Thyssen Welding Guide

ThyssenWelding filler metals

Thyssen Schweitechnik

Deutschland GmbH

Wilhelmstrae 2

D-59067 Hamm

Tel.: +49 (0) 23 81-271-02

Fax: +49 (0) 23 81-271-794

www.thyssen-welding.com

[email protected]

Thyssen welding filler metals

Thyssen Schweitechnik Deutschland GmbH 05_2001 32 Thyssen Schweitechnik Deutschland GmbH 05_2001

List of contents List of contents

SMAW covered electrodes Page(low and medium alloyed)

Summary 8-11for the welding of unalloyed steels 12-39for the welding of creep resistant steels 40-63for the welding of fine grained structural steels 64-74for the vertical down welding of pipelines 75-78for the welding of weatherproof steels 79for gauging, chamfering and cutting 80-81

Covered electrodes (high alloyed)Summary 84-89for the welding of stainless steels 90-155for the welding of Duplex stainless steels 156-159for the welding of heat resistant steels 160-191for the welding of high temperature resistant steels 192-205for the welding of cryogenic steels 206-223for the welding of austenite ferrite joints 224-253for the welding of non magnetic steels 254-263for the welding of cast materials 264-267for the welding of nickel and nickel base alloys 268-285

Gas welding GTAW rods and wires (low and medium alloyed)

Summary 288-289for the welding of unalloyed, creep resistant and cryogenic steels and fine grained structural steels 290-311

GTAW welding rods (high alloyed) PageSummary 314-319for the welding of stainless steels 320-364for the welding of Duplex stainless steels 365-367for the welding of heat resistant steels 368-383for the welding of high temperature resistant steels 384-389for the welding of cryogenic steels 390-397for the welding of austenite ferrite joints 398-411for the welding of non magnetic steels 412-415for the welding of nickel and nickel base alloys 416-425

GMAW solid wires (low and medium alloyed)

Summary 428-429for the welding of unalloyed, creep resistant, weatherproof andcryogenic steels and fine grained structural steels 430-449

Wire electrodes (GMAW) (high alloyed)Summary 452-457for the welding of stainless steels 458-495for the welding of Duplex stainless steels 496-499for the welding of heat resistant steels 500-515for the welding of high temperature resistant steels 516-524for the welding of cryogenic steels 525-531for the welding of austenite ferrite joints 532-545for the welding of non magnetic steels 546-549for the welding of nickel and nickel base alloys 550-559


List of contents List of contents

Appendix PageSummary 667Key to abbreviations 669Spools, coils, drum packagings and stacker frames for wire products 670-676Weights of weld seam of different weld forms 677Recommendations for redrying covered electrodes and welding fluxes 678-679Joint welding of dissimilar materials 680-681Diagrams 682-685The problem of dilution;Recommendations and examples of calculation 686-690Weld claddings 691Joints on clad products 692-696

Groove preparation 697-699Welding of clad plates 700-701Material test certificates according to EN 10 204 702-703Comparison chart of approvals for all welding consumables 704-706

Approvals and approval authorities 707 Covered electrodes 708-717 Flux cored wires 718-721 Wire electrodes, welding wires and welding rods 722-735 Gas welding rods 736 Wire/flux combinations 738-745 SAW wires and welding fluxes 746-747

VdTV Kennblatt 1000 / included base materials 748-751VdTV Kennblatt 1000 / old and new base material designations 752Included base materials - Deutsche Bahn 753-754Recommendations of Thermanit welding consumables for high alloyed steels/cast steel grades 755-761Hardness conversion table 762-763Conversion table C F 764

Sub arc wires and fluxes Page(low and medium alloyed)

Summary 562-563for the submerged welding of unalloyed, creep resistant and cryogenic steels and fine grained structural steels 564-593

Sub arc wires and fluxes (high alloyed)

Summary 596-597for the submerged welding of high alloyed andcreep resistant steels and nickel base alloys 598-617

Flux cored wires (low, medium and high alloyed)

Summary 620-621for the welding of low and medium alloyed steels 622-635for the welding of high alloyed steels 636-647for the welding of Duplex stainless steels 648-651

Welding rods/bare wire electrodes (aluminium)Note 655Summary 656-657for the welding of aluminium alloys 658-665


SMAW covered electrodes (low and medium alloyed)

