chemical Corporation(한화 케미칼)
Metal Seated BV 2009
Woosung Plotek(우성 플로텍)
POSCO(포스코)
HP BFV 2009
Domestic (국내)
SALES REFERENCE (매출 실적)현장명 시행사 / 건설사 납품내역 납품연도
BUSAN NEW PORT(부산 신항)
SAMSUNG C&T(삼성물산)
Concentric BFV 2010
KOREAN REGISTER(한국 선급)
SAMSUNG C&T(삼성물산)
Concentric BFV 2010
ANDONG, ANSAN(안동, 안산)
HOMEPLUS(홈플러스)
Concentric BFV 2011
DAEWOO OFFISTEL(대우 오피스텔)
DAEWOO ENGINEERING & CONSTRUCTION (대우건설)
Concentric BFV 2012
LOTTE CASTLE APT.(롯데 캐슬 아파트)
LOTTE ENGINEERING & CONSTRUCTION (롯데건설)
Concentric BFV 2012
YEONSAN, OSAN(연산 오산)
HOMEPLUS(홈플러스)
Concentric BFV 2013
ILSAN KINTEX (일산 킨텍스),LOTTE CASTLE APT.(롯데 캐슬 아파트)
LOTTE ENGINEERING & CONSTRUCTION (롯데건설)
Concentric BFV 2014
SOUTH JEJU POWER PLANT(남제주 발전소)
TONGYANG INC.(㈜동양)
H/M 400A 2015
Domestic (국내)
SALES REFERENCE (매출 실적)현장명 시행사 / 건설사 납품내역 납품연도
냉연부-냉연정비2과-2냉연PCM기계S/V
POSCO 포항 HP BFV 150A 2010
제강부-2연주공장 POSCO 광양 HP BFV 250A 2010
에너지부-에너지정비 POSCO 광양 HP BFV 350A 2010
냉연부-냉연정비1과-3냉연기계정비SV
POSCO 광양 HP BFV 550A 2010
냉연부-1냉연정비-1냉연PCM기계S/V
POSCO 포항 HP BFV 50~200A 2011
냉연부-1냉연공장-1냉연기계SV
POSCO 광양 HP BFV 200A 2011
도금부-도금정비1과-UTILITY기계정비SV
POSCO 광양 HP BFV 350A 2011
냉연부-1냉연정비-1냉연PCM기계S/V
POSCO 포항 HP BFV 50~200A 2012
Domestic (국내)
SALES REFERENCE (매출 실적)현장명 시행사 / 건설사 납품내역 납품연도
스테인리스압연부-1냉연정비-1냉연기계SV
POSCO 포항 HP BFV 150A 2012
자재-EIC-가열로혁신제어정비창고
POSCO 포항 HP BFV 200A 2012
열연부-2열연공장-2열연기계SV
POSCO 광양 CON BFV 100A 2012
에너지부-발전과-발전기계SV POSCO 광양 HP BFV 125A 2012
도금부-1도금공장-4CGL기계SV
POSCO 광양 HP BFV 150A 2012
YEOSU KUMHO PETROCHEMICAL(여수 금호석유화학)
AERIX(에어릭스)
H/P LUG 150G 2015
Cheongju Food and Drug Administration
(청주 식품의약청)
KYEONGIL(경일)
Concentric BFV 2016
LOTTE MART CHILSUNG(롯데마트 칠성점)
LOTTE ENGINEERING & CONSTRUCTION
(롯데건설)Concentric BFV 2017
Domestic (국내)
SALES REFERENCE (매출 실적)
현장명 시행사 / 건설사 납품내역 납품연도
JEJU HOTEL(제주 호텔)
IL SUNG CONSTRUCTION(일성건설)
Concentric BFV 2017
KUMHO MITSUI(금호 미쓰이)
KUMHO MITSUI(금호 미쓰이)
HP BFV LUG 6”~12” 2018
KUMHO MITSUI(금호 미쓰이)
KUMHO MITSUI(금호 미쓰이)
HP BFV LUG 4”~16” 2019
고려아연 베트남 공장신축 POSCO 건설CON BFV
80~400A GEAR2019
고려아연 베트남 공장신축 POSCO 건설HP BFV
20K-100A GEAR2019
DAESAN BIOMASSPOWER PLANT
(대산 바이오매스 발전소)
HYUNDAI ENGINEERING & CONSTRUCTION
(현대건설)HP BFV 300-500A 2019
Domestic (국내)
SALES REFERENCE (매출 실적)
Overseas (해외)
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
High Performance Butterfly Valve Project (Japan)
Nippon Daiiya Valve Co., Ltd. JIS 10K HP BFV 2006
SP0505 (China) ABS Zhenjiang SOPO Shipbuilding PN16 HP BFV 2006
KH20061210ZJCH (China) CCSNantong Dongxin Heavy
IndustryPN16 HP BFV 2007
#762 IMO #8916499 Victor Lenac, Reika, (Croatia)
ABS Croatia PN16 HP BFV 2007
WSF 20179/20218 (Sweden) DNV MESON AB 150# Firesafe HP BFV 2008
TI ASIA (USA) LRS Overseas Shipholding GroupJIS 10K, 16K Metal
Seated HP BFV2008
VZJ6167-0801 (China)DL America Fire & Safety Co.,
Ltd.JIS 20K Rubber
Seated BFV2009
Submarine (Sweden) Swedish Army PN10,16,25 HP BFV 2009
H1188 Semi-Submergible Drill Ship (China)
ABSShanghai Waigaoqiao
Shipyard (SWS)150# Firesafe BFV 2009
FSO TI AFRICA (USA) LRS Overseas Shipholding GroupJIS 10K, 16K Metal
Seated HP BFV2009
SALES REFERENCE (매출 실적)
Overseas (해외)
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
FSO TI ASIA (USA) LRSOverseas
Shipholding GroupJIS 10K, 16K Metal Seated HP BFV 2009
SO18070-FPSO OSX2(Brazil)
ABS SBMClass150, Firesafe, 80~500A,
C95800 BFV2012
Cendor Phase II FPSO(Malaysia)
PETROFAC / MMHE Class150, Firesafe, 80~250A BFV 2012
MLNG Dua Incinerator(Malaysia)
ShellClass150, Triple offset, 850A,
Vacuum service2012
Serendah Topside Facilities(Malaysia)
Kencana PetroleumClass150, Firesafe,
50~250A BFV2012
Bukit Tua FPSO(Indonesia)
Global ProcessSystem Pte. Ltd.
