Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and...

21
Two rotors continuous mixing granulator unit

Transcript of Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and...

Page 1: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Two rotors continuous mixing granulator unit

Page 2: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 1 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

І. Brief Introduction

The Institute of rubber and plastic engineering research of East China University of Science and

Technology is a research center with high reputation at home and abroad specializing in the molding

processing and equipment of polymer materials. It is composed of many famous doctoral tutors,

professors, doctorate and Masters from home and abroad, and has achieved a number of research

results with international advanced level. Under the support of the National Natural Science Foundation,

the 863 plan and the major special project of Shanghai, the center has developed the Two rotors

continuous mixing granulator equipment in the last 10 years. This equipment could provide strong

filling, dispersion and mixing ability, combining the characteristics of the excellent mixing of the mixer

and the continuous work of the twin screw extruder. Moreover, it has reached the international advanced

level, and passed the technology identification of the China Petrochemical Corp, Jiangsu provincial

science and Technology Department, the State Ministry of education and other organizations,

respectively. The continuous mixing granulation sets has been popular due to its excellent, stable mixing

performance, low energy consumption ratio, high cost performance and good pre and after sales service.

It owes 6 national invention patents and has been evaluated as the national key high-tech new product in

2002 and the second prize for science and technology progress in Shanghai in 2012, and listed in the

national “first (set) extension and application catalogue of major technical equipment”, “development

plan of light industry (2016 - 2020)”, the national development and Reform Commission “high efficiency

and energy saving technical recommendation catalogue”.

This equipment has been purchased for research and production of rubber and plastic blends,

halogen free flame retardant cable materials, high concentration color master-batch, new micro/nano

new materials by many enterprises, research institutes and universities including Beijing University of

Chemical Technology, Xi'an Jiao Tong University, DuPont (China) R & D center, Guangdong Shantou

Rainbow plastic fiber salad factory, Shanghai Wan Yi polymer material Co., Ltd., Suzhou Guo Jia

Polymer Technology Co., Ltd., Zhejiang Ma macromolecule material limited company, golden hair

Technology Co., Ltd., ShunDe yong and so on.

Page 3: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 2 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

ІІ. Size and Technical index

1—motor(mixer) 2—motor(extruder) 3—gear box 4—gear box(extruder)

5—mixer 6—extruder(heat feed)

Model ECM1000S

mixer

Rotor nominal diameter

(mm)

130

Rotor maximum speed(rpm) 500

Main motor powe(kw) 200

extruder

Screw diameter(mm) 180

Screw length diameter ratio 12

Screw maximum speed(rpm) 88

Motor power(kw) 90

Motor speed regulation AC

Nominal total power(kw) 420

Shape size (length*width*height)(mm) 6600×2000×2800

weight(ton) 15

Page 4: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 3 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

ІІІ. Configuration and Indicators

1. continuous mixing extrusion system

1.1 continuous mixer

1.1.1 The distribution gear box adopts the high-precision hardened gear, the maximum working speed is

500 rpm;

1.1.2 The rotor nominal diameter is 130mm, uses segmented double mixing section structure, high tensile

chaotic M2 rotor, when replacing the rotor doesn’t need to remove bearings; The rotor material is made

of high quality alloy steel, and the surface is welded with cemented carbide and nitriding;

1.1.3 The barrel adopts split structure, which is convenient and thorough. The cylinder material is made

of high alloy steel, the inner liner is made of imported carbide steel S600, and the surface hardness is

HRC62 with excellent wear resistance;

1.1.4 The exhaust port adopts the original air pressure automatic cleaning valve to solve the blockage

problem of the exhaust port;

1.1.5 The motor adopts SIEMENES variable frequency motor, 110kW power and ABB ACS550-01-

363a-4(200KW-380V) governor;

1.1.6 Using surface sprayed special coating on the discharge door contact with the material;

1.1.7 The barrel is divided into two sections to control the temperature. The imported high efficiency

electric heater is used for heating and water cooling.The core of the core is cooled by water;

1.1.8 The SKF brand products are used for all bearings and sealing elements;

1.2 The melt extruder

1.2.1 The single screw reduction gear box adopts high precision hardened gear box produced by Jiangyin

gear box factor;

