WFMT PDR

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PROCEDURE DEMONSTRATION RECORD

INS/ASME/MT/001/PDR- 03 Page 1 of 3

This record is the property of INSPEC and for use by its authorized personnel only. Use of or reference to this record by non-

INSPEC Organisations is by specific agreement. This document shall not be reproduced without the written consent ofINSPEC.

1. Record Ref.:INS/ASME/WFMT/001/PDR- 052. Procedure Ref.:INS/ASME/WFMT/001 Rev 01

3. Demonstrated for:Global Process Systems LLC. Mafraq Fabrication Shop. Abu Dhabi.

4. Date of Test:23.01.2008

5. Purpose:To demonstrate the capability of the test system (using the subject procedure on the Test

Sample) to be employed for Magnetic Particle Examination of welds and evaluating the test

results in line with the requirements of Appendix 6 of ASME Section VIII Div. 1, as

mandated in T-150 of ASME Section V and within the variable limits specified in Article 7 of

ASME Section V, edition 2007.

6. Examination method & Technique:Wet Continuous Color Contrast Magnetic Particle Examination, using AC Yoke

magnetization technique with minimum pole spacing of 3 and maximum pole spacing of 8.

7. Test Samples:Low-carbon Steel Plate Sample MC 455.

SMAW Butt-welded joint.

(Photograph of test sample attached)

8. Surface condition of Test Samples:As-welded, with the test surface (including 1(25mm) all around) dry and free of any scale,

grease, dirt, weld - flux, slag or spatter, paint, oil or other foreign matter.

(Sample solvent cleaned before demonstration)

9. Test Equipment:AC ELECTROMAGNETIC YOKE, Model: MY II; Srl. No.: 1639

Make: GAMMATEC.

10. Equipment Lifting Power Verification:Lifting power verified on 10 lbs (4.5Kg) certified steel block at 8 pole spacing for AC Yoke

electromagnet. (Steel block Srl no. A973; calibrated)

11. Test Material Group Applied:WFMT 1; (Fluorescent Ink: Magnaglo-14HF)

12. Test Temperature at start: 270C(Measured with a digital calibrated thermometer Sr. No. 90540143)

13. Existing coating, greater than the thickness demonstrated: -NIL14. Non magnetic surface contrast enhancement, when utilized:

Not utilized.

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15. Method of Particle Application:By spraying

14a.Magnetic Particle type:Fluorescent ink. 14HF oil based fluorescent MPI ink. Mfg: Magna-flux Corporation.

16. Verification of Field Indication:Verified using Pie indicator/BC strips.

17. Method of Excess particle removal:Not demonstrated.

18. Test area overlap and rotation of Yoke:Complete coverage of test area was done by a minimum of 2 separate examinations on each

area producing approximately perpendicular directions of magnetic lines. (By turning the

yoke by 90 alternatively)

19. Lighting and light intensity:Ultraviolet light; verified to be 1009 microwatts/ cm

2. Photometer Sr. No. 6421;

background=dark.

20. Test Temperature at end:27

0C

(Measured with a digital calibrated thermometer Sr. No. 90540143).

21. Personnel:INSPEC NDT Operator certified (to NDT Level II as per ASNT SNT TC 1A) & trained in

handling the test materials as per Procedure and conducting the examination to demonstrate

the capability of the test setup to identify size & evaluate test results.

22. NDT Operator Name, & Certification:Umesh Patkar: ASNT NDT Level II (UT, MT & PT)

23. Records:

INSPEC MT Report D/61460 dated 26.02.2008 including details of Test Results enclosed .24. Qualification Result & Certification statement

It is demonstrated and certified that the procedure and test-setup is capable of examinations

within the following variable limits:

Magnetizing Technique:

Wet Continuous Color Contrast Magnetic Particle Examination, using AC electromagnetic

Yoke.

Test Material Group:

WFMT 1

Test Component Surface Condition:

As-welded the test surface [including 1(25 mm) adjacent area] dry and free of any scale,

grease, dirt, weld-flux, slag or other foreign matter.

Test Component Initial Cleaning:

Wire-brush cleanedNonmagnetic surface contrast enhancement Paint:

Color contrast enhancement paint (sufficient to enhance contrast)Particle Application Method:

Spraying

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Method of Removing excess particles:

Nil.

Minimum Light Intensity:1000 lux (day-light or artificial)

Test surface temperature:

Less than 500C

(Acceptable maximum temperature 500C as per manufacturers recommendations)

Personnel Qualification & Performance:

INSPEC certified ASNT level II minimum and performance verified and attached.

Records:

As per INSPEC MT Report (D/61460 dated 26.02.2008), including minimum set-up data, and

details of Test Results.

Witnessed & Accepted

NDE Operator Authorized NDT Level III

Client Authorized Inspector

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INTERNATIONAL INSPECTION SERVICES

P.O. BOX NO. 5427, DUBAI, U.A.E.

TEL. NO.: (9714) 3241955 FAX NO.: (9714) 3241957E-mail : [email protected] , Web Site : www.int-inspec.com

IN-OPF-03 Rev.0

DATE: 26.02.2008

REPORT NO.: D/61460

PAGE 01 OF 02

MAGNETIC PARTICLE INSPECTION REPORTCLIENT: Global Process Systems LLC. LOCATION: Mafraq Fabrication Shop. Abu Dhabi.

PROJECT: ASME PROCEDURE DEMONSTRATION. JOB NO.: ASME PROCEDURE DEMONSTRATION.

ITEM .: Low-carbon Steel Plate Sample MC 455.

SMAW butt-welded joint. (Photograph attached)MATERIAL: CARBON STEEL

SURFACE COND.: AS WELDED, CLEANED TEST TEMP.: 270C

MT. PROC. : INS/ASME/WFMT/001 REVISION 05 TECHNIQUE: YOKE (ASTM E 709)

METHOD: WET CONTINUOUS FLUORESCENT

PARTICLES

EQUIPMENT: AC ELECTROMAGNETIC YOKE

MODEL No.: MY-II; GAMMATEC; SR. NO. MY 096ILLUMINATION: 1009 MICRO-WATTS/CM

2UV Radiation SENSITIVITY: B C STRIPS

CONSUMABLES: DEGREASER:

MAGNAFLUX SKC S

BATCH NO. 050611

BACKGROUND:

NIL

DETECTING MEDIA:

MAGNAFLUX 14HF

BATCH NO. 594340

ACCEPTANCE CRITERIA / SPECIFICATION:

ASME SEC VIII DIV 1 (APPENDIX 6)

TEST CALIBRATION DATE:

26.02.2008

OBSERVATION & EVALUATION:

100% MT WAS CARRIED OUT ON THE TEST SPECIMEN NO. MC 455. METHOD OF INITIAL CLEANING BY WIRE BRUSHING. METHOD OF POST EXAMINATION CLEANING BY WIRE BRUSHING & SOLVENT CLEANING. LOCATION DETAILS OF INDICATIONS ATTACHED. EVALUATION: LINEAR INDICATIONS AS PER THE ATTACHED SHEET- REJECT. POST CLEANING BY SOLVENT DEMAGNETIZATION: NOT DONE.

RESULT

Note: Record of Indication attached.Accept Reject

TECHNICIAN: Umesh Patkar CLIENT REP.: AI / TPI.

LEVEL : II NAME: NAME:

SIGNATURE : SIGNATURE: SIGNATURE:

DATE : 26.02.2008 DATE: DATE:

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PAGE 02 OF 02MT Report no. D/61460

TEST PLATE MC 455

Longitudinal Linear indication @

67 mm from A; Length: 18mm.

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