QCC PRESENTATION OF
MAINTENANCE DEPARTMENT
INTODUCTION OF QCCA quality circle is a volunteer group
composed of workers (or even students), usually under the leadership of their supervisor (or an elected team leader), who are trained to identify, analyze and solve work-related problems and present their solutions to management in order to improve the performance of the organization, and motivate and enrich the work of employees. When matured, true quality circles become self-managing, having gained the confidence of management.
Quality circles were first established in Japan in 1962; Kaoru Ishikawa has been credited with their creation. The movement in Japan was coordinated by the Japanese Union of Scientists and Engineers (JUSE). The first circles were established at the Nippon Wireless and Telegraph Company but then spread to more than 35 other companies in the first year. By 1978 it was claimed that there were more than one million quality circles involving some 10 million Japanese workers.
Department: Section:
Circle Name: Date :
DESCRIPTION:
SAFETY
QUALITY
COST
PRODUCTIVITY
OTHERS
1) PROMOTION LEADER ( Head of Department)
2) ADVISOR/COORDINATOR (Director Prod. & Tech.)
3) FACILITATOR
4) CIRCLE/ THEME LEADER
Signature Circle Leader Signature Head of Department
Sr. Sr.
1 6
2 7
3 8
4 9
5 10
THEME REG. NO. _________________________ REG. DATE :_________________________ QCC (T/L) Sign :________________
29.01.2013Zero Break Down
Mr. Nazeer
(Foreman) (Supervisor) (Sr. Electrician)
Mr. S. Shahid AliMr. Abdul Raheem
Mr. Hamid Khan.Mr. Ahsan-ul-Haq
QCC REGISTRATION FORM
QCC Department use only
Theme Name :
Member Name Title Member Name Title
CIRCLE MEMBERS (6~10 Member)
Maintenance I Hamid Khan
Develop key machine list and their system of Preventive Maintenance. (Target Date: 31.03.2013).
(Electrician)
Mr. Ayoub Ahmed
Mr. Ameer KhusrooMr. Junaid Zeb Ghouri.
QUALITY CONTROL CIRCLE NAME
ZERO BREAK DOWN
Approved by Prepared by Date
Sr. # Will it make the work easier ?
Can the circle solve it by
themselves ?
Can they complete it on
time ?
What will happen if the problem is not solved now ?
What will the benefit for company ?
Total
1 5 5 4 5 5 24
2 4 4 5 4 4 21
3 3 3 3 3 3 15Hyd. Press of Tool & Die modification.
THEME SELECTION CRITERIA
Proposed Theme
Develop key machines list and their system of preventive maintenance.
Renovation of Heat Treatment Oven.
Procon Engineering (Pvt.) Ltd.
THEME SELECTION
01 050402 03
Very Low Low Average High Very High
QCC THEMEDevelop key machines list
and their system of preventive maintenance.
UP DATED: 15/4/13
S/NO MACHINE NAME CODES DEPARTMENT REMARKS1 SHEARING MACHINE (MECHANICAL) O25502 DECK ASSEMBLY
