Trends in electronic products - the canary in the urban...

1Introducing Umicore

การจดการซากผลตภณฑอเลกทรอนกส และแบตเตอรใชแลว (Li-Ion)

นราธป รกษา7 ธนวาคม 2559

• แนะน ำบรษทฯ (Umicore overview)

• กำรรไซเคลโลหะมคำโดย บ.ยมคอรฯ (Metal recycling at Umicore)

• ผลตภณฑอเลกทรอนกสและหวงโซกำรรไซเคล ( E-waste: products and recycling chain)

• กำรรไซเคลซำกผลตภณฑอเลกทรอนกสและแบตเตอรใชแลว(End-processing at Umicore: e-scrap and rechargeable batteries)

• กำรบรรจภณฑส ำหรบแบตเตอรใชแลว (Packaging end-of-life

rechargeable batteries)

• ควำมรวมมอระหวำง umicore กบหนวยงำนภำครฐในกำรจดกำรซำกแบตเตอรใชแลว

Agenda

2

3

แนะน าบรษทฯ (Umicore overview)

Introducing Umicore

4

Figures exclude associated

companies (December 2015)

พนกงำนรวม 10,429 คน, 66 โรงงำน

Introducing Umicore

North America

857people

11industrial sites

South America

692people

4industrial sites

Europe

6,694people

29industrial sites

Asia / Pacific

20industrial sites

1,877people

309people

Africa

2industrial sites

กลมบรษท Umicore ทวโลก

5

A global materials technology and recycling group

Introducing Umicore

One of three global

leaders in emission control

catalysts for light-duty and

heavy-duty vehicles and

for all fuel types

A leading supplier of key

materials for rechargeable

batteries used in portable

electronics and hybrid &

electric cars

The world’s leading

recycler of complex waste

streams containing

precious and other

valuable metals

CATALYSISENERGY & SURFACE

TECHNOLOGIESRECYCLING

ธรกจหลกของกลมบรษท Umicore

6

SHORT

LOOPRecycling services

for customer

production scrap

and residues

LONG

LOOP

Unique technologies

for treating complex

residues and

by-products

Introducing Umicore

Further leverage Umicore’s leadership

in closed loop solutions for customers

Leverage the profitable

expansion to 500kt in Hoboken

Unique position in recycling

7

การรไซเคลโลหะมคาโดย บ.ยมคอรฯ (Metal recycling at Umicore)

Introducing Umicore


สำมำรถรไซเคลโลหะตำงๆ ไดมำกกวำ 17 ชนด จำก complex waste เชน ซำกแผงวงจรอเลกทรอนกส เปนตน

• สำมำรถรไซเคลโลหะตำงๆ จำกแบตเตอรใชแลวชนด Li-Ion และ NiMH

Precious Metals Refining

Growth driven by scarcity of raw materials and tightening waste legislation

การรไซเคลโลหะมคาท บ.ยมคอรฯ ประเทศเบลเยยม


Pyrometallurgy

Hydrometallurgy

Mechanical processing

Input Flexibility for complex materials

OutputMaximize value creation

Base metals

Minor metals

Precious metals

Recovery of over 20 metals

การรไซเคลโลหะมคาท บ.ยมคอรฯ ประเทศเบลเยยม


More than € 600 million of investments

over the past 19 years.

Majority of investments in efficiency

and EHS improvements through

continuous innovation

Current investment of € 100 million in

capacity expansion

1887 2015

การลงทนเพอปรบปรงคณภาพสงแวดลอม


Process design focus on recovering

valuable and critical metals in a

sustainable way

With same focus and 125 years of

experience, a unique and eco-friendly

battery recycling process has been developed

Precious metals refiningLi-ion Battery recycling

Knowledge transfer

การถายทอดเทคโนโลยรไซเคล สการรไซเคลแบตเตอรใชแลวประเภท Li-Ion และ NiMH

ผลตภณฑอเลกทรอนกสและหวงโซการรไซเคล ( E-waste: products and recycling chain)

ซากผลตภณฑอเลกทรอนกส คออะไร?

13

13

Printed circuit

boardsSteel scrap CRT, LCDCable scrap Plastic scrap ALU scrap OthersBatteries

Most e-waste is not a gold mine!

