Ultrasonic Spray Nozzle...ULTRASONIC GENERATOR DP30 电源输入 - AC 85V-260V, 50/60Hz,...

2014.11

Ultrasonic Spray Nozzle 超音波ノズル超声波喷雾头

Siansonic Technology Ltd. 东方金荣超声电器有限公司

典型应用

薄膜喷涂（太阳能电池，燃料电

池，触摸屏、助焊剂、玻璃喷膜

等）

医疗：心血管支架、真空采血管、

微细导管喷涂给药

纳米材料：热解、喷雾干燥

化工：反应物注入

微量油性液体或香薰液等的添加

工业加湿、工业除尘防静电

Information Technology Solutions

超声波喷雾头

特征优点

高效率喷涂、减少原料消

耗

微细雾化颗粒

雾化颗粒均匀

可实现间断性或连续性的

超低喷雾流量

不易堵塞

防腐蚀

高精度、高可控性

联系方式

东方金荣超声电器有限公司

中国北京中关村科技园通州园光

机电产业基地兴光五街1号，邮

编：101111

电话： +86 10 81502288

传真： +86 10 81502688

网站： www.siansonic.com

电子邮件： [email protected]

mailto:[email protected]


超声波喷雾头概述

与传统的依靠压力和高速运动将液体粉碎成小颗粒的喷雾头不同，超声波喷雾

头是利用较低的超声波振动能量来进行液体雾化的。液体可通过自身重力或低压液

泵传送到喷雾头并实现连续或间断性雾化。在不超出限度的情况下，液体雾化量仅

由液体的输送量和喷雾头的工作频率决定。通常情况下，喷雾头工作频率越高雾化

处理能力越低。液体的最小雾化量可达1μl/min。各种各样的涂料、化学试剂、润滑

油、颗粒悬浮液等均可被雾化。但是，液体的粘稠度、可混合性、固体含量等均需

要被考虑。对于最佳雾化效果，液体粘稠度应在50cps以下，固体含量应低于

30%。因为雾化过程受液体膜所产生的运动效果影响。因为雾化过程受液体膜所产

生的运动效果影响，高粘稠度势必造成低雾化量，给应用带来困难。由于高聚合物

分子具有高度的内聚力，雾化含有高聚合物分子的液体，即使是在冲淡情况下也是

存在问题的。大多时候，固体颗粒混合液是可以被雾化的。因为固体颗粒会分散于

雾化颗粒当中。甚至是粗杂的泥浆，在低速传给喷头的情况下也是可以被雾化的。

与传统压力喷头相比，喷头的给液通道和喷孔都相对比较大，从而达到无堵塞喷

雾。雾化颗粒大小基本上是工作频率的函数，频率越高，雾化颗粒越小。40kHz

下，雾化颗粒平均直径是40微米，95kHz时为20微米。

超声波喷雾头

联系方式




编：101111

电话： +86 10 81502288

传真： +86 10 81502688




聚拢型 | Z系列

喷雾特点：喷雾状成聚拢圆柱形，喷涂直径2mm ~ 20mm

适合应用：喷涂点、线、圆柱侧表面或小面积平面喷涂。

如燃料电池、心血管支架等。

超声波喷雾头

联系方式




编：101111

电话： +86 10 81502288

传真： +86 10 81502688



散射型 | D系列

喷雾特点：喷雾状通过涡旋气流成圆锥形，喷涂直径可达

100mm。

适合应用：喷涂较大面积平面及喷涂流水线。如太阳能电

池板、触摸屏、玻璃喷涂等。

微细型 | X系列

喷雾特点：喷雾状成微小细线，喷涂直径最小可达1mm，

流量范围：0.001ml/min ~ 0.1ml/min。

适合应用：极低流量喷涂、微小元件和细线喷涂。如心血

管支架、喷胶。

探入型 | C系列

喷雾特点：喷头前端为细长型，可深入特定空间并向四周

喷雾。

适合应用：圆管内壁喷涂或高温雾化。如采血管喷涂、喷

雾干燥、热解等。


高温热解型 | HZ系列

高温热解型超声波喷头是专用于高温喷雾热解的喷雾设备，可适合于

1000度以上的高温热解炉，具有雾化精细均匀以及高温下性能稳定等优

点，特别适合进行碳纳米管、石墨烯等各种纳米级粉料的制备。

超声波喷雾头

联系方式




编：101111

电话： +86 10 81502288

传真： +86 10 81502688



喷雾干燥型 | HC系列

超声波喷雾干燥比传统的二流体喷枪喷雾干燥的颗粒更加精细和均匀，

HC系列超声波喷雾干燥喷枪可适用于各种喷雾干燥塔进行精细的喷雾

干燥，在高温环境下依然保持高稳定性。


ULTRASONIC GENERATOR DP30

电源输入 - AC 85V-260V, 50/60Hz,

额定功率 W 30

带宽 kHz 20-70, 70-150

尺寸 mm 280×80×170

可选功能 - 串口通讯外部控制

特性

集成高速DSPs多闭环控制

自动跟踪喷雾头最佳工作点

可宽频带工作: 20kHz-150kHz

独创高精度雾化效果控制

液晶显示

外部控制可选

数字超声波控制器 DP30

联系方式




编：101111

电话： +86 10 81502288

传真： +86 10 81502688



adarzabio.com


超声波喷雾及喷涂系统

特性

国内独家自动化超声波喷涂设

备，采用专利超声波喷头技术，

可提供均匀高效的薄膜喷涂，膜

厚最薄可达几十纳米。

原料使用率高达95%以上。

XYZ三轴可编程运动系统。

触摸屏控制系统。

独家高精度多缸恒流供液技术

（专利申请中），可实现不间断

稳恒供液。

可配合Siansonic®东方金荣所有

系列超声波喷头，实现从1mm到

100mm不同宽幅喷涂，从

0.001ml/min-50ml/min宽范围流