1.2.2 The motor adopts SIEMENES variable frequency motor, power 90kw and ABB ACS550-01-180a-

4(90kw-380v) governor;

1.2.3 The screw diameter is 180mm, length to diameter ratio is 1:12, manufactured by 38CrMoAlA

material, nitriding, and hard chromium plating on the outside;

1.2.4 The temperature of cylinder is sectionally controlled, each section is heated by cast aluminum

heater. Using the wind for cooling. And the single screw core is cooled by water;

1.2.5 The auxiliary forced feeding device has the function of limiting and adjusting setting to solve the

Page 5: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 4 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

feeding problem of the low thaw material, and ensures the stability and continuity of the single screw

feed.

1.3 Centralized water cooling system

1.3.1 The combined stainless steel cooling water tank has the function of filtering and separating rust

and sundries;

1.3.2 The famous high pressure water pump;

1.3.3 Using high efficiency fin tube heat exchanger to cooling;

1.3.4 The high efficiency cold water machine, model QLB-60S.

1.4 hydraulic network system

1.4.1 The hydraulic station is made in China.

1.4.2 The plate changer is made of nitriding steel and processed by high precision grinder without leakage.

1.4.3 The exchanger is heated by imported high efficiency electric heater.

1.5 Control System

1.5.1 Intelligent Control System

The SIEMENES 6ES7 PLC controller centralized control and data acquisition;

SIEMENS touch-screen display, adjustment, humanized design of human-machine interface,

human-machine interaction and convenient interaction;

The data transmission system is based on Inter realizes real-time query of remote real-time process

parameters and reverse query of previous process parameters.

1.5.2 Control Cabinet

The control cabinet and operating panel adopt dust-proof sealing structure, which has a certain dust-

proof effect.

The main power switch is a domestic CHINT brand.

The temperature control is controlled by the imported PLC temperature control module.

Circuit breakers and contactors are all SIEMENES/ABB products.

Pressure sensor is the famous brand product of Shanghai Zhaohui, 30MPa;

The current voltmeter is from China.

The button is a ABB product.

The solenoid valves are imported CEMC products.

IV. Configuration and Price

Page 6: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 5 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

1. Scope of Supply

Num. Name Model Quantity Remarks

1 Two rotor continuous

mixer ECM1000S 1 √

2 Electrical instrument

control system 1 √

3 Random data 1 √

4 Random spare parts 1 √

2. Technical Parameters

Num. Functional

Module Project Characteristics Index

1 Overall

Unit

Function 600-1200kg/h

Installation

conditons

Work

environment - 5℃ ~ 40 ℃

Installation

height <=2000m

Humidity

range 10% ~ 70%

Space

Weight 15000kg

Matching

demand

Power Triphase-five-wires 0.4kV

max:420kw

Cooling water Pressure 2MPa Temperature20-

30℃ PH :7

Compressed air 0.3—0.5 MPa

Main

Parameters

Two rotors continuous

mixer

Rotor model M2 rotor

Rotor

nomial

diameter

130mm

Maximum

speed 500r.p.m

Motor

power 200kw

Single screw extruder Screw

diameter 180mm

Page 7: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 6 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

Long to

diameter

ratio

1:12

Maximum

speed 88r.p.m

Motor

power 90kw

Coupling Home-made

Appearance

Main equipment

sandblasting derusting Sa2 grade,

degreasing, iron red epoxy

antirust primer, acrylic

polyurethane finish.

Touch screen electric

box / cabinet a color board

2 Engine base

Bed base

Structure Weldment

Material

Process

Q235 cold-formed rectangular

steel tube and steel plate

Manual arc welding and argon

protection

Rack

Structure Welding parts and cold bending

parts

Material

Process

Q235 cold-formed rectangular

steel tube and steel plate

Manual arc welding and argon

protection

3 Drive

system

Mixer gear

box

transmission ratio 2.9

Bearing brand SKF

Transmission structure 2 stage transmission

Cabinet material HT250

Maximum output speed 500 rpm

Cooling system

The gear box oil line compulsory

lubrication system is equipped

with oil temperature display

instrument.

Single screw

gear box

Gear box model ZLYJ250-16/ Jiangyin gear box

manufacturing Co., Ltd.

