wind EnErgy solutions - 삼성중공업 웹사이트에 오신걸 환영합니다€¦ · ·...
Transcript of wind EnErgy solutions - 삼성중공업 웹사이트에 오신걸 환영합니다€¦ · ·...
25yearsLongevitysamsung 2.x mW wind turbines are designed, tested and gL-certified to set a new standard in reliability and durability:the 25-year design life.
RELIaBILITY anD DuRaBILITY
InnovaTIon Is In ouR gEnEs. WInD TuRBInEs DEsIgnED fRom Top To BoTTom To WIThsTanD haRsh WInDs anD cLImaTE LongER Than anY compETIToR's.
atoZTurnkey solutions for offshoreWe hold our customer’s hand from the early planning stageuntil stable electrical production is achieved and beyond. With 36 years of experience in the shipbuilding and offshore structure industries, we have everything it takes to deliver.
InTEgRaTIon anD pERfoRmancE
ouR EnTERpRIsIng spIRIT Is YouR DEsTInY.samsung soLuTIons foR offshoRE, ocEan, anD coasTaL aREas pRovIDE vasT, unTappED oppoRTunITIEs foR WInD poWER.
commITmEnT Is ouR mIDDLE namE. samsung's LEvEL of suppoRT Is LEgEnDaRY In ThE shIpBuILDIng InDusTRY. WE'RE ExTEnDIng ThaT pRomIsE To ThE WInD EnERgY sEcToR.
24 7Real-time Remote monitoringsamsung’s support system for the operation and maintenance of our turbines continues for their entire life cycle. samsung wind turbine solutions are backed by an expanding global service network.
sERvIcE anD suppoRT
QuaLITY Is ouR sTREngTh. WE BuILD In a unIQuE manufacTuRIng EnvIRonmEnT WITh a commITmEnT To ZERo-DEfEcT QuaLITY.
With our line manufacturing system—another industry first— quality is guaranteed at every stage of production.
QuaLITY managEmEnT
Ensuring QualityZero-Defect Quality
Samsung delivers the solutions to power tomorrow.
Backed by nearly four decades of expertise in the design and
construction of advanced marine vessels, offshore facilities,
industrial infrastructure and intelligent systems
and with some of the top names in wind power as our partners,
we’ve created the first of what will be a family of wind turbines
that will reach new heights of reliability,
performance and value in the years to come.
what customers should expect
on integration and performance
we reconSider:
new ways of powering the future
dwindling fossil fuels with wind energy
reliable, durable wind turbines
we invent:
we Solve:
we deSign:
At Samsung, we know the ocean.
With decades
We invent:
We plAn:the future of wind energy.
Samsung delivers the solutions to power tomorrow.
Backed by nearly four decades of expertise in the design and
construction of advanced marine vessels, offshore facilities,
industrial infrastructure and intelligent systems,
and with some of the top names in wind power as our partners,
we’ve created the first of what will be a family of wind turbines
that will reach new heights of reliability,
performance, and value in the years to come.
on integration and performance
We focuS on:
SAmSung Wind energy SolutionSp / 14
ceo’SmeSSAgep / 15
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SolutionS to tomorroW’S energy chAllengeSA viBrAnt eSprit de corpS fillS the Air At SAmSung.
it’S more thAn A feeling. it’S very reAl evidence thAt We’ve fulfilled
our viSion to Build World-clASS Wind turBineS thAt Are Worthy
of the SAmSung nAme And of your inveStment.
In-Sik RohPresident & CEOSamsung Heavy Industries
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Dear prospective customer,
Samsung’s 2.x MW class wind turbines represent the first in a new family of advanced onshore and offshore
wind solutions that we believe will bring new energy to the global marketplace. They’re designed to deliver
best-in-class reliability and performance with a 25-year design life—20% longer than the industry standard.
While the wind industry is a new area for Samsung Heavy Industries, we’ve been hard at work in the energy
sector for some time. In fact, we’ve been bringing innovative solutions to the vast challenges of tapping
the oil and gas resources beneath the world’s seas and oceans for nearly four decades; our drillships, fixed
offshore platforms, and floating production, storage, and offloading units are undisputedly the best in the
business. And thanks to our wealth of expertise in mechanical and electrical engineering and manufacturing,
we possess the resources and acumen to deliver fresh energy to the wind industry.