Page

Summary 8-11

for the welding of unalloyed steels 12-39

for the welding of creep resistant steels 40-63

for the welding of fine grained structural steels 64-74

for the vertical down welding of pipelines 75-78

for the welding of weatherproof steels 79

for gauging, chamfering and cutting 80-81

8 Thyssen Schweitechnik Deutschland GmbH 05_2001 9

SummarySMAW covered electrodes (low and medium alloyed)

for the welding of unalloyed steels

12 ..........Phoenix Blau .............................499 ...........E 42 0 RC 11 .......................................................A 5.1 ....E6013 .......................................................................................................1213 ..........Phoenix Grn (Sheet metal)......499 ...........E 42 0 R 12 .........................................................A 5.1 ....E6012 .......................................................................................................1314 ..........SH Gelb.....................................499 ...........E 35 0 A 12..........................................................A 5.1 ....E6020 .......................................................................................................1415 ..........Phoenix Grn M ........................499 ...........E 42 0 RR 12.......................................................A 5.1 ....E6013 .......................................................................................................1516 ..........Phoenix Grn S.........................499 ...........E 42 0 RR 12.......................................................A 5.1 ....E6013 .......................................................................................................1617 ..........Phoenix Grn T .........................499 ...........E 42 0 RR 12.......................................................A 5.1 ....E6013 .......................................................................................................1718 ..........SH Blau .....................................499 ...........E 42 0 RR 11 .......................................................A 5.1 ....E6013 .......................................................................................................1819 ..........SH Gelb S .................................499 ...........E 38 0 RA 12 .......................................................A 5.1 ....E6013 .......................................................................................................1920 ..........SH Gelb B .................................499 ...........E 38 2 RB 12 .......................................................A 5.1 ....E6013 .......................................................................................................2021 ..........SH Gelb R .................................499 ...........E 38 2 RB 12 .......................................................A 5.1 ....E6013 .......................................................................................................2122 ..........Union 6013 ................................499 ...........E 42 0 RC 11 .......................................................A 5.1 ....E6013 .......................................................................................................2223 ..........Union 7018 ................................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018 .......................................................................................................2324 ..........Thyssen E 7018 LH...................499 ...........E 42 4 B 32 H5....................................................A 5.1 ....E7018 .......................................................................................................2425 ..........Phoenix Spezial D.....................499 ...........E 42 3 B 12 H10..................................................A 5.1 ....E7016 .......................................................................................................2526 ..........SH Grn K 50 W .......................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018-1 ....................................................................................................2627 ..........SH Grn K 52 W .......................499 ...........E 42 5 B 12 H5....................................................A 5.1 ....E7016-1 ....................................................................................................2728 ..........SH Grn K 70 W .......................499 ...........E 46 4 B 32 H5....................................................A 5.5 ....E8018-G ...................................................................................................2829 ..........Phoenix K 50 R .........................499 ...........E 42 3 B 32..........................................................A 5.1 ....E7016 .......................................................................................................2930 ..........Phoenix K 50.............................499 ...........E 42 4 B 42..........................................................A 5.1 ....E7015 .......................................................................................................3031 ..........Phoenix 120 K...........................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018-1 ....................................................................................................3132 ..........SH Grn K 70............................499 ...........E 46 4 B 42 H5....................................................A 5.5 ....E8018-G ...................................................................................................3233 ..........Phoenix K 90 S .........................499 ...........E 46 4 B 32 H5....................................................A 5.1 ....E7016 .......................................................................................................3334 ..........SH Multifer 130..........................499 ...........E 42 0 RR 54.......................................................A 5.1 ....E7024 .......................................................................................................3435 ..........Phoenix Rot R 160 ....................499 ...........E 42 0 RR 53.......................................................A 5.1 ....E7024-1 ....................................................................................................3536 ..........Phoenix Rot R 160 S.................499 ...........E 42 0 RR 53.......................................................A 5.1 ....E7024 .......................................................................................................3637 ..........Phoenix Rot AR 160..................499 ...........E 42 2 RA 53 .......................................................A 5.1 ....E7024-1 ....................................................................................................3738 ..........Phoenix Rot BR 160..................499 ...........E 42 2 RB 53 .......................................................A 5.1 ....E7028 .......................................................................................................3839 ..........SH Multifer 180..........................499 ...........E 42 0 RR 73.......................................................A 5.1 ....E7024 .......................................................................................................39