Class150, Firesafe, 50~350A BFV 2013
Firewater System On Cakerawala Complex
(Malaysia)
Carigali HESS Sdn. Bhd.
Class 600, Triple offset 600A BFV 2013
276009 ,Hastelloy(Chile)
Zurich, ChileClass 150. HP BFV for mining in Chile
2014
SALES REFERENCE (매출 실적)
Overseas (해외)
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
140422-01 (Turkey) GL VALFTEK HIGH PERFORMANCE 2014
278005 (UK) AR CONTROLS SANS BFV for mining business 2014
A5000-1 (China) DNVDalian Shipbuilding Industry Offshore
CLASS150 FIRESAFE BFV 2015
518369 (USA) DeZURIK TRIPLE OFFSET 2015
307640, Hastelloy(Chile)
ZURICH CHILE CLASS150 SOFT BFV for mining ind. 2015
STFFD-P1-005003(Vietnam)
Petro VietnamThrough Velocity energy (300#,
firesafe)2016
Order 1969(Chile)
Imfluid Concentric, metal seated 2017
Order 2233(Sweden)
CEON AB HP soft bi-directional v/v 2017
SALES REFERENCE (매출 실적)
Overseas (해외)
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
316469M130917-4383DZ
(Chile)
MANTOS COPPER S.A.
HASTELLOY 150# & 300# 4"~14" 2018
B290318-4682DZrev1(Chile)
Companía Contractual Minera
El AbraDUPLEX 2018
MPV180814MPV180906
(China)
HUARUN DADONG DOCKYARD CO.,LTD.
FIRESAFE & METAL SEAT 3”~14” 2018
HTY LINE 4 PROJECTLOT 2
(Thailand)
Michelin Siam Company LTD
150# CON LUG 80~450A 2019
B260518-4792DZ(Chile)
Compañía Minera Cerro Colorado Ltda.
TITANIUM 150# HP SOFT LUG 6” 2019
4600015981(Brazil)
Equinor, FPSO PEREGRINO, Brazil
ALBC C958 150# HP SOFT WAFER20”
2019
IK12827 (Sweden) BV MESON ABWCB/CF8M PN16 HP METAL
WAFER DN150~2002019
C180119-5125KB (Chile)
ZURICH-CHILEWCB/CF8M CLASS600 HP METAL
LUG 4” 2019
SALES REFERENCE (매출 실적)Valve pictures shipped in 2018
SALES REFERENCE (매출 실적)Valve pictures shipped in 2018
SALES REFERENCE (매출 실적)Valve pictures shipped in 2018
SALES REFERENCE (매출 실적)Valve pictures shipped in 2018
SALES REFERENCE (매출 실적)Valve pictures shipped in 2018
SALES REFERENCE (매출 실적)Valve pictures shipped in 2018
SALES REFERENCE (매출 실적)Valve pictures shipped in 2019
SALES REFERENCE (매출 실적)Valve pictures shipped in 2019
SALES REFERENCE (매출 실적)Valve pictures shipped in 2019
SALES REFERENCE (매출 실적)Valve pictures shipped in 2019
SALES REFERENCE (매출 실적)Valve pictures shipped in 2019
SALES REFERENCE (매출 실적)Valve pictures
SALES REFERENCE (매출 실적)Valve pictures
SALES REFERENCE (매출 실적)Valve pictures
SALES REFERENCE (매출 실적)TOTAL 15 countries
“ We only pursue the world’s best and committed to delivery
of the world’s best products and services with fortitude ” “우리는 오직 세계 최고만을 추구하고 최상의 제품을
고객에게 제공하기 위해 전념하고 있습니다. ”
Above motto is the motive and vision of our company since an Establishment.
(위의 목표는 회사 설립이래로 우리 모두의 동기와 원동력입니다.)
All the staffs are exerting every effort with keeping above value in mind and
Striving to provide the world’s best products in quality and price in butterfly valve markets.
(전직원은 우리의 제품 ‘버터플라이 밸브’를 세계 최고의 품질과 최상의 가격으로
공급하기 위해 위의 목표의식을 가지고 전력 질주하고 있습니다.)