Our first turbine, which entered commercial operation in Lubbock, Texas, in April 2010, represented the first
model in a growing onshore and offshore solutions lineup. To meet the widest range of customer needs, we
also offer variants for low wind and cold-climate areas. We’re now developing several other onshore models
as well as 7 MW-class offshore models that we expect to bring to market in 2012.
Recently, we received full GL Renewables Certification for our 2.5 MW wind turbines (IEC class IIa). And
with the skills and technology that enabled us to acquire that highly regarded certification, we are advancing
further in the worldwide wind power market, as demonstrated by our recent MOU to export wind turbines to
Macedonia.
Our performance in 2010 was strong, but the global economic climate remains uncertain. Volatility in
the Middle East, financial crisis in southern Europe, and the effects of the horrific disaster in Japan make
economic forecasts difficult. We intend to overcome any hurdles by continuing to develop innovative
technologies while serving our customers with the highest level of quality, and anticipating their needs by
offering timely, heartfelt service at every stage, empowering them to generate clean, reliable wind power
today, and tomorrow.
Top-tier companies come and go, but those that thrive often lead the way by learning to put their backs to
the wind to grow in the right direction, therefore remaining nimble. Samsung has continually embraced both
innovation and the challenge of creating a better tomorrow. For these reasons, we expect to stand tall for
many more decades to come. The trust and satisfaction that we generate together will make the world a
better, more sustainable place. Thank you again for your interest in Samsung Wind Energy Solutions.
We pledge:
100% customer satisfactionis our overarching objective
We Support:
from planning to operation, we stand beside you
We deSign:
longer-lasting turbines
We innovAte:better quality control
through constantly improved manufacturing practices
introducing SAmSungWind turBineSengineered for reliability, optimized
for performance, and built for easy maintenance,
Samsung 2.x mW class turbines have a future
that’s as unlimited as the wind that powers them.
Delivers quieter, class-leading aerodynamic performance with pre-bending and low-noise tip designs. Meets the highest IEC standards for lightning protection, with multiple receptors.
2. BlAdeS
Continuously optimizes the angle of each individual blade to maximize power generation with electric drives. Significantly reduces blade root and shaft fatigue loads over collective pitch control systems.
1. pitch SyStem
Features a permanent magnet design that delivers greater efficiency at low wind speeds than induction generators.Requires virtually no maintenance with a simpler, brushless design.
7. generAtor
Consists of three gear stages–one planetary and two helical.Mounted with a hydraulic mounting system to effectively dampen vibration.Equipped with a torque limiter on the high-speed shaft to prevent damage from extremely high loads caused by grid failure.
5. geArBox
Maximizes power production with four intelligently controlled high-torque inverter-driven electric drives.Minimizes backlash at the start of rotation with an external hydraulic caliper brake.
6. yAW SyStem
Easily adjusted to meet any grid-connection requirement. Uses superior harmonic filtering for lower total voltage harmonic distortion. Features advanced zero-voltage ride-through capability to maintain grid connection during disturbances.
8.converter
Reduces maintenance time and frequency, ensuring that all vital components are properly lubricated.Covers main bearings, pitch and yaw bearings and drives, and generator bearings.
4. Auto luBricAtion SyStem
Rigidly supports the main shaft with two high-performance bearingsin a single housing. Minimizes external load transfer to gearbox with double-tapered and cylindrical roller bearings.
3. drive trAin
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3
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1
deSigned to Bethe BeStp / 19
SAmSung Wind energy SolutionSp / 18
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deSignedto Be the BeSt
deSigned for A 25-yeAr Service lifeSAmSung Wind turBine componentS Are deSigned for A 25-yeAr Service life And mAtched to provide BeSt-in-clASS performAnce, reliABility And eASe of mAintenAnce.
experimental validation
Samsung 2.x MW wind turbines are designed, analyzed, and GL-
validated to set a new standard for reliability and durability with a
25-year design life.
drive train
We put our 2.5 MW wind turbine through comprehensive
dynamometer testing at the U.S, National Wind Technology Center
in Boulder, Colorado, to test power performance and quality, verify
safety logic, and validate mechanical functionality and structural
stability in different wind conditions.
gearbox
We validated gearbox design life with HALT testing under GL
observation. We also measured gearbox efficiency of well over
97% at rated torque through functional testing on a back-to-back
test rig.
nWtc drive train dynamometer test
gl-observed hAlt results
gear bending fatigue life: > 25 yearsgear contact fatigue life: > 25 years
We reviSit
SAmSung Wind energy SolutionSp / 20
engineered for reliABilityp / 21
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engineeredfor reliABility
to enSure the higheSt reliABility, SAmSung Wind turBineS Are teSted exhAuStively during the development StAge.
