CI TIN C TRNG TM
CIC/KAIZEN
FOCUSED IMPROVEMENT
GII THIU
CI TIN C TRNG TM
KAIZEN - CIC
KAI + ZENTHAY I + CHO TT HN
KAIZEN = CI TIN
CONTINUOS IMPROVEMENT CIRCLE
Chu Trnh Ci Tin Lin Tc
T NG
CI TIN C TRNG TM
KAIZEN
CIC
U CNG L CI TIN
C
I T
IN
C
TR
N
G T
M
Bit tn tht & lng ph u? s liu, d liu
Ngi nh TPM
MC TIUCI TIN C TRNG TM
MC TIU
Tng hiu qa vn hnh OEE bng cch gim thiu cc tn tht v
lng ph, nng cao nng sut my.
TN THT & LNG PH
H my, chnh my, thay i sn phm, km cht lng, ti ch,
chy chm do nguyn liu xu, bao b xu, v.v.
Hay - Cc cng vic tn cng nhng khng to ga tr
T BO TR
(Nn tng)
CI TIN C TRNG TM(Xy dng t mt mc cao hn)
(Bo v/ Duy tr ngi nh ci tin)
VAI TR CI TIN C TRNG TMTRONG NGI NH TPM
CCH NHN CA CI TIN C TRNG TM
Ri thay, chng ta thng ch
ch im ny: cng MH/T, sn
lng ...
cn tp trung ch gim
lng ph y: cc loi tn
tht
V D V LNG PH
Mt bao bt git gm:
Bt git 3000 3000
bao b 500 500
Cng sxut 1500 1500
X bao, x l 500
Tng cng 5000 5500
Lng ph lm tng gi thnh -> gim li
nhun -> km hiu qu
CI TIN C TRNG TM?
Thay i nh nhng to ra Ci tin ng k so vi trc
t tn tin bc v thi gian (khng u t ln)
Tp trung im yu nht trong dy chuyn (bottleneck)
Thc hin ngay - lm ngay mt t hm nay tt hn l mt k
hoch to ln vo ngy mai.
Kt qa: pht trin con ngi + li ch tnh c bng tin
Khai thc theo cch nhn CI TIN C TRNG TM
H
hng
1%
6%
Thi gian
Vn c gii quyt
H
hng
1%
6%
Thi gian
Cha c liCh ngng h hng
Ta t t ch tiu phn u
H
hng
1%
6%
Thi gian
0.5%
C li tht s
H
hng
1%
6%
Thi gian
0.5%
Duy tr
CIC/KAIZEN L G?
CIC/KAIZEN l ... .
Ci tin c trng tm
t t giy di nh mt tri, v hi.
t knh lp vo, t giy chy !
CIC/Kaizen l knh lp tp trung n lc to
CI TIN NG K
CI TIN C TRNG TM L G?
Chng trnh gim tn tht cc loi, nng cao hiu qa
hot ng ca CON NGI, MY MC, VT T
(MAN, MATERIALS & MACHINE)
Chng trnh ci tin da trn bng phn tch cc loi
tn tht
Ci tin c tin hnh bi cc nhm nh (
80
90
100
110
120
130
140
150
Nap chai Vo chai Dong nap Vo thung
Toc
o
Tdo thuc Tdo chi tieu Tdo th/ke
Improve design of bottleneck machine
Ci tin thit k my chm nht
TRNG TM U?KHU CHM NHT CA DY CHUYN!
Nhiu cng ty ch c gng tng tc thc t ca dy chuyn n tc c cho l ti a, nhng
thng kh nng thc s ca my, tc thit k li cao hn.
Ci tin hiu qu dy chuyn i hi phi ci tin thit k ca my chm nht.
C PHI L CI TIN?
c thng lng
Hn cng
c lun cng
KHNG !
V chai Bao giCn
30
giy
4060 20
giy
4060
CI TIN C TRNG TM?
V chai Bao giCn
C phi l ci tin? NG
Ci tin c trng tm? KHNG !!!
V chai Bao giCn
30
giy
4060 30
giy
4050
CI TIN C TRNG TM?
V chai Bao giCn
C phi l ci tin? NG
Ci tin c trng tm? NG !!!
AI THC HIN CTCTT?
Bo tr(Tnh trng hin hu)
Lnh o NM
T trng
Nhn vin
Innovation
Nhn vin thc hin CTCTT
Lnh o PX
CTCTT do cp qun l thc hin c phi hp cc ban ngnh chuyn
mn
S cng vic
V d: CNG VIC CA T TRNG?
TRC Y
T trng: GIM ST nhn vin -
Khng to ra gi tr
TPM
T trng: NGN
NGA LNG PH hao
ht t cng vic ca nhn
vin
CI TIN C TRNG TM
CIC/KAIZEN
FOCUSED IMPROVEMENT
CC BC THC HIN
0. Chn ti, xc nh mc tiu.
1. Tm hiu tnh hnh thc t.
2. Loi tr cc bt thng (kt hp AM)
3. Phn tch nguyn nhn (h hng).
4. Lp k hoch ci tin.
5. Thc hin cc hot ng ci tin.
6. Kim tra kt qu (c tt nh mong mun?).
7. Tiu chun ho & Duy tr trnh tr li tnh trng c.
8 BC THC HIN CTCTT
BC 0: CHN TI + MC TIU.