“ World’s Best Quality ”
“세계 최고의 품질”
Accomplishing the goal of World’s Best Quality is our Challenge, Responsibility, Object.
(세계 최고의 품질 목표를 달성하는 것이 우리의 도전, 책임, 목적입니다.)
We only compete with ourselves.(우리는 오직 우리 자신과 경쟁합니다.)
KB’s Quality policies are(㈜케이비밸브테크놀로지의 품질정책은 다음과 같습니다.)
1. Meeting to customer's expectations for product quality level;
(1. 제품 품질 수준에 대한 고객의 기대를 만족시킨다.)
2. Satisfaction of products and services to meet customer's requirements;
(2. 고객의 요구 사항을 충족시키는 제품 및 서비스의 만족을 제공한다.)
3. Ensuring personnel are properly trained so they are better able to serve our customers.
(3. 고객에게 최상의 서비스를 제공하기 위해 모든 직원에게 직무에 부합한 교육을 시행합니다.)
4. Ensuring a commitment to comply with customer requirements and continually improve the effectiveness
of the quality managements system.
(4. 고객의 요구사항에 부합하여 전념하며, 품질관리시스템의 효율성을 높이기 위해 지속적으로 개선해 나아갈 것입니다.)
Above mottos are the motive and vision of our company since an Establishment.
(위의 목표는 회사 설립이래로 우리 모두의 동기와 원동력입니다.)
All the staffs are exerting every effort with keeping above value in mind and
Striving to provide the world’s best products in quality and price in butterfly valve markets.
(전직원은 우리의 제품 ‘버터플라이 밸브’를 세계 최고의 품질과 최상의 가격으로
공급하기 위해 위의 목표의식을 가지고 전력 질주하고 있습니다.)
Accomplishing the goal of the Our quality policies is our Challenge, Responsibility, Object.
(세계 최고의 품질 목표를 달성하는 것이 우리의 도전, 책임, 목적입니다.)
We only compete with ourselves.(우리는 오직 우리 자신과 경쟁합니다.)
CONTENT• Company Profile• Employees & Organization
• Certificates/ Patent Status• Product Catalogue
• Sales Reference• Manufacturing Process
• R&D Process• Valve Pictures/ References
COMPANY PROFILE 2014~2019• 2019.01 : Registered patent - Butterfly valve with pressure measuring plug (No. 10-1945665)
• 2018.10 : Registered patent - Butterfly valve with auxiliary handle (No. 10-1913062)
• 2018.01 : Changed the company name to KB VALVE TECHNOLOGY
• 2017.11 : Acquired ISO 9001:2015 certification (10BK01059)
• 2017.07 : Registered patent – Metal seat structure of butterfly valve (No. 10-1759792)
• 2017.03 : Registered patent – Cryogenic valve leakage test method (No. 10-1718631)
• 2016.05 : Registered patent – Seat structure of butterfly valve (No. 10-1624906)
• 2014.03 : Acquired DNV Fire Safe type approval certification
• 2014.01 : Acquired BV Fire Safe Cert. (8/400.5-01-CT)
COMPANY PROFILE 2010~2013• 2013.05 : Acquired sanitary safety standard (KC) certification
• 2012.07 : Changed Company name to KB Valve Sales Co., Ltd.
• 2012.04 : Acquired Type Approval Certificate from BV (ACM 145/2257/01)
• 2012.02 : Acquired Certificate of Type Approval from CCS (HQ002040)
• 2011.03 : Selected as POSCO BS Project Provider (Triple Offset)
• 2010.11 : Participated in ADIPEC (Abu Dhabi Exhibition, UAE)
• 2010.10 : Awarded special prize from Gyeongsangnam-do 14th Small and Medium Business grand prize
• by Gyeongnam Newspaper and Gyeongnam Small and Medium Business Administration
• 2010.10 : Bi-directional triple offset butterfly valve patent application (No.10-0978518)
COMPANY PROFILE 2007~2010• 2010.08 : Patent for Butterfly Valve (No. 10-0978518)
• 2010.07 : Acquired API Monogram License (609-0027)
• 2010.03 : Acquired Cert. Of Utility Model Registration (No. 20-0448097)
• 2009.11 : Awarded US$10,000,000 Export Tower by Korean President
• 2009.06 : Selected as a practical task for small & medium-sized business technology innovation development project
• 2008.05 : BV Fire Safe Cert. (8/400.5-01-CT)
• 2008.03 : Selected as a promising small & medium-sized business (Daegu Bank)
• 2008.02 : Venture Business Certification (Technology Guarantee Fund, KIBO)
• 2007.03 : Factory expansion (1,954 ㎡)
COMPANY PROFILE 2003~2005• 2005.07 : Acquired CLEAN business certificate
• 2005.06 : Acquired Cert. Of Utility Model Registration (No. 0388308)
• 2005.05 : Selected as a venture company
• 2005.01 : Registered for Butterfly Valve Patent (No. 0470755)
• 2004.11 : Acquired certification of qualified maintenance company of Korea West Power Co., Ltd.
• 2004.04 : Acquired CE0062 Marks (2007/109.7, 12625/P)
• 2004.04 : Selected as a general project for small and medium-sized company technology innovation development project
• 2003.06 : Patent for Butterfly Valve (No. 0388246)
• 2003.02 : Acquired certification of maintenance company of Korea East-West Power Co., Ltd.