We verify
We perfect
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pitch and torque control
Our advanced control system couples control of blade pitch and generator
torque for optimal generating performance in all wind conditions.
Below the rated wind speed, the system controls generator torque to main-
tain maximum power. Beyond the rated wind speed, it optimizes loads to
maintain the generator at its rated power.
monitoring and feedback control
Our advanced control system incorporates a number of monitoring and
feedback control features to increase availability. These include drive train
monitoring as well as tower vibration feedback control, which adjusts blade
pitch to dampen excessive vibration.
Communications Up/Down Tower Over Optical Fiber
Slip Rings
Optical Coupler
Yaw System Interface
Other Intelligent Sub-system
Remote I/O
Ethernet
EncodersBrakeTemperaturesVibrationAnemometryPumps etc.
Pitch Actuator #2 Pitch Actuator #3
Pitch Interface Unit
Safety System24V Signals
Pitch Actuator #1
Optical Coupler Maintenance
outSide the turBine
Serial
Ethernet Switch
nA
ce
ll
eh
uB
to
We
r B
AS
e
Grid Contactors and Grid Condition Monitoring
Dire
ct
Fieldbus
Local
I/O
Fie
ldb
us
Eth
erne
t to
SC
AD
A
We reconSider
We pinpoint
We diScover
optimized for performAncep /23
SAmSung Wind energy SolutionSp /22
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optimized for performAnce
Wind iS different everyWhere.We Are prepAred.
optimum performAnce in Any Wind.
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condition monitoring system
Our advanced system continuously monitors vital drive train com-
ponents in 13 locations, analyzing data with a signal conditioning
system driven by the industry’s most extensive database. The system
alerts the operator of abnormal operating conditions, allowing major
issues to be proactively addressed to avoid more costly repairs
down the line.
Auto lubrication system (AlS)
This system lubricates all major moving components–the main
bearings, pitch bearings and drives, yaw bearing and drive, and
generator bearings–at appropriate intervals for enhanced durability
as well as significantly reduced maintenance time and frequency.
drive train sensor locations
main bearing and yaw bearing/drive AlS
pitch bearing/drive AlS
Built for mAintAinABilityp / 25
SAmSung Wind energy SolutionSp / 24
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Built formAintAinABility We cAliBrAte
We ASSimilAte
We AccompliSh
↳
SAmSung Wind turBineS Are equipped With time- And coSt-SAving feAtureS thAt
help Achieve higher profitABility.
certification by germanischer lloyd
Samsung’s first wind turbine was GL-certified in an unprecedented time of only 8 months. The fastest any turbine manufacturer was awarded the certification, it confirms Samsung’s design ex-pertise and manufacturing ability.
Service and support
We are committed to providing 24/7 customer service with real-time remote monitoring and troubleshooting through our division headquarters in Korea and service centers in Houston and a growing number of other global markets. We offer annual on-site diagnostic services for the lifetime of our turbines. Our parts supply chain is prepared to provide service parts anytime, any-where. We are also setting up training centers in major markets to provide courses to client operating staff and O&M technicians.
competitive warranty
Backed by a global reputation for excellent quality and customer service, each Samsung wind turbine comes with a warranty that exceeds the industry average.
quality management
Backed by ISO 9001-certified manufacturing facilities, we have
established the Samsung Wind Turbine Quality Standard (SWQS)
to ensure customer satisfaction and guide us forward to GL-type
certification. Our turbines are built with quality-tested components
subject to the Samsung Q-mark certification system. All tolerances
and alignments of assemblies are strictly controlled through a real-
time digital monitoring system (RTDMS). As in each of our other
businesses, we are committed to delivering defect-free products.
hSe management
Risk management is a key element of our health, safety, and
environment policy. We proactively identify hazards, assess
risks, and implement necessary control measures. Our HSE
management system satisfies all ISO 14001 and OHSAS 18001
requirements.
We enrich
We recAliBrAte
We proBe
SAmSung Wind energy SolutionSp /26
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gl certificate
iSo 9001iSo 14001
committed to SAtiSfActionp /27
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committed toSAtiSfAction
SAmSung iS committed to keepingour cuStomerS StAnding tAll even through even the StrongeSt Wind.
