AMUL NEW FEED PLANT 1600 TPD PELLETS
Conceptual Equipments And Services Pvt. Ltd, India.
Present……..
High Lights for 1600 TPD Feed Plant
Main Features: Unique Raw Material Storage System. All raw materials are stored after
cleaning. Major Raw Material stored in Flat Storage 24 chambers each on two sides . Total 48
chambers. Raw Material dumping limited to three
locations. One of the Largest Flat Storage
Systems. Four Grains Storage Silos.
High Lights for 1600 TPD Feed Plant
Main Features: Two Production lines of 800 TPD each. 1600 TPD up to the Grinding Mills Unique flat storage compartment
filling system with telescopic conveyor.
Filling with extended discharge chute.
Material temperature monitored. Feeding to the plant through
dumpers and intake conveyors.
High Lights for 1600 TPD Feed Plant
Main Features: Hammer Mill of 50 TPH Batch Mixer of 4000 KG per Batch Pellet Mill Of 40 Tons per hour
Geared Unit. Geared pellet Mill of this
capacity in Cattle Feed Plant, first time in India.
Pellet Cooler 45 TPH. Bagging through Automatic Bagging
station and gravity feed electronic bagging machines.
High Lights for 1600 TPD Feed Plant
Main Features: First Floor bagging arrangement. Five trucks can be loaded at time. Storage facility in silo after
production. Production de linked from
bagging & dispatch. Filled Bag handling through an
automated conveying system.
Flat Storage System
Open Flat storage system with 24 chambers on each side. Total 48 chambers. Each chamber has 450 tons of storage capacity.
DORB & Cakes will be stored in Flat Storage.
Grains will be stored in Silo. Four Flat Bottom silo of 500 Tons
storage capacity.
Advantage of Flat Storage System
Utilization of maximum area for storage.All raw material is stored after cleaning.Waste material collection at designated
points outside the plant area.All space utilized by cleaned raw material. Bag handling limited to dumping area only.Empty bag handling limited to dumping
area only.Main Man movement limited to truck
unloading and dumping area.Minimum personal engaged for raw
material dumping to the production line.
Four Silo of 500 ton storage capacity. Cleaning system after the material
dump Conveyor at the bottom directly
feeding to plant. Automatic temperature controller
provided. Level sensors on each silo.Provision for a second set of silo
provided.
Silo Storage System
Grinding Operation
One Hammer mill of 50 TPH from Andritz with aspiration unit.
One feeder and air assisted system for removal of stones.
Magnet on feeder for removal of ferrous material.
Mill runs on lower speed at 1440 RPM. 400 Kw motor
Directly coupled motor.The Second hammer mill of same
capacity to be added on expansion.
Mixing Unit
One single rotor blender from Andritz.4000 kg(8000 liter) capacity.Unique mixing rotor.Mixes in lesser time.Drive Power 75 KW.Drive RPM 23.5.Air vent between mixer and surge bin.The second Mixer will be added on
Expansion.
Molasses Mixer
Molasses Mixer From Andritz with molasses injection arrangement.
This will be between the pellet mill and conditioner .
Steam also can be injected to the mixer if needed.
Molasses addition 10%
Conditioning Unit
Special design conditioner from Andritz.
Multipoint controlled injection nozzles.
Small percentage of an additional liquid can be injected.
Large volume giving adequate retention time.
Stainless Steel construction
Pelleting Lines
Pellet Mills from Andritz.Pellet mill capacity 40 TPHPellet Diameter 8 mm.Two press roll assemblies.Inlet chute with pneumatic by pass flapAutomatic greasing.Controls with AS32CS SCADA system,
with remote service provision via modem.
Computer control with various operation for the operation of the mill.
Roller/Die crane with two speed motor.
Pellet Cooler
Counter Current Cooler to handle 40 to 45 TPH.
Two blower with two cyclones and aspiration line.
Hydraulic operated moving trays for pellet discharge.
Optimized controls for the effective cooling and removal of moisture.
Pellet Sieve
Separate pellet Sieve for each line.Totally enclosed units.Efficient sieving operations.Fines conveyed back for re pelleting.
Bagging Lines
Silo to store cooled pellets. 60 Tons each silo One automatic bagging station with stitching
machine.Three Net weight Bagging machines for
bagging in jute bags.Bagging and dispatch de linked from
production.Computer control for this entire operation.Conveyors with sensors to load the truck or
to divert the bags for stacking.Sensors on bin for status of material
monitored.
Molasses Storage
Two Tanks of 5000 tons eachFour Unloading Pump with two as
standby.Molasses Heater with steam heating.Molasses day tank in the plant.Feed Pumps from the tank to the
molasses mixer.
Electrical Panels
Separate MCC for different sections.All motors operated through VFD. Section wise MCC provided.Auto power factor controls for each of
the MCC separateAuto Load control system on hammer
mill and pellet mill.
Aspiration Units
Aspiration units at dumping points.Independent aspiration for hammer
mill.Spot filters for the conveyors and
Elevators.Breathers provided instead of
aspiration unit on hoppers and Bins.
4000 Kg Steam generation Boiler. Briquettes used as fuel.Full automated operation.Steam supply to process plant and
molasses tank heating system.
Steam Generation
Automation Of the Plant
Centralized computer system. Use of Scada and DCS system. Use of speed sensors in all conveyors and
elevators. Use of belt alignment monitor in elevators. Use of explosion windows in elevator. Monitor consumption of steam, molasses,
air, and electricity through monitoring meters.
Pellet mill monitoring with details of spare part consumption and life.
Automation Of the Plant
Conveyor elevator status monitored. Bagging and dispatch monitored. Batching and raw material status monitored. Raw material temperature at the storage
points monitored. Premix operations monitored. Molasses consumption and status in tanks
monitored. Steam consumption monitored, Reports generated as per requirement.
Manuals For Machines
The manuals for the Andritz process machines can be accessed from Scada.
The Spare parts list fort process machines can be accessed from the system.
Easy identification possible with search facility.
Summary Flat Storage to store 19200 tons Silo to store 2000 Metric tons. Molasses tanks to store 10000 tons in two
tanks. Briquette fired boiler of 4 tons per hour
steam generation. Air compressor of 540 cfm air capacity. Batching System to batch 4 tons per batch. Hammer Mill of 50 tons per hour. Batch Mixer to handle 8000 liters per
batch. Pellet Mill of Capacity 40 tons per hour. Cooler to handle 45 tons per hour. Three Gravity fed Net weight bagging
Machines. One automatic bagging machine
Contact Details
Registered Office: Conceptual Equipments And Services Pvt. Ltd. 6/1302, Daffodil, Puliyankavu Road, Karingarapully, Palakkad, Kerala, India – 678551
Phone: +91 491 2570067.E mail: [email protected]
Contact Details
Factory:Conceptual Equipments And Services Pvt. Ltd.486/B-2, G.I.D.C. Makarpura, Baroda,Gujarat, India – 390010
Phone: +91 265 2978901E mail: [email protected]