TSG TSGR0004—2009 - 山东凯斯达机械制造有限公司 ... · 2013-09-23 · TSG (M/¡A Û ]...

TSG TSGR0004—2009

Supervision Reguiation on Safety Technology for

Stationary Pressure Vessel

2009 8 31

TSG R0004-2009

-1-

2007 5 ( ) (

) ( ) ( )

2007 9 ( )

( ) ( )

( )

2007 11

[2008)10

2008 5

( )

( ) 2008

1 2008 7 2 2008

8

2008 10 WTO

TBT 2009 4 WTO TBT 2009 5

2009 8 31

(TSG)

( ) ( )

TSG R0004-2009

-2-

1999

(RBl)

(TOFD) ( )

( )

( )

TSG R0004-2009

-3-

1 ------------------------------------------------------------------------------------------- 1

2 ------------------------------------------------------------------------------------------- 4

3 ------------------------------------------------------------------------------------------- 9

4 ------------------------------------------------------------------------------------------ 17

5 ------------------------------------------------------------------------ 30

6 ------------------------------------------------------------------------------------ 32

7 ------------------------------------------------------------------------------------ 35

8 ------------------------------------------------------------------------------------ 38

9 ------------------------------------------------------------------------------------------ 41

A -------------------------------------- 42

B -------------------------------------------------------------- 45

b --------------------------------------------------- 46

C ----------------------------------------------------------------- 46

D ----------------------------------------------------------- 49

TSG R0004-2009

-1-

1

1.1

1.2

(

l-1 )

1-1

1.3

(1) 0 1MPa( 1-2)

(2) 2 5MPa L( 1-3)

(3)

( 1-4)

1—2 ( )

1-3 ( )

1—4

2 5MPa L

1 4

1 4 1

25L

TSG R0004-2009

-2-

1 3 4

(1)

(2)

(3)

(4) ( )

( )

(5)

(6) ( )

(7)

(8)

1 4 2

1L 25L (

) 150mm

3 1 4 1 1

1 4 3

1 L 4.1.1

1 5

(1)

(2)

(3) 0.1MPa (

0 1MPa )

(4) (

)

(5) ( )

1 6

1 6 1

(1) -

TSG R0004-2009

-3-

(2)

(3)

( )

M36 ( M36)

250mm

1 6 2

1 7

A

1 8

1 9

( )

1 10

( 1—5)

(1) GBl50

(2) GBl51

(3) GBl2337

(4) JB T4710

(5) JB T4731

(6) JB4732

(7) JB T4734

TSG R0004-2009

-4-

(8) JB T4745

(9) JB T4755

(10)JB T4756

1-5 ( )

1 11

(1) ( )

(2)

(3)

2 2 1

(1)

(2)

(3) ( )

(4)

(5)

(6)

(7)

2 2

540MPa

TSG R0004-2009

-5-

-20

2 3 ( )

2 3 1

0 25 0 035 0 035

2 3 2

( )

(1) 0 030 0 020

(2) 540MPa 0 025 0 015

(3) -20 540MPa

0 025 0 012

(4) —20 540MPa

0 020 0 010

2 4

2 4 1

6mm 5mm

V

(KV2) 2-1

2-1 ( ) ( 2-1)

Rm (MPa)3

KV2(J)

450 20

>450—510 24

>510—570 31

>570 630 34

>630—690 382-1

(1)(2) 3 ( 10mm) 1

70(3) 7 5mm 5mm

75 50(4) 2—1

TSG R0004-2009

-6-

2 4 2

(1)

(2) (A)

2-2

2-2 ( 2-2)

Rm(MPa) A( )

420 23

>420—550 20

>550—680 17

2-2

(3) GB T17600.1

1 GB T 17600 2 2

2 5

2 5 1

12mm ( )

(1)

(2) H2S

(3) 10MPa

(4)

2 5 2

JB T 4730

2 5 1 (1) (3) 2.5.1 (4)

2 6

2 6 1

0 15MPa

TSG R0004-2009

-7-

(1) HT200 HT250 HT300 HT350

(2) QT400—18R QT400-18L

2 6 2

(1) 0 8MPa 10cC 2000C

(2) 1.6MPa QT400-18R 0

300 QT400-18L -10 300

2 7

2 7 1

( )