SolutionS for onShore
Wind is an abundant source of free power
that can be economically tapped in most
regions of the world. our wind turbine
family includes models designed for optimal
generation performance in all wind conditions
and regimes. Samsung’s onshore wind energy
solutions cover iec class ib up to iiia sites.
covering iec wind classes
ib to iiia with 3 wind turbine models,
for optimum performance at any wind site.
SAmSung’S effortS to offer mArket leAding productS Will continue.
ib/iia
iib/iiia
iiia
SAmSung onShore 2.x mW Wind turBine lineup
SAmSung Wind energy SolutionSp /30
SolutionS for onShorep /31
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We identify
We ShApe
We conStruct
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Samsung onshore Wind energy Solutions
future onshore Wind energy Solutions
MODEl S2.5-90 S2.5-100 S2.3-103Rated power 2.5 MW 2.5 MW 2.3 MW
Wind class IEC class Ib/IIa IEC class IIb/IIIa IEC class IIIa
RotorRotor diameter 90 m (295.3 ft) 99.8 m (327.4 ft) 103 m (337.9 ft)
Cut-in speed 3.0 m/s (6.7 mph) 3.0 m/s (6.7 mph) 3.0 m/s (6.7 mph)
Cut-out speed 25 m/s (55.9 mph) 21 m/s (46.9 mph) 21 m/s (46.9 mph)
Drive train Main bearing Two bearings (DTRB + CRB), single housing
GearboxType One-stage planetary, two-stage helical gear
Support Hydraulic mount
Output shaft Power lock type, torque limiter
GeneratorType Permanent magnet generator
Rated speed 1,650 rpm
Rated power 2,640 kW
ConverterType Pulse-width modulated
Frequency 50/60 Hz
Cooling Water cooled
PitchPitch bearing Two-row ball bearings
Pitch drive Electric, individual
YawYaw drive Electric, 4 drives
Yaw brake Electro-mechanical hydraulic, 6 calipers
Tower Height 80 m (262.5 ft), 100 m (328.1 ft), custom heights available
Operating temperature -10°C to 40°C, (Cold Climate Package: -30°C to 40°C)
2.3 mW-2.5 mW
MODEl S2.3-1XX S2.7-1XX S3.0-1XXRated power 2.3MW 2.7MW 3.0MW
Wind class IEC IIb/IIIa IEC Ib/IIa IEC Ib/IIa
Rotor diameter >105m >105m >105m
Expected product release April 2013 July 2013 July 2013
Capacity factor >50% >50% >50%
SolutionS for offShore
oceans and coastal areas offer vast, untapped
opportunities for wind power. our upcoming
offshore wind farm solutions will leverage our
world-class wind turbine, offshore facility and
installation vessel manufacturing capabilities to
deliver competitive turnkey solutions.
We poSition
We connect
We uncover
25 yeArS
7 mW
SAmSung Wind energy SolutionSp / 34
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At Samsung, we know the ocean. With decades of experience as a major force in the construction of offshore facilities such as oil and gas production systems and drilling platforms, we are now in the process of developing turnkey offshore wind farm solutions. In addition to advanced offshore turbines, these solu-tions will include the installation of a state-of-the-art manage-ment and control system, offshore substation, and subsea ca-bling to connect the farm to the grid, ensuring the highest level of wind farm reliability, integration, and performance.
introducing SolutionS for
offShore
Installation Vessel SpecificationsDimensions 130.5 x 52.0 x 8.2 m
Carrying capacity 4 sets
Installation time 1 set/day
Crane capacity 1,200 MT
Jacking system Electric rack and pinion
Jacking speed 1.0 m/min
Turbine Design SpecificationsClass IEC class I
Rated power 7 MW class
Generator Permanent magnet
Drive train Geared, medium speed
Product release September 2013
Design life 25 years
Foundation Jacket/tripod/monopile
SolutionS for offShorep / 35
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drillShipS:
drilling rigS:
lng-fpSos:
in high-tech ShipSAnd innovAtive offShorefAcilitieS
Shipbuilding
Since we delivered our first vessel in 1980, we have booked
orders for or delivered more than 855 ships to customers around
the globe. Today we are a global leader in high-tech, value-added
specialty ships such as Arctic shuttle tankers, LNG carriers, ultra-
large container ships and passenger ships.
offshore facilities
Over the past three decades, we have helped oil and gas majors
around the globe bring the vast energy resources beneath the
oceans to market. Today we are a global leader in innovative
offshore facilities such as drillships, crude and LNG FPSOs,
floating offshore structures and fixed platforms.
engineering & construction
Starting out as a residential builder in 1981, we have expanded
and grown to become one of Korea’s premier general engineering
and construction firms. Today we are committed to building
tomorrow’s landmarks–projects and facilities that are unparalleled
in beauty, usability, technology, quality and durability–that will stand
the test of time.