for the welding of creep resistant steels

40 ..........SH Schwarz 3 T ........................1599 .........E Mo R 12 ...........................................................A 5.5 ....E8013-G ...................................................................................................4041 ..........SH Schwarz 3 TR......................1599 .........E Mo R 12 ...........................................................A 5.5 ....E8013-G ...................................................................................................4142 ..........SH Kupfer 1 TR.........................1599 .........E CrMo 1 R 12.....................................................A 5.5 ....E8013-G ...................................................................................................4243 ..........Phoenix Blau Mo .......................1599 .........E Mo R 11............................................................A 5.5 ....E7011-A1..................................................................................................4344 ..........SH Schwarz 3 K ........................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7015-G (E7015-A1)..............................................................................4445 ..........SH Schwarz 3 KR .....................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7015-G (E7015-A1)..............................................................................4546 ..........SH Schwarz 3 MK .....................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7018-G (E7018-A1)..............................................................................4647 ..........SH Schwarz 3 K Ni....................499 ...........E 50 4 1 NiMo B 42 H5 .......................................A 5.5 ....E9018-G ...................................................................................................47

PPaaggee BBrraanndd nnaammee EENN AAWWSS PPaaggee

Phoenix electrodes are not sold under this product designation in North America

10 Thyssen Schweitechnik Deutschland GmbH 05_2001 11

SummarySMAW covered electrodes (low and medium alloyed)

PPaaggee BBrraannddnnaammee EENN AAWWSS PPaaggee

48 ..........Thyssen NiMo 100 ....................757 ...........E 62 4 Mn 1 NiMo B 42 H5 .................................A 5.5 ....E10018-G (E10018-D2) .........................................................................4849 ..........Phoenix Chromo 1 K .................1599 .........E CrMo 1 B 42 H5 ...............................................A 5.5 ....E8018-B2..................................................................................................4950 ..........Thyssen Chromo 1....................1599 .........E CrMo 1 B 42 H5 ...............................................A 5.5 ....E8018-B2..................................................................................................5051 ..........SH Kupfer 1 K ...........................1599 .........E CrMo 1 B 42 H5 ...............................................A 5.5 ....E8018-B2..................................................................................................5152 ..........SH Kupfer 1 KC.........................1599 .........EZ CrMo 1 B 42 H5.............................................A 5.5 ....E8018-G (E8018-B2)..............................................................................5253 ..........SH Kupfer 3 K ...........................1599 .........E CrMoV 1 B 42 H5.............................................A 5.5 ....E9015-G ...................................................................................................5354 ..........SH Kupfer 3 KC.........................1599 .........EZ CrMoV 1 B 42 H5 ..........................................A 5.5 ....E9015-G ...................................................................................................5455 ..........SH Chromo 2 KS.......................1599 .........E CrMo 2 B 42 H5 ...............................................A 5.5 ....E9015-B3..................................................................................................5556 ..........Thyssen Chromo 2 V ................1599 .........EZ CrMo 2 V B 42 H5 .........................................A 5.5 ....E9015-G ...................................................................................................5657 ..........Thyssen Chromo 3 V ................1599 .........EZ CrMo 3 V B 42 H5 .........................................A 5.5 ....E9015-G ...................................................................................................5758 ..........Thyssen Chromo 5 ...................1599 .........E CrMo 5 B 42 H5 ...............................................A 5.5 ....E8015-B6..................................................................................................5859 ..........Thyssen Chromo 9 V ................1599 .........E CrMo 9 1 B 42 H5 ............................................A 5.5 ....E9015-B9..................................................................................................5960 ..........Thermanit MTS 4 .....................1599 .........E CrMoWV 12 B 42 H5 ..................................................................................................................................................................6061 ..........Thermanit ATS 4 ......................1600 .........E 19 9 B H 2 2.....................................................A 5.4 ....E308H-15 .................................................................................................6162 ..........Thermanit MTS 616 .................1599 .........EZ CrMoWV 9 0,5 2 B 42 H5..............................A 5.5 ....E9015-G (E9015-B9)..............................................................................6263 ..........Thermanit MTS 911..................1599 .........EZ CrMoWV 9 1 1 B 42 H5.................................A 5.5 ....E9015-G (E9015-B9)..............................................................................63for the welding of fine grained structural steels