COMPANY PROFILE 1998~2002• 2002.01 : Patent for 2RD Metal Seat (No. 2002-0003106)
• 2001.12 : Acquired Korea Industrial Standard (KS) certification (No. KS B 2813)
• 2001.06 : Patent for Butterfly Valve (No. 0287815)
• - Cert. of Utility Model Registration (No.0241962) / KS Mark (No. KS B 2813 )
• 2000.08 : Butterfly Valve Patent (No. 0202655)
• - Being selected Technology Transfer Business by Inje Univ. (~2002.02.28)
• 1999.07 : Registered Factory
• 1999.02 : Company name changed to KB Valve Co., Ltd.
• 1998.04 : Established Korea Butterfly Valve Co., Ltd.
EMPLOYEES & ORGANIZATION
• CERTIFICATES STATUS
• CODES / REGULATIONS / STANDARDS
CERTIFICATES STATUS
CERTIFICATES STATUSAuthority Type Item Standard Issued Expired Cert. No.
Bureau Veritas ISO 9001:2008
Design, production and servicing of
butterfly valve for industrial use
ISO 9001 2017.09.01 2020.09.11 10BK01059
KSA KSWafer Type Rubber
Seated Butterfly ValveKS B 2813 2013.01.03 01-2423
Bureau Veritas S.A. CE0062 Butterfly Valves 97/23/CE 2018.03.29 2019.09.23CE-PED-H-VS001-16-KOR-
revA
DNV Type ApprovalFIRESAFE Butterfly
ValvesDNV Class
Rule2014.06.21 2018.06.30 P-14770
APIMonogram
LicenseButterfly Valves API 609 2017.06.27 2019.06.12 609-0027
PATENT STATUSPatent title date Authority Patent No.
Bi-directional soft seat 2015-01 Korean Intellectual Property Office 제10-1624906호
Bi-directional metal seat 2015-10 Korean Intellectual Property Office 제10-1759792호
Cryogenic valve test machine 2015-10 Korean Intellectual Property Office 제10-1718631호
PATENT STATUSPatent title date Authority Patent No.
Butterfly valvewith sub-handle
2018-10 Korean Intellectual Property Office 제10-1913062호
Butterfly valvewith Pressure check plug
2019-01 Korean Intellectual Property Office 제10-1945665호
CODES / REGULATIONS / STANDARDSSTANDARD SPEC. NO. DESCRIPTION
DATE OF ISSUE
ANSI B16.5 Pipe Flanges And Flanged Fitting 2017
ANSI B16.10 Face-t Face and End-t End Dimensions of Ferrous Valves, 2017
ANSI B16.34 Valves Flanged, Threaded & Welding End, 2017
ASME B16.47 Large Diameter Steel Flanges-NPS 26 through NPS 60 2017
API 598 Valve Inspection and Testing 2016
API 609 Butterfly Valves : Double Flanged, Lug and Wafer Type 2017
API 607 Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats
2016
MSS MSS-SP-6 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
2017
MSS MSS-SP-25 Standard Marking System for Valves, Fittings, Flanges and Union 2018
MSS MSS-SP-44 Steel Pipeline Flanges 2016
MSS MSS-SP-55 Quality Standard for Steel Casting for Valves, Flanges, and Other Piping Components
2011
MSS MSS-SP-68 High Pressure Butterfly Valves with Offset Design 2017
CODES / REGULATIONS / STANDARDSSTANDARD SPEC. NO. DESCRIPTION
DATE OF ISSUE
MSS MSS-SP-134Valves for Cryogenic Service Including Requirements for
Body/Bonnet Extensions2012
EN EN 1626 Cryogenic Vessels Valves for Cryogenics Service 2008
EN EN 593 Industrial Valves-Metallic Butterfly Valves 2017
EN EN 12266-1 Industrial Valves-Testing of Valves 2012
EN EN 1092-1 Flanges and Their Joints, PN Designated 2018
EN EN 1759-1 Flanges and Their Joints, Class Designated 2004
EN EN 10204 Metallic Products-Types of Inspection Documents 2004
BS BS 6364 Valves for Cryogenic Service 1984
ISO ISO 5211 Industrial Valves-Part-Turn Actuator Attachment 2017
ASTM - American society for testing materials -
PRODUCT CATALOGUE❖Butterfly Valves
• Concentric Type• Eccentric Type
• Soft Seated High Performance• Metal Seated High Performance• Fire Safe Type
• Triple Offset
PRODUCT CATALOGUE❖Concentric type / Water Works
CLASSIFICATION Concentric type
Flange RatingsJIS 5K/10K
ANSI 125#/150#PN6/10
ND DN50~DN1200 / 2”~48”
Temp. Range -10’C ~ 120’C
Applications
Water WorksConstruction IndustryShipbuilding Industry