2 PIPE BENDING MACHINE O33801 WIRE SHOP
3 PIPE CUTTING (AUTO) O37103 WIRE SHOP
4 ZIG ZAG SPRING MACHINE O33301 WIRE SHOP
5 WIRE CUTTING MACHINE (AUTO) O33101 WIRE SHOP
6 HANGING SPOT WELDING MACHINE O43901 WELDING SHOP
7 HYDRAULIC PRESS 330 TON O50204 SEAT PRESS SHOP
8 SHEARING MACHINE # 02 O55502 SEAT PRESS SHOP
9 STEAM GENERATOR BOILER 104701 CUSHIONING 4 WHEEL
10 OVEN 147801 PAINT SHOP
11 OVEN 147802 PAINT SHOP
12 LAMINATION PLANT (FLAME) 155102 LAMINATION
13 LAMINATION PLANT (GLUE) 155101 LAMINATION
14 SEALING MACHINE 01 KW 191601 CUTTING & STITCHING
15 PNUEMATIC PRESS (MORI) 250 TON 214914 RECLINER
16 HUDRAULIC RIVETING MACHINE 224002 CHASSIS ASSEMBLY
17 PLASMA CUTTING MACHINE 224801 CHASSIS ASSEMBLY
18 LONG MEMBER PRESS 3600 TON 220201 CHASSIS ASSEMBLY
19 FIRE PUMP DIESEL 176601 GENERAL
20 FIRE PUMP ELECTRIC 176602 GENERAL
21 COOLING TOWER 173605 HEAVY PRESS SHOP
22 HOIST (LIFT) 178205 COIL CUTTING AREA
KEY MACHINE LIST FOR MAINTENANCE
00.5
11.5
22.5
2
0
1
0
SHEARING MA-CHINE # 025502 (DECK ASSEM-
BLY)
Hou
rs
0
0.5
1
1.5
2
2.52
1.5
0 0
PIPE BENDING # 033801 (WIRE
SHOP)
Hou
rs
0
0.2
0.4
0.6
0.8
1
0 0 0 0
PIPE CUTTING (AUTO) # 037103
(WIRE SHOP)
Hou
rs
00.20.40.60.8
1
0 0 0 0
ZIG ZAG SPRING MACHINE #
033301 (WIRE SHOP)
Hou
rs
00.20.40.60.8
11.2 1
0 0 0
WIRE CUTTING MACHINE #
033101 (WIRE SHOP)
Hou
rs
00.20.40.60.8
1
0 0 0 0
HANGING SPOT WELDING MA-
CHINE # 043901 (WELD SHOP)
Hou
rs
0
0.5
1
1.5
21.5
0 0
1
HYD. PRESS 330 TON # 050204 (SEAT PRESS
SHOP)
Hou
rs
00.20.40.60.8
11.2
0
1
0 0
SHEARING MA-CHINE # 055502
(SEAT PRESS SHOP)
Hou
rs
00.20.40.60.8
1
0 0 0 0
STEAM GENER-ATOR BOILER # 104701 (CUSH-ION 4 WHEEL)
Hou
rs
0
1
2
3
4
5
1
4.5
0 0
OVEN # 147801 (PAINT SHOP)
Hou
rs
0
0.2
0.4
0.6
0.8
1
0 0 0 0
OVEN # 147802 (PAINT SHOP)
Hou
rs
0
1
2
3
4
5
1.5
4.5
2.5
0
GLUE LAMINA-TION # 155101 (LAMINATION )
Hou
rs
00.20.40.60.8
11.21.41.6
1
1.5
1
0
FLAME LAMI-NATION #
155102 (LAMI-NATION)
Hou
rs
00.20.40.60.8
11.2 1
0 0 0
SEALING MA-CHINE 1 KW #
191601 (STITCHING &
CUTTING)
Hou
rs
050
100150200
0 0
165
0
PNEUMATIC PRESS (MORI)
250 TON # 214914 (RA RECLINER)
Hou
rs
00.5
11.5
22.5
3
0
2.5
1
0
HYD. RIVITING MACHINE #
224002 (CHASSIS ASSEMBLY)
Hou
rs
00.10.20.30.40.50.6 0.5
0 0 0
PLASMA CUT-TING MACHINE# 224801 (CHASSIS
ASSEMBLY)
Hou
rs
00.20.40.60.8
1
0 0 0 0
LONG MEMBER PRESS 3600 TON
# 220201 (CHASSIS ASEMBLY)
Hou
rs
0
0.2
0.4
0.6
0.8
1
0 0 0 0
FIRE PUMP DIESEL # 176601
(GENERAL)
Hou
rs
00.20.40.60.8
1
0 0 0 0
FIRE PUMP ELECTRIC #
176602 (GENERAL)
Hou
rs
00.20.40.60.8
1
0 0 0 0
COOLING TOWER # 173605 [HEAVY
PRESS SHOP (GENERAL)]
Hou
rs
00.20.40.60.8
1
0 0 0 0
HOIST (LIFT) # 178205 [COIL
CUTTING AREA (GENERAL)]
Hou
rs
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