64 ..........Phoenix 120 K...........................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018-1 ....................................................................................................6465 ..........SH Grn K 70............................499 ...........E 46 4 B 42 H5....................................................A 5.5 ....E8018-G ...................................................................................................6566 ..........SH Schwarz 3 K ........................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7015-G (E7015-A1)..............................................................................6667 ..........SH Schwarz 3 MK .....................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7018-G (E7018-A1)..............................................................................6768 ..........SH Schwarz 3 K Ni....................499 ...........E 50 4 1 NiMo B 42 H5 .......................................A 5.5 ....E9018-G ...................................................................................................6869 ..........SH V 370...................................499 ...........E 46 6 1 Ni B 42 H5 ............................................A 5.5 ....E8018-C3 .................................................................................................6970 ..........SH V 1.......................................499 ...........E 50 6 Mn 1 Ni B 42 H5 ......................................A 5.5 ....E8018-G (E8018-C3) .............................................................................7071 ..........SH Ni 2 K 70 .............................499 ...........E 46 6 2 Ni B 42 H5 ............................................A 5.5 ....E8018-C1 .................................................................................................7172 ..........SH Ni 2 K 90 .............................757 ...........E 55 5 2 NiMo B 42 H5 .......................................A 5.5 ....E10018-M.................................................................................................7273 ..........SH Ni 2 K 100 ...........................757 ...........E 69 5 Mn 2 NiCrMo B 42 H5 .............................A 5.5 ....E11018-M .................................................................................................7374 ..........SH Ni 2 K 130 ...........................757 ...........E 89 4 Mn 2 Ni 1 CrMo B 42 H5 .........................A 5.5 ....E12018-G (E12018-M) ...........................................................................74for vertical down welding of pipelines

75 ..........Thyssen Cel 70 .........................499 ...........E 42 2 C 25 .........................................................A 5.1 ....E6010 .......................................................................................................7576 ..........Thyssen Cel 75 .........................499 ...........E 42 2 C 25 .........................................................A 5.5 ....E7010-P1..................................................................................................7677 ..........Thyssen Cel 80 .........................499 ...........E 46 3 C 25 .........................................................A 5.5 ....E8010-P1..................................................................................................7778 ..........Thyssen Cel 90 .........................499 ...........E 50 3 1 Ni C 25..................................................A 5.5 ....E9010-G ...................................................................................................78for the welding of weatherproof steels

79 ..........SH Patinax Kb...........................499 ...........E 38 3 Z 1 NiCu B 42 ..........................................A 5.5 ....E7015-G ...................................................................................................79for gauging, chamfering and cutting

80 ..........Phoenix Nut K ........................... .....................................................................................................................................................................................................................8081 ..........Phoenix Nut S ........................... .....................................................................................................................................................................................................................81

Phoenix electrodes are not sold under this product designation in North America

12 Thyssen Schweitechnik Deutschland GmbH 05_2001 Thyssen Schweitechnik Deutschland GmbH 05_2001 13

TV (Certificate No. 0425) TV Wien (714)DB (Reg. form No. 10.132.19) ABS (Grade 2, 2Y)BV (Grade 2) RS (Grade 2Y)CWB (E 41013) LR (Grade 2/2Y)GL (Grade 2Y) DNV (Grade 2)Controlas (0527) FI (E 51 2 R) BB

Packaging, weightsand amperages

Approvals

Polarity = / ~

Dimensions (mm) pcs./pack kg/pack Amperage A

2.0 x 250 400 3.4 50- 60 2.5 x 250 275 3.5 60- 90 2.5 x 350 275 4.9 60- 90 3.2 x 350 160 5.0 90-140 4.0 x 350 100 4.7 150-190 4.0 x 450 100 6.0 150-190 5.0 x 450 70 6.5 190-240

C Si Mn 0.09 0.35 0.50

Rutile cellulose covered electrode.General purpose; useable in all positions; excellent gap-bridgingand arc-striking ability; for tack-welding and bad fit-ups.Well suited for welding rusty and primered plates (roughly 40 m); excellent vertical down characteristics. Useable onsmall transformers (42 V, open circuit).