Wind power
We joined the renewable energy revolution in 2008 when we
launched development of our 2.5 MW onshore wind turbines.
Today we are in the process of developing a full lineup of
onshore and offshore solutions as we set up an integrated global
sales, service and manufacturing network that will power our
emergence as a global industry player. Electric drive systems
reduce maintenance costs by eliminating the need for the regular
inspection and maintenance required by hydraulic drive systems.
100%
63%
World’s largest
SAmSung heAvy induStrieSp / 37
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SAmSungheAvy induStrieS
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2010 facts & figures
USD figures based on Dec 31, 2010
exchange rate
net income
uSd 11.6 billion
revenue
uSd 790 million
uSd 39 billion
order backlog
13,204employees
SAmSung Wind energy SolutionSp / 38
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europe
london OfficeCity Tower, 17th Floor40 Basinghall StreetLondon EC2V 5DE, UK
Tel: 44-20-7562-4302Fax: 44-20-7562-4319
Oslo OfficeHaakon VII’s Gate 1 Oslo 0160, Norway
Tel: 47-22-83-3777Fax: 47-22-83-3778
Athens Office229 Syngrou Avenue Nea Smyrni Athens 17121, Greece
Tel: 30-210-934-4866Fax: 30-210-934-8163
Moscow OfficeWTC, Entrance 3, Office 1408 12 Krasnopresnenskaya Emb. Moscow 123610, Russia
Tel: 7-495-258-2223Fax: 7-495-258-2224
Asia
Corporate HeadquartersSamsung Life Insurance Seocho Tower 1321-15, Seocho-dong, Seocho-guSeoul 137-857, Korea
Tel: 82-2-3458-7000
Samsung Heavy Industries Ningbo Co., ltd.Quingshi Industrial ZoneXiaogang, Ningbo 315803, China
Tel: 86-574-8622-6688Fax: 86-574-8622-4275
Samsung Heavy Industries Rongcheng Co., ltd.No. 39 Li-Dao Jin Rongcheng 264317, China
Tel: 86-631-7767-888Fax: 86-631-7767-009
Tokyo OfficeRoppongi T-Cube, 17th Floor 3-1-1, Roppongi, Minato-ku Tokyo 106-8532, Japan
Tel: 81-3-6234-2237Fax: 81-3-6234-2189
Singapore OfficeSamsung Hub, #21-03 3 Church Street, 049483 Singapore
Tel: 65-6-550-8181Fax: 65-6-550-8188
Dubai OfficeP.O. Box 64089, Al Selemiyah Tower Flat No. 302, Dubai, UAE
Tel: 971-4-229-2254Fax: 971-4-229-2257
Shanghai OfficeShanghai International Trade Center Room 2710, No. 2201 Yanan Road Shanghai 200336, China
Tel: 86-21-6270-3207Fax: 86-21-6278-9112
India Engineering CenterLogix Cyber Park, Block-B 1st Floor, C-28&29, Sec-62 Noida 201301, India
Tel: 91-120-468-6001Fax: 91-120-468-6007
Americas
Houston Office11777 Katy Freeway, Suite 307 Houston, TX 77079, USA
Tel: 1-281-759-1022Fax: 1-281-759-1026
New York Office105 Challenger Road, 6th Floor Ridgefield Park, NJ 07660, USA
Tel: 1-201-229-5009Fax: 1-201-229-5110
Rio de Janeiro Office228 Praia de Botafogo Suite 1110-B, Botafogo Rio de Janeiro 22250-145, Brazil
Tel: 55-21-2251-0972Fax: 55-21-2254-4792
london
AthenS
duBAinoidA
SingApore
Seoultokyo
ShAnghAineW york
houSton
rio de JAneiro
rongcheng
ningBo
moScoW
oSlo
global network
houston office
11777 Katy Freeway, Suite 307Houston, TX 77079, USA
Tel: 1-281-759-1021Fax: 1-281-759-1026E-mail: [email protected]
Wind energy divisionheadquarters
137-955 Seoul Seocho Tower, Seocho-2-Dong, Seocho-Gu, Seoul Republic of Korea
Tel: 82-2-3458-6363 Fax: 82-2-3458-6379E-mail: [email protected]
gloBAl SAleSAnd Service