Transmission ratio 16.47

Transmission Two stage transmission

Page 8: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 7 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

structure

Cabinet material HT250

Motor(mixer

)

Model

SIEMENS 1LE0001 high

efficiency AC asynchronous

motor

Motor model High efficiency low voltage AC

asynchronous motor

Protection level IP55

Cooling model

Coaxial fan, between motor and

gearbox with baffle isolation

motor air supply.

Tem. Testing protection Protection of KTY84-30 winding

Rated power 200kw

Rated rotation 1283.6N.m

Rated speed 1488r.p.m

Energy rating label LEVEL 3

Rateed pressure 380V + -

Single screw

extruder

motor

Model

SIEMENS 1LE0001 high

efficiency AC asynchronous

motor

Motor model High efficiency low voltage AC

asynchronous motor

Protection level IP55

Cooling model

Coaxial fan, between motor and

gearbox with baffle isolation

motor air supply.

Tem. Testing protection Protection of KT84-30 winding

Rated power 90kw

Rated rotation 578.8N.m

Rated speed 1485r.p.m

Energy rating label Level 3

Rateed pressure 380V + -

Two rotors

continuous

mixer

inverter

Model ABB ACS550-01-363A-4

(200KW-380V);

Cooling model Wind cooling

Maximum adaptable

motor power 200kw

Page 9: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 8 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

Rated output index

Rated power200kW, rated input

and output voltage 380V, rated

output current 363A, rated output

frequency 50HZ and short time

overload capacity

Control characteristics Control mode: vector control

AC input reactor Configure AC input reactor

Installation specification

conformance

Conform to EMC standard, heat

dissipation installation standard

(frequency converter manual

specification)

Power requirements

Allowable voltage unbalance

AC380-480V, allowing

frequency fluctuation range to +

5%.

Single screw

extruder

inverter

Model ABB ACS550-01-180A-

4(90KW-380V);

Cooling model Wind cooling

Maximum adaptable

motor power 90kw

Rated output index

Rated power90kW, rated input

and output voltage 380V, rated

output current 180A, rated output

frequency 50HZ and short time

overload capacity

Control characteristics Control mode: vector control

AC input reactor Configure AC input reactor

Installation specification

conformance

Conform to EMC standard, heat

dissipation installation standard

(frequency converter manual

specification)

Power requirements

Allowable voltage unbalance

AC380-480V, allowing

frequency fluctuation range to +

5%.

coupling Model Home-made

Page 10: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 9 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

Installation accuracy

Coaxial 0.1mm, face

parallelism 0.1mm, on the

instrument testing.

Two rotors

continuous

mixer

connector

Shield S304

Connection structure Involute spline connection with

thread locking at both ends

Material Science Alloy steel, adjustment treatment

4

Mixing

extrusion

system

Two rotors

continuous

mixer

Mixing cylinder

Form and

structure Inlaid structure

Material

brand

45 (cylinder) B

HLER S600

(sleeve)

Inner hole

precision 6 level tolerance

Heat

treatment

process and

inner surface

hardness

Quenching +

annealing,

HRC=58~62

Corrosion

resistance of

materials

commonly

Wear

resistance of

materials

excellent

Temperature

control

mode

Three stages of

independent

temperature

control; electric

heating and water

cooling

Mixing rotor

Form and

structure

Split structure,

M2 type chaotic

rotor

Material

brand

Double alloy,

38CrMoAlA+W

C

Page 11: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 10 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

Inner hole

precision

6 tolerance of

outer diameter

and other 7 level

tolerances

Heat

treatment

process and

inner surface

hardness

Nitriding +

surface plating

hard chromium,

HRC=60~62

Corrosion

resistance of

materials

commonly

Wear

resistance of

materials

excellent

Seal form

Labyrinth seal

and elastic filler

are used in the

feeding end

Labyrinth seal

and pure carbon

filler are adopted

in the

Temperature

control

Core water

cooling

Discharge door

Atmospheric exhaust

system

Form and

structure

Material

Stainless steel

welded structure,

spray F4 on inner

surface

Regulation

mode

Screw adjustable

belt dial

Heating

mode Electric heating

Atmospheric exhaust

system Material

S304 stainless

steel (exhaust

hood) Q235A

Page 12: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 11 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

type steel

(support)

38CrMoAlA

(exhaust pressure

hammer)

Driving

cylinder

model

10A-5/120×350

Comtrol

mode

Manual

control .