(1)

(2)

2 7 2

(1) 16MPa

(2) 3 ( 5083 5086)

-269 650 -269 200

2 7 3

200

2 7 4

(1) 315 —

350

(2)

2 7 5

2 7 6

250 375

220

TSG R0004-2009

-8-

2 8

(1) —— 210MPa

210MPa 140MPa

100MPa

(2)

(3) ( )

2 9

2 9 1

(1)

(2) (

)

(3) 2 1

(4)

(5)

(6) 540MPa

-40 1.9

2 9 2

2.9.1

2.9.1 6

2 9 3

2 10

2 10 1

TSG R0004-2009

-9-

1 9

2 10 2

GB 150 JB 4732 540MPa

-40

1.9

2 11

(1)

(2)

(3)

2 12

(1)

(2)

(3)

2 13

3 3.1

(1)

TSG R0004-2009

-10-

(2)

(3)

4

3 2

(1) (

)

(2)

3 3

(1) ( )

(2) ( )

(3)

(4)

(5)

(6)

3 4

3 4 1

(1)

( )

(2)

3 4 2

3 4 2 1

TSG R0004-2009

-11-

3.4 2 2

(1)

(2)

(3) ( )

( )

(4)

(5) ( )

(6) ( )

(7)

(8)

(9)

(10)

(11)

(12) ( )

(13)

(14)

3 4 2 3

(1)

(2)

(3)

(4)

(5)

(6)

3 5

TSG R0004-2009

-12-

1 9

3 3

3 6

3 7

(1)

(2)

(3)

3 8

( ) 3-

3-3 — 1.9

3-1

( )

Rm

L

(Rtp0.2)

( 3-1)

RtD

( 3-2)

( 1000

0 01 )Rtn

nb 2 7 ns 1 5 nd 1 5 nn 1 0

nb 2 7 ns 1 5 nd 1 5 nn 1 0

nb 2 7 ns 1 5 nd 1 5 nn 1 0

nb 2 7 ns 1 5 nd 1 5 nn 1 0

nb 3 0 ns 1 5

nb 3 0 ns 1 5

3-1 Rtp1.0

3-2 1 0×105h 1 5×105h 2 0×105h

TSG R0004-2009

-13-

3-2

RmRt

eL(Rtpo 2)( 3-3)

nb 2 4 ns 1 5

nb 2 4 ns 1 5

3-3 o

3-3 ( )

( )

(mm)Rt

eL(Rtpo 2) RtD

M22 2 7

M24 M48 2 5

M22 3 5

M24 M48 3 0 1 5

M52 2 7

M22 1 6

M24 M48 1 5

10 0

8.0

3 9

3 9 1

(1)

(2)

3 9 2

(1)

TSG R0004-2009

-14-

(2)

3 9 3

(1) 3—4

3—4

50500C

<5050

(2) 50

3-5

3-5

50

500C

50

50

50

50cC

50 50t

3.10

(1) (

)

TSG R0004-2009

-15-

(2)

(

)

3 11

3 12

3 13

0 95

3 14

3 14 1

( )

3 14 2

( )

(1)

(2)

(3)

(4)

(5)

(6)

(7)

3 15

(1)

(2)

TSG R0004-2009

-16-

3 16

JB T4730

3 17

(1) HG/T2059

HG/T 20635—2009

(2)

HG/T2059 HG/T20635

3 18

(1)

(2)

3 19

3 20

( )

(1)

(2)

3 21

TSG R0004-2009

-17-

3 22

3 23

( )

GB/Tl576—2008

3 24

44 1

4 1 1

(1) ( )

(2)

4 1 2

4 1 3

4 1 4

4 1 4 1

(1) ( )

TSG R0004-2009

-18-

( “ ”

)

(2) ( B) (

)

(3) ( )

(4)

4 1 4 2

4 1 4 3

4.1.4.1 4.1.4.2

4 1 5

(

) ( C)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8) ( )

(9)

(10)

(11) ( D)

(12)

(13) ( A 1

(14) ( )

TSG R0004-2009

-19-

4 1 6 )

4 2

4 2 1

(1)

(WPS)