14

IT Appliances

Screens

Other White and Brown

Goods

Large Household Appliances

Cooling and Freezing

Appliances

Lamps

Source: figures from WEEE-Forum

มลคาของโลหะมคาในซากผลตภณฑอเลกทรอนกสประเภทตางๆ

High

Medium or Low

Very Low or None

W-EU e-waste collected, by weight (2013)

สวนประกอบทมโลหะมคา

15

Key trends in electronic products

Welcome to the world of Umicore

These trends and others are already felt in the recycling industry and

impact:

• Volumes & tonnages

• Material composition

• Collection & recyclability

Cloud

Convergence of

devices

Unit weight decrease

& miniaturization

Declining precious

metal content

16

ผลกระทบของการลดขนาดของผลตภณฑ (Impact of miniaturization)

Increasing efforts required to get 1 ton of PCBs


Desktop Notebook Tablet

Equipment

weight

PCB

weight

…to get

1 ton PCBs1,000

units

2,000

units

20,000

units

¼ ¼

½ 1/10

Sources: Umicore team analysis, P. Chancerel & S. Rotter in Waste Management vol 29 issue 8, 2011, Hobi at Green

Electronics Council tablets & slates workshop 2013

17

แนวโนมการลดลงของปรมาณโลหะมคาในซากผลตภณฑอเลกทรอนกส(Declining precious metals in e-scrap)


Results from high grade boards received for recycling

0%

100%

200%

300%

400%

500%

600%

2003 2006 2009 2012 2015G

ross m

eta

l va

lue

of h

igh

gra

de

bo

ard

s

(no

rma

lize

d)

Gold Silver Palladium Copper Sum

0%

20%

40%

60%

80%

100%

120%

2003 2006 2009 2012 2015

Con

ce

ntr

atio

n in h

igh

gra

de

bo

ard

s(n

orm

aliz

ed

)

“g/t” “€/t”

หวงโซการรไซเคลซากผลตภณฑอเลกทรอนกส (Recycling requires a chain) ประสทธภำพของทงกระบวนรไซเคล ขนอยกบควำมถกตองในแตละขนตอนของหวงโซ

(Recycling efficiency is determined by the weakest step in the chain)

18

• Full recycling chain perspective required

• Focus not only on mass, but also value and environmental impact

• Key success factors: interface optimization, specialization, economies of scale

Pre-processingCollection End-processing

Reuse

End-of-life

products

Final waste

Separated devices, components

& fractions

Recycled

materials

Potential

losses

Not collected Wrong fractions,

landfill,…

Residues

Repairs

2nd hand

Landfill

The recycling chain is a funnelIncreasing economies of scale required down the chain

19

Complex fractionsrefining

Mechanical pre-processing

Sorting/dismantling/components picking

Collection

Entire EOL-devices

Stripped equipment & components

Circuit boards & highlycomplex materials

1.000’s (local)

10’s (partly international)

≈ 10 (globally)

100’s (local)

Numbers of participants

Large scale metallurgical& chemical technologies

Mai

nly

Lo

cal

Mai

nly

Glo

bal

การรไซเคลซากผลตภณฑอเลกทรอนกส(End-processing at Umicore: e-scrap)

World class

environmental

and quality

standards.

21

Processes more

than 200 different

types of raw

materials.

Largest and most

complex precious

metals recycling

operation in the

world.

Umicore Precious Metals Refining


World leading

refiner of 17

different metals.

22

Hoboken, Belgium

23

หวงโซคณคาของโลหะ(The value chain of metals)200+ materials to close the loop

Complex mining

concentrates

& residues

Smelting

& refining

residues

Complex

production

scrap

Complex

end-of-life

materials

Industrial

by-products

Mines

Smelters

& refiners Industry Consumers

Recyclables

Ores &

concentrates

Refined

metals

New

products

• High accuracy determination of metal content down

to parts per million

• Recognized leadership in the precious metals

industry

• State-of-the-art analytical equipment

• + 100 people

• 70,000 samples/year

24

• Extracting a small representative quantity from

tonnes of a material

• Dedicated processes for all raw materials, using

material-specific procedures

• Secured area

• About 200 people

• +/- 7,000 lots/year

Refining @ UPMRSampling & assaying (กำรเกบตวอยำงและกำรทดสอบ)


Sampling Assaying

25

Refining @ UPMRGlobal presence


Worldwide presence through UMS network

Raleigh (US)

Guarulhos (BR)

Hoboken (BE)

+ 1400 Headquarters

Shanghai (CN)

Bangkok (TH)

Commercial

activities

Refining

activities

Sampling

EERA/Eurometaux end-processing standard for Cu/PM-bearing materials

2010 4 major smelters in the EU & N-Am joined with their associations to define requirements

2014 requirements finalized and signed

2015 Umicore audited and approved

Offers the possibility to be incorporated or used by existing certification schemes focusing on collection, logistics, pre-processing

Not restricted to:

Limited group of smelters

A particular technology

A geographical region

Used as the basis for a new Technical Standard currently under development by CENELEC: EN TS 50625-5

26

Recycling quality standards


การรไซเคลแบตเตอรใชแลว(End-processing at Umicore: rechargeable batteries)

Presence of UBR (Umicore Battery Recycling)