Feed chute

Upper cover

S304 stainless

steel, argon arc

welding, with

exhaust pipe,

observation port,

feed pipe

interface, etc

Upper

slideway

S304 stainless

steel, argon arc

welding

Middle

chute

S304 stainless

steel, argon arc

welding

Glide trough

S304 stainless

steel, argon arc

welding

Flexible

connector Si rubbery

Single screw

extruder Screw

diameter 180mm

Ratio of

length to

diameter

12

Material

brand 38CrMoAlA

Manufacturi

ng precision

6 tolerance of

outer diameter

and other 7 level

tolerances

Page 13: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 12 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

Heat

treatment

process and

inner surface

hardness

Nitriding + hard

chromium plating

on the surface,

HRC=60~62,

depth of nitrided

layer 0.5~0.7mm

Corrosion

resistance of

materials

Commomly

Wear

resistance of

materials

Excellent

Temperature

mode

Inner water

cooling

Barrel

Material

brand 38CrMoAlA

Manufacturi

ng precision 6 级

Heat

treatment

process and

inner surface

hardness

Nitriding + hard

chromium plating

on the surface,

HRC=60~62,

depth of nitrided

layer 0.5~0.7mm

Corrosion

resistance of

materials

commonly

Wear

resistance of

materials

excellent

Temperature

mode

The four sections

are independent

temperature

control, the feed

section is water

cooled, and the

remaining three

zones are heated

by cast aluminum

Page 14: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 13 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

heating sleeve,

and the wind is

cooled.

sheath

structural

mode Weldment

material S304 stainless

steel

welding

technology Plasma welding

Single screw

auxiliary

feeding

device

slideway

structural

mode

Welding parts +

cold stamping

parts, containing

the bypass

material reprint.

material S304 stainless

steel

welding

technology

Argon arc

welding

Pressure hammer

Material 38CrMoAlA

forgings

Heat

treatment

process

Nitriding +

surface plating

hard chromium

Temperature

control

mode

Internal water

cooling

Barrel

Material S304 stainless

steel

welding

technology

Argon arc

welding

Temperature

control

mode

Internal water

cooling

Heating

system General specification

The head thermocouple is

installed on the head of the

machine. The head heating line

has fixed measures on the head,

all the control lines are fixed and

reliable, the metal hose is

Page 15: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 14 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

installed, the wire grooves are

protected with the centralized

wiring, the head mounting screw

is reliable, the head heating

terminal box has the function of

waterproof and locking, the size

of the square box is 70mm×

70mm×70mm。

control mode Solid state control

Heating cable Cable standard FF46-2

High temperature wire GN series

Solid state relay Brand: Seaman, Beijing

Series: H360Z (DC4~32V)

Thermocouple / thermal

resistance

Series:WRN

heating power Mixer 15kw×2

Extruder 12kw×3

Cooling

system

General requirements

The cooling water intake and

return manifold material S304

seamless stainless steel pipe

manufacturing, each cooling pipe

is equipped with S304 stainless

steel joint.

Cooling mode

Water cooled, inlet control valve

is T handle stainless steel needle

valve.

Solenoid valve Control solenoid valve for Italy

CEMC brand, a total of 2

Cooling water tank Volume: 0.8 M3, stainless steel,

scale separation screen with rust

Fin tube heat exchanger 4 M2

Cooling water pump ISWR40-125(Ⅰ)

Cooling-water machine QLB-60S

control mode Relay control

Net change

system

Net

exchanger

Material 38CrMoAlA

Heat treatment process

Nitriding, surface hardness

HRC60, nitriding depth

0.5~0.7mm

Page 16: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 15 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

Porous plate The diameter is 4mm, and the

thickness is 20mm

heating system Cast aluminum electric heater /

stainless steel heating rod

Hydraulic

station

cylinder diameter 120mm

Oil pump 1.5KW, maximum pressure

16MPa

Accumulator 15 liters of volume

5

Electronic

control

system

(host)

operation

panel

Model SIEMENS touch screen TP1200

Installation structure Up-down rotation translation

control

cabinet

Controller hardware SIEMENS PLC S7

Cabinet requirements

Front double door, rear panel /

left door with internal lock /

installation plate galvanized steel

/ laptop carrier / folder / Lighting

/ fan / threshold switch / base

100mm

Operating temperature

(heat dissipation mode

and capacity)