(2) JB4708

(3)

(4) (PQR) (WPS)

( )

(5)

5

4 2.2

(1) ( )

(2) (WPS)

(3)

( )

(4)

4 2 3

4 2 4

( )

(1)

(2) 4 2 1

(WPS)

TSG R0004-2009

-20-

(3) 2 2

(4)

(5)

(6)

4 3 ( )

4 3 1

(1)

(2) 540Ma

(3)

(4)

(5)

4 3 2

(1) (

)

(2)

(3)

(4)

4 3 3

(1)

(2)

4 3 4

TSG R0004-2009

-21-

(1)

(2)

(3)

4 3 5

(1)

(2)

GB T 21433 JB T4756

4 4

4 4 1

(1)

(2) ( )

(3)

(4)

(5)

(6)

4 4 2

(1)

(2)

(3)

(4)

(5)

TSG R0004-2009

-22-

4 5

4 5 1

4 5 2

(1)

(2) JB T 4730

(3) JB T 4730 1 9

4 5 3

4 5 3 1

(1)

(TOFD)

(2) X

(3)

(4)

4 5 3 2

4 5 3 2 1

(100 ) (

20 )

50

4 5 3 2 2

A B ( A B

GBl50 ) 4 5 3 1 (1)

(1) 1 6MPa

(2)

(3)

(4) 1 0

TSG R0004-2009

-23-

(5) 540MPa

20mm 4.5.3.1 (1)

(6)

4 5 3 2 3

A B

4 5 3 1 (1)

(1) A B

4-1 25

(2)

250mm

4 5 3 2 4

1 -4

2 540Ma

3 20

4 16 Cr-Mo A B

5

6

7

4 5 3 3

(1)

(2)

TSG R0004-2009

-24-

(3) 24

(4) 540MPa

4 5 3 4

4 5 3 4 1

JB T4730

(1) A B

(2) A B

(3) T AB

4 5 3 4 2

JB T4730

(1) B

I

(2) B

(3) T B

I

(4)

4 5 3 4 3

4 5 3 4 4

JB T4730

(1) I

(2) I

4 5 3 5

(1) 250mm

(2) 250mm

TSG R0004-2009

-25-

4 5 4

4 5 5

( )

7

4 6

4 6 1

1 9

(1)

(2)

(3) ( )

4 6 2

4 7

4 7 1

4 7 2

(4-1)

PT = P [ ] [ ]t

PT—— MPa

TSG R0004-2009

-26-

—— 4-1

P——

( / ) MPa

]—— ( ) MPa

[ ]t—— ( ) MPa

( )

[ ] / [ ]t

4-1

( )

1 25 1 10

2 00

4 7 3

4.7 4

(1)

(2) 8

(3)

(4)

4 7 5

(1)

(2)

(3)

(4)

TSG R0004-2009

-27-

4 7 6

4 7 6 1

(1)

(2)

(3)

(4)

(5) ( )

3

(6)

(7)

4 7 6 2

(1)

(2)

(3)

4 7 7

4 7 7 1

(1)

(2) ( )

30

(3)

(4) 10

50

TSG R0004-2009

-28-

10

4 7 7 2

4.7.8

(1)

(2) 4.7.6.1 (1) (2) 4.7.7.1 (1)

(3)

4 7 7

4 8

4 8 1

(1)

(2)

4 8 2

4 8 3

(1) 4.7.7.1 (1)

(2)

(3)

4 8 4

100%

4 8 5

4 8 6

TSG R0004-2009

-29-

4 9

4 9 1

(1)

(2)

(3) (

)

4 9 2

(1)

(2)

4 9 3

(1)

(2)

(3)

4 9 4

4 9 4 1

(1)

(2)

4 9 4 2

TSG R0004-2009

-30-

4 9 4 3

(1)

(2)

4 9 4 4

4 9 4 5

4 9 4 6

4 10

5 5 1

(1)

(2)

(3)

(4)

5 2

TSG R0004-2009

-31-

5 3

5 3 1

(1)

3 14 1

(2)

(3)

(4)

5 3 2

5 3 3

(1)

4 2 1

(2)

(3)

(4)

5 3 4

1

2

3

4

5 4

TSG R0004-2009

-32-

66 1

30

( )