Phoenix BlauCovered electrode

Classifications

Characteristicsand field of use

DIN 1913 EN 499 AWS A 5.1 E 51 22 R (C) 3 E 42 0 RC 11 E6013

Materials

Typical analysisin %

Mechanical proper-ties of the weldmetal according to EN 1597-1(min. values at RT)

Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in JN/mm2 N/mm2 % CVNAW 420 510 22 50

C Si Mn 0.08 0.35 0.50




S235JRG2 - S355J2; GS-38; GS-45; St35; St45; St35.8; boiler steels P235GH, P265GH, P295GH; shipbuilding steelscorresp. to app.-grade 2; fine grained structural steels up toP355N; weldable ribbed reinforcing steel bars.

DB (Reg. form No. 10.132.10)


Approvals


2.0 x 250 350 3.2 50- 75 2.5 x 250 250 3.4 65-100 2.5 x 350 250 4.7 65-100 3.2 x 350 160 5.0 80-140 4.0 x 350 100 4.5 130-180

Phoenix Grn (Sheet metal)Covered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 11 R 3 E 42 0 R 12 E6012

Rutile covered electrode for general purpose tank constructionand structural engineering. Particularly suitable for welding sheets in all positions (2.0/2.5 mm fl also in f-position).Soft arc; little spatter; excellent striking and restriking ability.For use on small transformers (42 V, open circuit).


Materials S235JRG2 - S355J2, weldable sheets

Polarity = / ~Welding position

Welding position

14 Thyssen Schweitechnik Deutschland GmbH 05_2001 Thyssen Schweitechnik Deutschland GmbH 05_2001 15

TV (Certificate No. 1589) DB (Reg. form No. 10.132.01)


Approvals

Polarity = / ~


2.5 x 350 250 4.8 70-110 3.2 x 450 150 6.2 110-160 4.0 x 450 90 5.9 140-200 5.0 x 450 60 6.0 170-280 6.0 x 450 40 5.8 250-330

C Si Mn 0.09 0.15 0.50

Iron oxide covered electrode.Very easy slag release; fine droplet metaltransfer; easy handlingwhen making concave fillet welds. Also suitable for cutting applications; the C-content of the materials to be welded should not exceed 0.22 %.

SH GelbCovered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 43 22 A 7 E 35 0 A 12 E6020

Materials




C Si Mn 0.09 0.30 0.50




S235JRG2 - S355J2; boiler steels P235GH, P265GH; GS-38,GS-45, St 35, St 45

TV (Certificate No. 3714) DB (Reg. form No. 10.132.41)Approvals

Phoenix Grn MCovered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 22 RR 5 E 42 0 RR 12 E6013

Rutile covered electrode.Outstanding striking and restriking ability; soft arc; smooth weldappearance; easy slag release and low spatter losses; also useable in the vertical down position in diam. 2.0 + 2.5 mm.For use in structural engineering, vehicle manufacture and tankconstruction. For use on small transformers (42 V, open circuit).


Materials S235JRG2 - S355J2, weldable sheet metal, primed metal (e.g. zinc-coated, primer-coated, roughly 40 m)


Welding position



2.0 x 250 375 3.3 50- 75 2.5 x 350 225 4.6 65-100 3.2 x 350 140 4.7 80-140 3.2 x 450 140 6.0 80-140 4.0 x 350 100 5.2 130-1904.0 x 450 100 6.7 130-1905.0 x 450 60 5.9 220-2906.0 x 450 40 5.7 270-360

16 Thyssen Schweitechnik Deutschland GmbH 05_2001



Approvals

Polarity = / ~


2.0 x 250 325 3.0 45- 65 2.5 x 350 200 4.3 60-100 3.2 x 350 125 4.5 85-140 3.2 x 450 125 5.6 85-140 4.0 x 450 80 5.6 130-2005.0 x 450 50 5.4 230-300

C Si Mn 0.09 0.40 0.50

Rutile covered electrode.Very little spatter; self releasing slag; finely rippled, smoothwelds with notch-free weld metal /parent metal interface.Useable especially for fillet welds. Unproblematical welding of general-purpose structural steelswithin the approved limits stated below; also suitable for verticaldown welding in diam. up to and including 2 mm. Outstanding striking and restriking ability. For use on small transformers (42 V, open circuit).