量喷涂，30kHz-130kHz多种超声

波频率多种雾化粒径配合不同应

用。

进口高精度精密减压阀及液体阀

门，实现高速稳定的气液配合。

排气系统。

独家专利超声波分散供液技术，

可实现对悬浮液在线分散搅拌供

液，避免喷涂过程中固体沉淀。

（可选配）

联系方式




编：101111

电话： +86 10 81502288

传真： +86 10 81502688




超声波分散注射泵

特性

超声波分散注射泵用于快速分散微细颗粒悬浮液，并可确保悬浮液均匀分散持续数

小时以上。相比传统的磁力搅拌和超声池等方法，注射器中直接加载高频超声波振

荡使得悬浮颗粒得到更快及更有效地分散。特别适用于碳纳米管、纳米银、陶瓷浆

液以及其他纳米及微米悬浮液的分散。超声分散注射器配合标准的注射泵可实现在

线悬浮液分散输送，典型应用包括：

燃料电池催化剂溶液

纳米悬浮液

25微米以下的悬浮浆料

碳纳米管、碳墨水及纳米银丝等

联系方式




编：101111

电话： +86 10 81502288

传真： +86 10 81502688




TYPICAL APPLICATIONS Thin Film Coating: fuel cell, solar cell,

touch screen, glass, fluxing, medical,

etc.

Medical: Stent balloon, blood collec-

tion tube, guide wire, etc.

Nanotechnology: Spray Drying

Chemical Industry: Injecting reagents

Applying small volume of oil, fra-

grance or flavour onto a product

Humidifier


Ultrasonic Spray Nozzle

FEATURES

High efficiency, reduce ma-

terial consumption

Very low flow rate capabili-

ties, intermittent or contin-

uous

Non clogging

Corrosion resistant

High precise and highly con-

trollable

CONTACT

Siansonic Technology Ltd.

No.1, Xingguang 5th Street,

Opto-Mechatronics Industrial

Base, Tongzhou Park,

Zhongguan Village Technology

Park 101111, Beijing, China

Tel: +86 10 81502288

Fax: +86 10 81502688

Web: www.siansonic.com

E-mail: [email protected]



GENERAL DESCRIPTION

Unlike conventional spray nozzles that rely on pressure and high-velocity motion to shear a fluid

into small drops, the ultrasonic spray nozzle uses only low ultrasonic vibrational energy for at-

omization. The liquid can be dispensed to the spray nozzle by either gravity or a small low-

pressure metering pump, and atomize continuously or intermittently. The rate at which the liq-

uid is atomized depends, within limits, solely on the volume that is being delivered onto the at-

omizing surface, and the frequency. Typically, the higher the frequency, the lower the processing

capability. The amount of material atomized can be as little as 1 μl/min. Because the droplets

typically drift downward at low velocity under the influence of gravity, the probe should be

mounted with the tip facing downward,and air turbulence kept to a minimum. A wide variety of

coatings, chemicals, lubricants, and particulate suspensions can readily be atomized. However,

factors such as viscosity, miscibility, and solid content deserve consideration. For optimum at-

omization, the viscosity should be under 50 cps and the solid concentration kept below 30%.