Fan cooling

Terminal brand

Intermediate relay brand ABB

AC contactor brand ABB

Switch brand series

parameter

ABB Motor protector MS

series Circuit

breaker S200 series for heating

Main circuit breaker A series

400V 50Hz 3P/N/PE

Plastic shell switch for main

switch Use electric

operating mechanism

ABB motor protector MS series

Circuit breaker S200 series for

heating Main

circuit breaker A series

Page 17: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 16 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

Temperature

control

(fuselage)

electric box

configuration ET200SP slave station

Interface communication interface PLC with Profinet network port

line Cable brand model,

terminal

The cable length of the

mainframe to the electric cabinet

is 15 meters in length.

Power line BVR;

Control cable RV;

Shielded cable RVVP;

Terminal: ABB ZK series.

Power

supply in the

cabinet

Model

3 phase busbar + Zero row +

ground row;

Frequency conversion cabinet

and control cabinet are

independent power supply.

Grounding Grounding mode Ground row.

6 Spare parts

list

Sealing

element

two sets of melt end seal

assembly and powder end seal

assembly.

O ring 4pieces

Electrical fuse 1 set

Thermo-

coupling 3sets

Single screw

electric

heating

sleeve

1set

Electric

heating plate

for net

exchanger

2

Mixing

mechanical

and

Each 2

Page 18: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 17 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

electrical

heating pipe

Head electric

heater 1set

7 Document

Mechanical

drawings of

equipment

Equipment profile

Schematic diagram of

equipment structure

Drawings of specific

parts, such as head,

formwork, etc.

Electrical

drawings of

equipment

Schematic diagram

Wiring diagram

Instructions

Operation instructions

for the whole machine

Maintenance manual

Packing list

Quality

assurance

card

The warranty period of

the whole machine and

parts

3.Hardware List of Electrical Control Section (Main Engine)

Num. Name Specifications Application Quantity Unit

1 Power 6EP1333-4BA00 Power 1 block

2 CPU 6ES7 513-1AL00-0AB0 CPU 1 block

3

Storage card

(CPU dedicated)

MMC 4MB Memory card 1 piece

4 Guide 6ES7 590-1AE80-OAAO Module installation 1 block

5 PN slave module 6ES7 155-6AU00-OBNO

Front end

temperature input

(slave station)

auxiliary slave

station

2 block

6 Analog input 6ES7 134-6JF00-OCA1 Temperature input 2 block

7 Analog input 6ES7 531-7QD00-OABO Speed feedback of

main motor 1 block

Page 19: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 18 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

8 Analog input 6ES7 134-6HB00-ODA1 Melt pressure

feedback 1 block

9 Analog output 6ES7 532-5HD00-OAB0 Speed given 1 block

10 Digital input /

output (16/16 bit) 6ES7 523-1BL00-OAAO control equipment 1 block

11

Digital output

(32 bits)

6ES7 522-1BL10-OAAO

temperature control 1 block

12 Front connector 6ES7592-1AMOO-OXBO Joint 2 block

13 Bus connector

2*RJ45 6ES7 193-6AR00-0AA0 Joint 2 piece

14 Touch screen 6AV2124-0MC01-0AX0 Interface 1 piece

15 CF memory card CF memory card 1 block

16 16 digital input 6ES7131-6BH00-0BA0 Auxiliary slave

station 1 block

17 16 digital output 6ES7132-6BH00-0BA0 Auxiliary slave

station 1 block

18 Connector 6ES7193-6BP00-0DA0 Front connector 6 block

Page 20: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 19 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]

ECM1000S Two Rotors Continuous Mixer

Page 21: Two rotors continuous mixing granulator unit...Brief Introduction The Institute of rubber and plastic engineering research of East China University of Science and ... the 863 plan

Rubber and plastic mechanical engineering research center of East China University of Science and Technology Shanghai Nanan Machinery Manufacturing Co., Ltd.

第 20 页 共 21 页 No.130, Meilong Road, Shanghai

TEL:(021)64252363

Email:[email protected]