Air Conditioning
FlangeConnection
LUG / WAFER FLANGE
OperationWorm gear
Actuator Lever
SPEC
•Seated
• Shaft located on the center of the disc• Good sealing performance at low pressure
SPEC
PRODUCT CATALOGUE❖Eccentric type
CLASSIFICATION Eccentric type
Flange RatingsJIS 5K/10K / 16KANSI 125#/150#
/PN6/10/16
ND DN50~DN1000 / 2”~40”
Temp. Range 10’C ~ 120’C
Applications
Water WorksConstruction IndustryShipbuilding Industry
Air Conditioning
FlangeConnection
LUG / WAFER FLANGE / D. FLANGE
OperationWorm gear
Actuator / Lever
•Seated
• Sealing performance between disc and rubber seat contact • Advanced model from concentric type with low torque and high pressure application
SPEC
PRODUCT CATALOGUE
CLASSIFICATION Soft Seated HP
Flange RatingsJIS 5K/10K/16K/20K
ANSI 125#/150#/300#PN6/10/16/25
ND DN50~DN1200 / 2”~48”
Temp. Range ~ 260’C
Applications
Semiconductor Line Shipbuilding Industry
Chemical Plants Energy Plants / Food Industry
Steel Works
FlangeConnection
LUG / WAFER FLANGE / D. FLANGE
OperationWorm gear
Actuator / Lever
•Seated
❖High Performance type
• Shaft axis moved to side to get better torque characteristic • Enhanced high pressure sealing with thermoplastic seat
SPEC
PRODUCT CATALOGUE
CLASSIFICATION Metal Seated HP
Flange RatingsJIS 5K/10K/16K/20K
ANSI 125#/150#/300#PN6/10/16/25
ND DN50~DN1200 / 2”~48”
Temp. Range ~ 450’C
Applications
Shipbuilding IndustryChemical Plants
Energy PlantsFood Industry / Steel Works
FlangeConnection
LUG / WAFER FLANGE / D. FLANGE
OperationWorm gear
Actuator / Lever
•Seated
❖High Performance type
• Shaft axis moved to side to get better torque characteristic • Good resistance against particle and high temperature service
SPEC
PRODUCT CATALOGUE
CLASSIFICATION Fire Safe HP
Flange RatingsJIS 5K/10K/16K/20K
ANSI 125#/150#/300#PN6/10/16/25
ND DN50~DN1000 / 2”~40”
Temp. Range ~ 260’C
ApplicationsShipbuilding Industry
Chemical PlantsEnergy Plants / Steel Works
FlangeConnection
LUG / WAFER FLANGE / D. FLANGE
OperationWorm gear
Actuator / Lever
•Seated
❖High Performance type
• Shaft axis moved to side to get better torque characteristic • Enhanced high pressure sealing with thermoplastic seat • Ensure minimum blockage under fire with 2nd metal sealing and graphite
SPEC
PRODUCT CATALOGUE
CLASSIFICATION Triple Offset
Flange RatingsJIS 5K/10K/16K/20K
ANSI 150#/300#/600#PN6/10/16/25
ND DN50~DN900 / 2”~36”
Temp. Range ~ 450’C
Applications
Shipbuilding IndustryChemical PlantsEnergy Plants
Food Industry / Steel Works
FlangeConnection
LUG / WAFER FLANGE / D. FLANGE
OperationWorm gear
Actuator / Lever
•Seated
❖Triple Offset type
• Cone type sealing bevel enhances the torque and sealing characteristic • Essence of the butterfly valve technology
PRODUCT CATALOGUE❖Triple Offset type
Exploded view
WORK FLOW & Equipment• WORK FLOW
• EQUIPMENT _ Headquarter
• EQUIPMENT _ Major Sub-supplier
WORK FLOW & Equipment• WORK FLOW
PO DESIGN PURCHASE
INSPECTION
MACHING INSPECTION1 2 3 4 5 6
Castings
Body / Disc
Raw Materials
Stem / Seat / Retainer
PartsWorm Gear / Actuator
AccessoryPacking / Gland / Bolt
CleaningBody &Disc
ASSEMBLY
TESTING
Test Report DELIVERYPACKING7 8 9 10 11 12
Hydraulic Test Durability Test Operation Check Dimension Check
WORK FLOW & Equipment• EQUIPMENT _ Headquarter
Manufacturing Equipment Measuring & Testing Equipment
Hydro Test
Production Capacity
Machinery Model Q’ ty
MCT MYNX6500/50 1
CNC PUMA GT2600 1
Radial Drilling NRD-1600 and etc. 4
Milling Machine HMK-3 1
Lathe HL-920x2500 and etc. 3
Vertical Drilling NBTG-540 2
Machinery Model
Hydraulic Tester KB-150 and etc.
Durability Tester KBDT-430
Dial Gauge JNY514.
Thickness Gauge HI8601
Rubber Hardness Tester GS-706N
Height Gauge
Vernier calipers 0~300 and etc.