Because the atomization process depends on setting a liquid film into motion, typically the high-

er the viscosity – the lower the flow rate, and the more difficult the application. The atomization

of liquids containing long-chained polymer molecules is problematic, even in diluted form, due

to the highly cohesive nature of the material. In many cases, mixtures with particulates can be

atomized, because the solids are simply carried along in the drops. The low transport velocity of

the liquid through the probe permits even abrasive slurries to be processed with negligible ero-

sion of the passageway. Compared with conventional pressurized nozzles, the feed channel run-

ning through the probe and exit orifice are relatively large, and practically uncloggable. Drop size

is primarily a function of frequency, and the higher the frequency, the smaller the drop diame-

ter. The median drop size at 40 kHz is 40 microns, and 20 microns at 95 kHz..

CONTACT







Tel: +86 10 81502288

Fax: +86 10 81502688





FocusmistTM | Z Series

Features：Focused shape, spray diameter is 2mm ~

20mm

Applications：small area coating, fuel cell, stent, wire,

etc.

ConemistTM | D Series

Features：Spray cone, maximum spray diameter is

100mm.

Applications：large area coating, solar panel, touch

screen, glass coating, etc.

NanomistTM | X Series

Features：Spray tiny wire, minimum spray diameter is

1mm, ultra-low flow rate capability 0.001ml/min.

Applications：very small area coating, stent balloon,

wires, etc.

PenetratorTM| C Series

Features：long and thin horn,possible to put in a nar-

row space.

Applications：inside spray, blood collection tube, spray

drying, pyrogenation, etc.

CONTACT







Tel: +86 10 81502288

Fax: +86 10 81502688





Spray Pyrolysis | HZ Series

HZ series nozzles are specially used for high temperature spray pyrol-

ysis. They can provide high stable performance in various of pyrolysis

ovens. Especially suitable for manufacturing of nano particles such

as nano carbon tubes, nano silver, etc..

Spray Drying | HC Series

Compared to conventional 2 fluids nozzles, ultrasonic nozzles gener-

ate much more uniform droplets. Siansonic HC series nozzles are spe-

cially used for spray drying and suitable for various of conventional

spray dryers.

CONTACT







Tel: +86 10 81502288

Fax: +86 10 81502688





CONTACT







Tel: +86 10 81502288

Fax: +86 10 81502688



Ultrasonic Generator DP30

ULTRASONIC GENERATOR DP30

Input - AC 85V-260V, 50/60Hz,

Rated Power W 30

Bandwidth kHz 20-70, 70-150

Dimension mm 280×80×170

Option - External control by serial communication (DP9 port)

FEATURES

Multi-closed loops controlled by

high speed DSPs

Automatic scanning the opti-

mized operation point of nozzle

Broadband operation capability

Exclusive spray performance

control

LCD display

External control available


CONTACT







Tel: +86 10 81502288

Fax: +86 10 81502688



Ultrasonic Spray & Coating System

FEATURES

Ultrasonic spray system includes pa-

tented ultrasonic spray nozzle, ultra-

sonic generator, precise motion sys-

tem, constant liquid delivery system

and air control. It is very suitable for

manufacture of nano thin film coating.

High efficiency spray, the material us-

age ratio > 95%.

XYZ axis motion system.

Touch screen control.

Constant syringe pump provides con-

stant liquid delivery.

Compatible with all series of Siansonic®

ultrasonic nozzle. Various of spray

width from 1mm to 100mm, and flow

rate 0.001ml/min-50ml/min.

Air pressure control.

Patent ultrasonic dispersion liquid de-

livery technology can provide nano par-

ticles dispersion during liquid devliery.

(optional)

Heating plate.(optional)


CONTACT







Tel: +86 10 81502288

Fax: +86 10 81502688



Ultrasonic Dispersion Syringe Pump

FEATURES

The Ultrasonic Dispersion Syringe Pump is designed to quickly disperse particles in a

mixture and hold them evenly suspended for several hours or more. High frequency

ultrasonic vibrations disperse agglomerated particles quicker and more uniformly than

magnetic stirring or sonic baths commonly used for the same applications. Great for

carbon tube solutions, ceramic slurries, silver wires and other nanosuspensions. The

liquid delivery capabilities of the are well suited to a wide array of applications, includ-

ing:

Fuel cell catalyst solutions

Nanosuspensions

Slurries with particle sizes up to 25 microns

Carbon inks and carbon nanotubes




北京中关村科技园通州园光机电产业

基地兴光五街1号，邮编：101111

Tel: +86 10 81502288




Ultrasonic Spray Nozzle...ULTRASONIC GENERATOR DP30 电源输入 - AC 85V-260V, 50/60Hz,...

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Transcript of Ultrasonic Spray Nozzle...ULTRASONIC GENERATOR DP30 电源输入 - AC 85V-260V, 50/60Hz,...