Chn ti theo mc tiu chung ca nhm.
Nhm t tr li cc cu sau:
Vn c nghim trng khng?
Nhm chng ta c kh nng gii quyt vn ny?
C li g khi gii quyt vn ny?
Liu ta c th th sc sng to?
Cp trn c ng h nhm chng ta v vic ny?
BC 0: CHN TI + MC TIU
Nhng ni cn tp trung lm ci tin:
Ni yu km nht trong dy chuyn.
My no c tn tht cao nht
My no ph bin trong nhiu dy chuyn ca PX
C kt qu trong vng 3 thng
V chai Bao giCn
30
giy
4060 30
giy
4050
Ni yu km nht trong dy chuyn?
V chai Bao giCn
C phi l ci tin? NG
Ci tin c trng tm? NG !!!
BC 0: CHN TI + MC TIU
MC TIU: SMART
C th Specific
o lng c Measurable
C th t c Achievable
Thc t Realistic
C hn nh Time bound
lm sao bit rng nhm t mc tiu ra
BC 1: TM HIU TNH HNH THC T.
Thu thp thng tin tng bit trc y v vn : phn tch
ngng my, sa cha, ph tng thay....
Quan st hin trng c thm bng chng c th, khch
quan
Cht lc thng tin c th trong phm vi ti, trnh b
nhiu.
BC 1: TM HIU TNH HNH THC T.
Lm vic theo nhm
Qun l bng trc quan
Nng cao v mt tinh thn
Hot ng nhm cht lng
K thut t gic
H thng xut sng kin
LOI B LNG PH
QUN GIA BNG 5S
TIU CHUN HO
Hot ng cng nhn
Thng tin lin lc
My mc thit b
Sn phm
vt liu
Ql cht lng v an ton
Ql chi ph Ql hu cn
QUN L LI NHUN
Ngi Nh Gemba
BC 2: LOI TR CC BT THNG
Kinh nghim cho thy hu ht cc vn u xut pht t
qu trnh xung cp ca thit b.
Cc thnh phn ca ti phi c a tr v tnh trng tt
trc khi tin hnh tm hiu phn tch.
Do vy, cc tiu chun v sinh + bi trn + kim tra cn phi
c duy tr trong phm vi ca ti
Ba trn cho thy mi lin h vi AM t bo tr, ngha
l: Ci tin phi i i vi T bo tr
BC 3: PHN TCH NGUYN NHN
S dng cc cng c: pareto, s xng c, hi ti sao 5
ln . phn tch tm nguyn nhn.
Tin hnh phn tch thng tin c th, c ngha v d hiu
Tm nguyn nhn gc
Khch quan, khng on m
Khuyn khch ng no, a ra tht nhiu kin
BC 4: LP K HOCH CI TIN.
Lm ci g: lp danh sch Vic cn lm bng cch la
chn kin thch hp nht:
c kh nng thc hin bng chnh sc mnh
p ng mc tiu ra
Ai lm: phn cng cc thnh vin trong nhm: ai? lm g?
Khi no xong: thng nht thi hn hon tt tng cng
vic
Khuyn khch ng no, a ra tht nhiu kin
NG NO
1. Mc ch: Nhm khuyn khch cc suy ngh sng to v ny sinh
cc tng mi
2. Nguyn tc:
Khng Ch Trch: ch trch s hn ch tng
Khuyn Khch Tng in R: hoan nghnh tt c mi tng
Khng Gii Hn: cng nhiu cng tt
Qa Giang: thm vo, gom : Thm mm dm mui
Ghi Ra Tt C: ngi ghi KHNG cn sa cha hay din gii
thm, s cht lc sau.
BC 5: THC HIN.
Lm theo phn cng ca nhm Ch thi hn hon tt
Theo di tin trnh, phi hp cc cng vic
BC 6: KIM TRA KT QU
Kim tra kt qu t c so vi mc tiu ra
iu chnh vic cn lm cho t kt qu theo mc tiu
ra
BC 7: TIU CHUN HO BI HC MT IM
Tiu chun ho cc thnh qu t c (Bi hc mt im
)
Hun luyn: t nay tr i, mi ngi phi lm theo nhng g
lm khi ci tin
Gim st kt qu, duy tr thnh qu t c, trnh tr li
tnh trng c.
Bi hc rt ra t qu trnh thc hin ci tin, vit Bi hc mt
im ph bin cho cc nhm khc
CI TIN C TRNG TM:
I TNG BC MT
Lm v r sot tng bc mt, khng b qua bc, bo m
thc hin tng bc c hiu qa.
Vic r sot i hi tng thnh vin bo co tin trnh v xem
xt k lng cng vic trc khi hp tp i qua bc tip
theo
LU TRNH THC HIN CIC/KAIZEN
CHN TI
BI HC MT IM
THNG TIN
K HOCH
PHN TCHMC TIU
KT QU
0. Chn ti, xc nh mc tiu.1. Tm hiu tnh hnh thc t.2. Loi tr cc bt thng (kt hp AM)3. Phn tch.4. Lp k hoch ci tin.
P
D 5. Thc hin cc hot ng ci tin.
C 6. Kim tra kt qu (c tt nh mong mun?).
A 7. Tiu chun ho & Duy tr trnh tr li tnh trng c.
TM TT CIC/KAIZEN
Ht
hn gp li...
Top Related