Item Capacity (1 year)
High Performance BFV 3600ea
WORK FLOW & Equipment• EQUIPMENT _ Major Sub-supplier / Casting part
List of Companies
Company Name Established Engineer Certification Capacity Max. weight
SUMJUNG Superalloy 1994~ 40ISO 9001 ,KR, GL, NK,BV, DNV, Lloyd, RINA
3,500ton 5,000kg/unit
SM Metal 2014~ 30ISO 9001 ,KR, GL, NK,BV, DNV, Lloyd, RINA
2,600ton 4,000kg/unit
Manufacturing Equipment
Machinery Capacity
High frequency induction furnace 8,000kg, 1,500kg
Auto mix machine 15ton /HR
Shot blast machine 2,000 x 2,000 x 2,500mm
Heat treating furnace 2,500 x 1,700 x 3,000mm
Measuring & Testing Equipment
Machinery Model
Spectrometer Impact tester
Brinell hardness tester
Hardness tester
Magnetic test Universal tester
Digital UT equipment
WORK FLOW & Equipment• EQUIPMENT _ Major Sub-supplier / Machining
List of Companies
Company Name Established Engineer Certification Capacity
Kwangdong 2002~ 11 ISO 9001,KS HP BODY : 200PCS/MONTH
SB Precision 2000~ 15 ISO 9001 HP BODY : 300PCS/MONTH
Dosung Precision 1997~ 9 ISO 9001 HP BODY : 200PCS/MONTH
Manufacturing Equipment
Machinery Size Remarks
Turning M/C∅ 4500 ,∅ 3000
Turning for big sized valve and flange
Horizontal lathe 630x2000 Parts turning and spiral processingVertical lathe 580x1500
Radial Machine BR-2100, 2000 Drill punching for flange
Boring Machine 130ton 100ton Boring for valve’s body & disc
WORK FLOW & Equipment
R&D PROCESS• 2RD- R&D
• Bi-directional Soft Seat- R&D
• Firesafe & Metal seat Improvement
• Cryogenic Butterfly Valve- R&D
R&D PROCESS
Our company has filed a patent application regarding a novel 2RD sealing method in metal sealing a butterfly valve in the name of three inventors including Research Professor with a technical assistance by INJE university Engineering Department in Korea.
What’s 2RD?
2RD Sealing method is the best sealing method devised on excellent geometric analysis, which may solve the problem of difficulties in manufacturing. e.g.. grinding machinery. Arisen in triple eccentric structure due to the incompletion of geometric analysis. 2RD sealing method enables the manufacturing of valves on a common lathe by adopting a principle of fluid dynamic as well as realizing frictionless sealing with only using a double eccentric type valve, which makes it possible to produce the worlds high quality products in a large scale while providing in a lower price compared with that of other company.
2RD-R&D
Company Name Title Period Capital Output
Technology Transfer
Program
Butterfly valves with improved sealing
2000.09.01~2002.02.28
(Fund) 30,000 USDInje Univ. SME Innovation Center (SMEIC)
Small and Medium
Companies’ Technical
Innovation & Development
Program
Development of Bellows Type SF6 Gas Shut Off
Valve
2004.04.01~2005.03.31
(Fund) 73,500 USD(Spot) 14,630 USD
Utility Model RegistrationNo.0357843 –SF6 Gas Shut-Off valve
Butterfly valves –Bidirectional
2009.06.01~2010.05.31
(Fund) 160,000 USD
HP BODY : 200PCS/MONTH
R&D Performance
R&D PROCESS2RD R&D
Research results
R&D PROCESS2RD R&D
• “New Innovation of Butterfly Valves- 2RD Series “
• Overcome Triple Offset’s Weak Point
• Strong Durability ( Over 30,000 times )
• No Friction Between Disc & Seat
• Continuous Sealing in Both Forward & Reverse Flow
Comparison of 2RD and Other maker’s product
Description Unit KB Other maker’s product
Available Pressure Kg/cm2 Over 20 Under 10
Seat Durability Cycle 20,000 (times) 5,000 (times)
SPEC
R&D PROCESSBi-directional Soft Seat- R&D
CLASSIFICATION Soft Seated HP
Flange RatingsJIS 5K/10K/16K/20K
ANSI 125#/150#/300# / PN6/10/16/25
ND DN50~DN1000 / 2”~40”
Temp. Range ~ 140’C
ApplicationsSemiconductor Line / Shipbuilding Industry
Chemical Plants /Energy Plants Food Industry / Steel Works
Flange Connection LUG / WAFER / FLANGE / D. FLANGE
Operation Worm gear/ Pneumatic actuator / Lever
Completed on 2013. 12. 20
• Realization of seat and retainer structure enabling bi-directional.
• Adopting Fluid mechanism design to tighten disc and seat
construction
• Low torque and long life span with less friction between sealing
mechanism
R&D PROCESSFiresafe & Metal seat improvement
Firesafe Valve Metal Seat Valve
When the PTFE seat has burned away after a fire, the supplementary metal sealing seat activates automatically and prevent from excessive flow.
Certificate Patent
(NO. 10-1729792)
Certificate Patent
(NO. 10-1729792)
metallic spacer and the metal
seat forms the seal
R&D PROCESSCryogenic Butterfly Valve – R&D
Research on Progress
Purpose : Seat for cryogenic service
1) 1st design concept : To develop seat design by minimizing thermal shrinkage at -196℃
1-1) Elgiloy, which shows outstanding thermal stability, backup coil was adopted for seat design
100A(4”) item passed DNV type approval survey.