6 2

6 3

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

6 4

TSG R0004-2009

-33-

(1)

(2)

(3) 4 1 4

(4)

(5)

(6)

(7)

6 5

(1) ( )

(2) ( )

(3)

6 6

6 7

6 8

TSG R0004-2009

-34-

6 9

6 9 1

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

6 9 2

6 10

20

( 7 7 )

6 11

2

6.12

TSG R0004-2009

-35-

6 13

(1)

(2)

(3)

2 4

(4) 1

1 5

6 14

7 7 1

1

7 2

7 3

3

(1) 1 2 6

(2) 3 3—6

(3) 4

3

(4) 5

TSG R0004-2009

-36-

(5)

(6) (RBl) 7 8 3

7 4

7 5

7 6

(1)

(2)

7.8

(3)

7 7

4

(1)

(2)

(3) GB T19624

TSG R0004-2009

-37-

(4)

(5)

(6)

7 8 (RBl)

7 8 1

( RBl)

(1)

(2)

(3)

(4)

(5)

(6)

7 8 2 RBI

(1) RBI

(2) RBI

RBI

(3) RBI

(4)

(5)

(6)

(7) RBI RBI

7 8 3

TSG R0004-2009

-38-

RBI

(1)

9

(2)

9

8 8 1

(1)

(2)

(3)

(4)

(5)

8 2

(1) (

)

(2) GB 150

(3)

(4)

8 3

8 3 1

GB l50

TSG R0004-2009

-39-

8 3 2

8 3 3

8 3 4

8 3 5

(1)

(2)

(3)

(4)

( )

( )

(5)

8 3 6

8 4

TSG R0004-2009

-40-

8 4 1

(1)

(2) 1 6MPa 2 5

1 6MPa 1 6

(3) 1 5 3 0

8 4 2

8 4 3

(1)

(2) (

)

(3)

(4)

8 5

8 5 1

(1)

(2) 10MPa 1 5

10MPa

1 25

(3) 0cC

(4)

(5)

(6) ( )

8 5 2

TSG R0004-2009

-41-

8 6

( )

9 9 1

9 2

2009 12 1 1999 6 25

( [1999]154 )

TSG R0004-2009

-42-

A

A1

A1 1

1)

(2)

A1 2

A1 2 1

0.1mg/m3 0.1mg/m3 1.0mg/m3

1.0mg/m3 10 0mg/m3 10 0mg m3

A1 2 2

10 20

A1 2. 3

HG 20660—2000

HG 20660 GB 5044—85

A1 3

A1.3 1

P ( MPa) ( L)

TSG R0004-2009

-43-

(1) A-1

(2) A-2

A1 3 2

( )

TSG R0004-2009

-44-

A1 3 3

A1 3 4

A1 3 5

(1) A-1 A-2

(2) 1 4 1

A2

(p)

(1) ( L) 0 1MPa p < 1 6MPa

(2) ( M) 1 6MPa p <10 0MPa

(3) ( H) 10 0MPa p <100 0MPa

(4) ( U) 100 0MPa

A3

(1) ( R)

(2) ( E)

(3) ( S)

(4) ( C B)

TSG R0004-2009

-45-

B

( )

( )

TSG R0004-2009

-46-

b

m3 IIIlTI ( ) mm mm kg mlB kg mm kg mm

MPa

MPa

MPa

( “ ”)

MPa MPa

TSG R0004-2009

-47-

C

1

TSG R0004-2009

-48-

2

TSG R0004-2009

-49-

D

D1

D2

D2 1

(4 )

“2120”

D2 2

(2 )

(3 )

“TS2210890—2008 ”

10 890 “10890'’

“TS2223010—2008”

23 10 “23010”

D2 3

(4 ) 2008 “2008”

D2 4

TSG R0004-2009

-50-

(4 ) 2008

89 “0089’

9999 —

10000 11000 A000 B000

TSG TSGR0004—2009 - 山东凯斯达机械制造有限公司 ... · 2013-09-23 · TSG (M/¡A Û ]...

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Transcript of TSG TSGR0004—2009 - 山东凯斯达机械制造有限公司 ... · 2013-09-23 · TSG (M/¡A Û ]...