Phoenix Grn SCovered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 51 22 RR 6 E 42 0 RR 12 E6013

Materials




C Si Mn 0.08 0.35 0.55




S235JRG2 - S355J2, St 35, St 45, St 35.8, St 45.8, boiler steels P235GH, P265GH, P295GH; shipbuilding steels,fine grained structural steels up to P355N- and M-grades

Materials S235JRG2 - S355J2; St 35; St 45; St 35.8; St 45.8; boiler steels P235GH, P265GH, P295GH; shipbuilding steels;fine grained structural steels up to P355N- and M-grades

TV (Certificate No. 0350) TV Wien (35)DB (Reg. form No. 80.132.01) RS (Grade 2)ABS (Grade 2 and as E 6013) BV (Grade 2)CWB (E 41013) LR (Grade 2)GL (Grade 2) DNV (Grade 2)Controlas (0113) FI (E 43 0 RR)BB


Approvals


2.0 x 250 325 3.1 45- 65 2.0 x 350 325 4.2 45- 65 2.5 x 250 200 3.0 60-100 2.5 x 350 200 4.3 60-100 3.2 x 350 125 4.4 85-140 3.2 x 450 125 5.6 85-140 4.0 x 350 80 4.4 130-2004.0 x 450 80 5.6 130-2005.0 x 450 50 5.3 230-3006.0 x 450 35 5.4 280-370

Phoenix Grn TCovered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 22 RR 6 E 42 0 RR 12 E6013Rutile covered electrode.Very little spatter, self releasing slag; finely rippled, smoothwelds with notch-free weld metal / parent metal interface.Unproblematical welding of general-purpose structural steels;also suitable for vertical down welding in diam. up to 2.0 mm.Outstanding striking and restriking ability. For use on small transformers (42 V, open circuit).



Welding position

Thyssen Schweitechnik Deutschland GmbH 05_2001 17


TV (Certificate No. 0342) DB (Reg. form No. 80.132.03)GL (Grade 2Y) LR (Grade 2)


Approvals

Polarity = / ~


2.0 x 250 325 3.3 45- 70 2.5 x 250 250 3.3 60- 95 2.5 x 350 250 4.6 60- 95 3.2 x 350 150 4.7 90-135 4.0 x 350 100 4.6 140-1805.0 x 450 70 6.6 190-230

C Si Mn 0.08 0.40 0.60

Rutile cellulose covered electrode.Easy striking and restriking; preferred for tack-welding; goodgap-bridging capability. For use in general structural engineeringand steel, tank and apparatus construction; all purpose. Also weldable in the vertical down position in diameters up to 3.2 mm.

SH BlauCovered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 51 22 RR (C) 6 E 42 0 RR 11 E6013

Materials




C Si Mn 0.09 0.20 0.55




S235JRG2 - S355J2; boiler steels P235GH, P265GH; pipe steels St 35, St 45, St 35.8, St 45.8

Materials S235JRG2 - S355J2; GS-38, GS-45, GS-52; shipbuilding steels appr.-grade 3; boiler steels P235GH, P265GH, P295GH

TV (Certificate No. 1592) DB (Reg. form No. 10.132.25)GL (Grade 2) LR (Grade 2)DNV (Grade 3) Controlas (0279)


Approvals


3.2 x 450 125 5.5 100-145 4.0 x 450 90 5.9 140-2005.0 x 450 55 5.8 180-2806.0 x 450 40 5.9 250-330

SH Gelb SCovered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 43 22 AR 7 E 38 0 RA 12 E6013

Rutile acid type mixed electrode.High current carrying capacity and deposition rate; easy removable, porous slag; high depositing-speed. Useable in general purpose structural steel work, machine- and ship-building, and boiler and tank constructions; particularly suitablefor fillet welds, narrow Vangles and rusty workpieces.


Polarity = / ~Welding positionWelding position


C Si Mn 0.08 0.20 0.55



Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in JN/mm2 N/mm2 % CVNAW 380 460 22 75SR 360 430 24 55

Materials S235JRG2 - S355J2, St 35, St 45, St 35.8, St 45.8, ASt 35 - ASt 45, shipbuilding steels appr.-grade 3H;boiler steels P235GH, P265GH, P295GH

TV (Certificate No. 1590) TV Wien (595)DB (Reg. form No. 10.132.08) ABS (Grade 3H 15)GL (Grade 3H) LR (Grade 3)DNV (Grade 3) Controlas (1441)DSRK (Grade 3) BB