Problem : Procurement of Elgiloy coil (100% imported items and more than 3 month delivery)
Improvement plan : Resume test with material not only show less thermal expansion but also easy to purchase
2) 2nd design concept : Adopting triple offset design with material shows outstanding mechanical property
2-1) Machining works for 2nd test –
3) 3rd design concept : Develop bi-directional cryogenic butterfly valve which confirms above two condition
3-1) Design and test sample valve with High performance bi-directional soft seat construction
SALES REFERENCE
SALES REFERENCE
PROJECT END USER ITEM DELIVERY
Semiconductor Line Samsung Electronics Co., Ltd. HP BFV 2005~2007
Tangjeong T7 Project Samsung Electronics Co., Ltd. HP BFV 2005~2007
LG InnotekGwangju Factory
LG Innotek Concentric BFV 2008~2009
Boryung Heating Power KEPCO Water Works 2005~2007
Cold Rolled Mill POSCO HP BFV 2005~2007
Silver Seawater Project LG Micron Ltd. HP BFV 2005~2007
Young PoongPrecision Corporation
Hanwha Chemical Corporation Metal Seated BV 2009
Woosung Plotek POSCO HP BFV 2009
Domestic
SALES REFERENCEPROJECT END USER ITEM DELIVERY
BUSAN NEW PORT SAMSUNG C&T Concentric BFV 2010
KOREAN REGISTER SAMSUNG C&T Concentric BFV 2010
ANDONG, ANSAN HOMEPLUS Concentric BFV 2011
DAEWOO OFFISTELDAEWOO ENGINEERING &
CONSTRUCTIONConcentric BFV 2012
LOTTE CASTLE APT.LOTTE ENGINEERING &
CONSTRUCTIONConcentric BFV 2012
YEONSAN, OSAN HOMEPLUS Concentric BFV 2013
ILSAN KINTEX,LOTTE CASTLE APT.
LOTTE ENGINEERING & CONSTRUCTION
Concentric BFV 2014
SOUTH JEJU POWER PLANT TONGYANG INC. H/M 400A 2015
Domestic
SALES REFERENCEPROJECT END USER ITEM DELIVERY
냉연부-냉연정비2과-2냉연PCM기계S/V
POSCO Pohang HP BFV 150A 2010
제강부-2연주공장 POSCO Gwangyang HP BFV 250A 2010
에너지부-에너지정비 POSCO Gwangyang HP BFV 350A 2010
냉연부-냉연정비1과-3냉연기계정비SV
POSCO Gwangyang HP BFV 550A 2010
냉연부-1냉연정비-1냉연PCM기계S/V
POSCO Pohang HP BFV 50~200A 2011
냉연부-1냉연공장-1냉연기계SV
POSCO Gwangyang HP BFV 200A 2011
도금부-도금정비1과-UTILITY기계정비SV
POSCO Gwangyang HP BFV 350A 2011
냉연부-1냉연정비-1냉연PCM기계S/V
POSCO Pohang HP BFV 50~200A 2012
Domestic
SALES REFERENCEPROJECT END USER ITEM DELIVERY
스테인리스압연부-1냉연정비-1냉연기계SV
POSCO Pohang HP BFV 150A 2012
자재-EIC-가열로혁신제어정비창고
POSCO Pohang HP BFV 200A 2012
열연부-2열연공장-2열연기계SV
POSCO Gwangyang CON BFV 100A 2012
에너지부-발전과-발전기계SV POSCO Gwangyang HP BFV 125A 2012
도금부-1도금공장-4CGL기계SV
POSCO Gwangyang HP BFV 150A 2012
YEOSU KUMHO PETROCHEMICAL
AERIX H/P LUG 150G 2015
Cheongju Food and Drug Administration
KYEONGIL Concentric BFV 2016
LOTTE MART CHILSUNGLOTTE ENGINEERING &
CONSTRUCTIONConcentric BFV 2017
Domestic
SALES REFERENCE
PROJECT END USER ITEM DELIVERY
JEJU HOTEL IL SUNG CONSTRUCTION Concentric BFV 2017
KUMHO MITSUI KUMHO MITSUI HP BFV LUG 6”~12” 2018
KUMHO MITSUI KUMHO MITSUI HP BFV LUG 4”~16” 2019
KOREAZINC NEW FACTORY VIETNAM
POSCO CONSTRUCTIONCON BFV
80~400A GEAR2019
KOREAZINC NEW FACTORY VIETNAM
POSCO CONSTRUCTIONHP BFV
20K-100A GEAR2019
DAESAN BIOMASSPOWER PLANT
HYUNDAI ENGINEERING & CONSTRUCTION
HP BFV 300-500A 2019
Domestic
SALES REFERENCE
Overseas
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
High Performance Butterfly Valve Project (Japan)
Nippon Daiiya Valve Co., Ltd. JIS 10K HP BFV 2006
SP0505 (China) ABS Zhenjiang SOPO Shipbuilding PN16 HP BFV 2006
KH20061210ZJCH (China) CCSNantong Dongxin Heavy
IndustryPN16 HP BFV 2007
#762 IMO #8916499 Victor Lenac, Reika, (Croatia)
ABS Croatia PN16 HP BFV 2007
WSF 20179/20218 (Sweden) DNV MESON AB 150# Firesafe HP BFV 2008
TI ASIA (USA) LRS Overseas Shipholding GroupJIS 10K, 16K Metal
Seated HP BFV2008
VZJ6167-0801 (China)DL America Fire & Safety Co.,
Ltd.JIS 20K Rubber
Seated BFV2009
Submarine (Sweden) Swedish Army PN10,16,25 HP BFV 2009
H1188 Semi-Submergible Drill Ship (China)
ABSShanghai Waigaoqiao
Shipyard (SWS)150# Firesafe BFV 2009
FSO TI AFRICA (USA) LRS Overseas Shipholding GroupJIS 10K, 16K Metal
Seated HP BFV2009
SALES REFERENCE
Overseas
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
FSO TI ASIA (USA) LRSOverseas
Shipholding GroupJIS 10K, 16K Metal Seated HP BFV 2009
SO18070-FPSO OSX2(Brazil)
ABS SBMClass150, Firesafe, 80~500A,
C95800 BFV2012
Cendor Phase II FPSO(Malaysia)
PETROFAC / MMHE Class150, Firesafe, 80~250A BFV 2012
MLNG Dua Incinerator(Malaysia)
ShellClass150, Triple offset, 850A,
Vacuum service2012
Serendah Topside Facilities(Malaysia)
Kencana PetroleumClass150, Firesafe,
50~250A BFV2012
Bukit Tua FPSO(Indonesia)
Global ProcessSystem Pte. Ltd.