North America

USA4 Drop off points

South America

BrazilDrop off point

Europe

Hanau, DEDrop off point

Dismantling line

Hoboken, BERecycling plant UHT

7000 tpy capacity

Asia / Pacific

Umicore representativesJapan-Korea-Australia- India

Drop off pointsThailand, Singapore, Taiwan, Hong Kong, Sri Lanka, China

Collaborations with local partners

Other countries

Raleigh, NCUmicore representatives

Drop off point

South Africa

Introducing Umicore


Portable electronics E-mobility Energy storage

ทมาของแบตเตอรใชแลว

30

ขนาดของแบตเตอรประเภทตางๆ

Introducing Umicore

0.03 kg 0.5-0.7 kg 1-1.5 kg 3 kg

EV

Pre-treatment necessary

dismantling to module/cell level

No pre-treatment necessary

direct feed to the furnace

30-40 kg

200-300 kg

E-bike

HEV

การจดการและรไซเคลแบตเตอรใชแลวตลอดวงจรชวตของผลตภณฑ

Portable

electronics

Power

tools

(P) HEV /

EV

E-bikes

Stationary

power

Li-ion

rechargeable

batteries

ApplicationProduct End useMetalRaw material

residues

residues

Recycling &

intermediates

Umicore offers a closed materials loop for Li-ion batteries: The innovative

recycling process enables a cost efficient and environmentally sound

battery recycling process with high recovery rates and minimal waste.

32

UHT technology in Hoboken Belgium

Introducing Umicore

Umicore Battery Recycling Technology

Capacity: 7,000 mt/yr

± 250 mio mobile phone batteries

± 200,000 HEV’s

± 35,000 EV’s

Recycling efficiency > 50%:

Alloy: Cu – Co – Ni

Slag : for Li-Ion: used in construction (potential recovery Li)

for NiMH: rare earth concentrate (REE)

Flue dust: controlled separation of F

Eco-efficient:

Close-to-zero waste

Advanced gas cleaning

Energy of battery used to obtain high temperature (electrolyte, metals, plastics)


33

Li-ion

NiMH

(NiCd)

The Unique Closed Loop Solution for batteries

The UBR process: Recycling

Li-ion

NiMH

34

UHT technology: specifications

Introducing Umicore

• No breaking, no crushing…

Safe for workers

Safe for environment

Cost efficient

• For any size of batteries

Small electronic appliances

Industrial batteries

HEV/ EV batteries

35

UHT technology: advanced gas treatment (ระบบบ าบดอากาศ)

Introducing Umicore

Winner of 2012

Custom designed gas treatment:

• Destruction of all hazardous battery compounds

• No VOC formation

• Flue dust separation

• A unique Umicore design

36

UHT technology: able to treat all kinds of Li-ion batteries(UHT Technology สามารถรไซเคลแบตเตอรใชแลว ประเภท Li-Ion ไดทกชนด รวมถงแบตเตอร ประเภท NiMH)

Introducing Umicore

Umicore’s UHT-process is designed to

handle this complexity and variability

Li-ion battery = complex mix of materials containing

metals, organics, halogens.

Strong variation in cathode chemistries with

more variation to come.

Umicore has knowledge on battery chemistry

evolution through its Rechargeable Battery

Materials division

37

UBR timeline

Introducing Umicore

2004

Growing with the market Business Award for EnvironmentEU Environmental Innovation Award

2007 2009 2011 2012 2013 2014FUTURE

UBR Business Unit

Inauguration of UHT- Hoboken

Cooperation with Solvay /REE

Dismantling line in

Hanau

Contracts for

xEVs

PRBs & process

scraps

Started first pilot processing

Improvements to UHT technology

2015

38

Future of UBR: growing with the market to industrial scale

Introducing Umicore

Technical know-how of UHT process at Industrial pilot scale (7000 mt/yr)

Experience of upscaling from industrial pilot scale to large industrial scale from precious metal recycling

(>1000 mt/day)

Reliable technology with economies of scale

(>100,000 mt/yr)

http://sharepoint.eu.umicore.com/sites/UBR/GeneralInformation/Toyota/Preparation of tapping.jpg

http://sharepoint.eu.umicore.com/sites/UBR/GeneralInformation/Toyota/Preparation of tapping.jpg

การบรรจภณฑส าหรบแบตเตอรใชแลว (Packaging end-of-life rechargeable batteries)

และ ความรวมมอระหวาง umicore กบหนวยงานภาครฐในการจดการซากแบตเตอรใชแลว

40Welcome to the world of Umicore

การรวบรวมแบตเตอรใชแลวโดยความรวมมอระหวาง กรงเทพมหานคร และ บ.ยมคอรฯ

41Welcome to the world of Umicore

UMS team is participating with other batteries collection

programs. UMS take care of the collection and sorting of the

batteries.

Central Department Store DTAC & Robinson

การรวบรวมแบตเตอรใชแลวโดยความรวมมอระหวาง กรงเทพมหานคร และ บ.ยมคอรฯ

42

Packaging end-of-life Li-ion batteries


Thank you

We are committed

to closing the loop

Trends in electronic products - the canary in the urban...

Documents

Transcript of Trends in electronic products - the canary in the urban...