Class150, Firesafe, 50~350A BFV 2013
Firewater System On Cakerawala Complex
(Malaysia)
Carigali HESS Sdn. Bhd.
Class 600, Triple offset 600A BFV 2013
276009 ,Hastelloy(Chile)
Zurich, ChileClass 150. HP BFV for mining in Chile
2014
SALES REFERENCE
Overseas
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
140422-01 (Turkey) GL VALFTEK HIGH PERFORMANCE 2014
278005 (UK) AR CONTROLS SANS BFV for mining business 2014
A5000-1 (China) DNVDalian Shipbuilding Industry Offshore
CLASS150 FIRESAFE BFV 2015
518369 (USA) DeZURIK TRIPLE OFFSET 2015
307640, Hastelloy(Chile)
ZURICH CHILE CLASS150 SOFT BFV for mining ind. 2015
STFFD-P1-005003(Vietnam)
Petro VietnamThrough Velocity energy (300#,
firesafe)2016
Order 1969(Chile)
Imfluid Concentric, metal seated 2017
Order 2233(Sweden)
CEON AB HP soft bi-directional v/v 2017
SALES REFERENCE
Overseas
PROJECT(Hull/PO No) CERT. END USER ITEM DELIVERY
316469M130917-4383DZ
(Chile)
MANTOS COPPER S.A.
HASTELLOY 150# & 300# 4"~14" 2018
B290318-4682DZrev1(Chile)
Companía Contractual Minera
El AbraDUPLEX 2018
MPV180814MPV180906
(China)
HUARUN DADONG DOCKYARD CO.,LTD.
FIRESAFE & METAL SEAT 3”~14” 2018
HTY LINE 4 PROJECTLOT 2
(Thailand)
Michelin Siam Company LTD
150# CON LUG 80~450A 2019
B260518-4792DZ(Chile)
Compañía Minera Cerro Colorado Ltda.
TITANIUM 150# HP SOFT LUG 6” 2019
4600015981(Brazil)
Equinor, FPSO PEREGRINO, Brazil
ALBC C958 150# HP SOFT WAFER20”
2019
IK12827 (Sweden) BV MESON ABWCB/CF8M PN16 HP METAL
WAFER DN150~2002019
C180119-5125KB (Chile)
ZURICH-CHILEWCB/CF8M CLASS600 HP METAL
LUG 4” 2019
SALES REFERENCE (매출실적)Valve pictures shipped in 2019
SALES REFERENCE (매출실적)Valve pictures shipped in 2019
SALES REFERENCE (매출실적)Valve pictures shipped in 2019
SALES REFERENCEValve pictures shipped in 2019
SALES REFERENCEValve pictures shipped in 2019
SALES REFERENCEValve pictures shipped in 2018
SALES REFERENCEValve pictures shipped in 2018
SALES REFERENCEValve pictures shipped in 2018
SALES REFERENCEValve pictures shipped in 2018
SALES REFERENCEValve pictures shipped in 2018
SALES REFERENCEValve pictures shipped in 2018
SALES REFERENCEValve pictures
SALES REFERENCEValve pictures
SALES REFERENCEValve pictures
SALES REFERENCETOTAL 11 countries
“ We only pursue the world’s best and committed to delivery
of the world’s best products and services with fortitude ”
Above motto is the motive and vision of our company since an Establishment.
All the staffs are exerting every effort with keeping above value in mind and
Striving to provide the world’s best products in quality and price in butterfly valve markets.
“ World’s Best Quality ”
Accomplishing the goal of World’s Best Quality is our Challenge,
Responsibility,
Object.
We only compete with ourselves.
KB’s Quality policies are
1. Meeting to customer's expectations for product quality level;
2. Satisfaction of products and services to meet customer's requirements;
3. Ensuring personnel are properly trained so they are better able to serve our customers.
4. Ensuring a commitment to comply with customer requirements and continually improve the effectiveness
of the quality managements system.
Above mottos are the motive and vision of our company since an Establishment.
All the staffs are exerting every effort with keeping above value in mind and
Striving to provide the world’s best products in quality and price in butterfly valve markets.
Accomplishing the goal of the Our quality policies is our Challenge,
Responsibility,
Object.
We only compete with ourselves.
KB-PRE QUALIFICATION - Final-2019.07.01 한글KB-PRE+QUALIFICATION+-+Final-2019.07.09+ENG
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