Approvals


2.5 x 250 225 3.0 60-100 2.5 x 350 225 4.5 60-100 3.2 x 350 125 4.1 90-135 3.2 x 450 125 5.4 90-135 4.0 x 450 90 5.8 140-1905.0 x 450 60 6.0 180-2506.0 x 450 40 5.7 250-290

SH Gelb BCovered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 43 33 RR (B) 7 E 38 2 RB 12 E6013

Rutile basic electrode.Unproblematical for root, filler and cap pass welding; excellentvertical up characteristics. Particularly suitable for radiographi-cally sound welding in pipeline, boiler and tank construction.Application prefered with thin diameters. Suitable for use on primer-coated plates (up to 40 m).



TV (Certificate No. 1591) TV Wien (723)DB (Reg. form No. 10.132.20) ABS (Grade 3, 3Y)BV (Grade 3Y) GL (Grade 3Y)LR (Grade 3, 3Y) DNV (Grade 3)Controlas (0533)


Approvals

Polarity = / ~


2.0 x 250 375 3.3 30- 75 2.5 x 250 225 3.1 40- 90 2.5 x 350 225 4.6 40- 90 3.2 x 350 125 4.3 90-130 4.0 x 350 100 5.1 140-190 4.0 x 450 90 5.8 140-1905.0 x 450 60 6.2 190-250

C Si Mn 0.08 0.20 0.55

Rutile basic electrode.Excellent vertical up welding characteristics; easy handling inout of position work; particularly suitable for fabricating radio-graphically sound circumferential pipe welds; good porosity-free root weld fusion, also in tight air gaps.Useable in pipeline, boiler and tank construction, structural steelwork and shipbuilding.

SH Gelb RCovered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 43 33 RR (B) 7 E 38 2 RB 12 E6013

Materials




S235JRG2 - S355J2, St 35, St 45, St 35.8, St 45.8; shipbuilding steels appr.-grade 3;boiler steels P235GH, P265GH, P295GH

Welding position


C Si Mn 0.07 0.35 1.20



Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in JN/mm2 N/mm2 % CVN 50 CAW 420 510 25 120 47SR 400 500 26 130 47N 295 440 30 140

Materials S235JRG2 - S355J2, E295, E355, C 35; boiler steels P235GH,P265GH, P295GH, P355GH; fine grained structural steels up toS420N; shipbuilding steels A, B, D, E; offshore steels; pipe steels St 35, St 45, St 35.8, St 45.8; L290NB - L415NB,L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45, GS-52; ageing resistant steels ASt 35 - ASt 52

ABS (3H10/3Y) Controlas (0484) DNV (3YH10) LR (3/3YH15)


Approvals


2.5 x 350 200 4.2 65-100 3.2 x 350 125 4.7 100-145 3.2 x 450 125 6.1 100-145 4.0 x 350 90 4.8 135-2004.0 x 450 90 6.3 135-2005.0 x 450 60 6.3 180-2806.0 x 450 40 6.0 240-375

Union 7018Covered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 55 B 10 E 42 5 B 32 H5 E7018

Basic covered electrode with very good welding characteristicsincluding out of position work; weld metal recovery around 120 %; crack-free weld metal when welding high-carbon steels.Suitable for use in tank construction, boilermaking, apparatusengineering, vehicle manufacture and shipbuilding.Redry for 2 h at 250-350 C (482-662 F).


Polarity = + / ~Welding position

ABS (Grade 2)LR (Grade 2/2Y)DNV (Grade 2)


Approvals

Polarity = / ~


2.5 x 350 250 4.8 70-110 3.2 x 450 150 6.2 110-160 4.0 x 450 90 5.9 140-200 5.0 x 450 60 6.0 170-280 6.0 x 450 40 5.8 250-330

C Si Mn 0.09 0.35 0.50

Rutile cellulose covered electrode.General purpose; useable in all positions; excellent gap-bridgingand arc-striking ability; for tack-welding and bad fit-ups; excel-lent vertical down characteristics.

Union 6013Covered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 51 22 R (C) 3 E 42 0 RC 11 E6013

Materials




S235JRG2 - S355J2, GS-38, GS-45; St35, St45, St35.8;boiler steels P235GH, P265GH, P295GH; shipbuilding steelscorresp. to app.-grade 2; fine grained structural steels up toP355N; weldable reinforcing steel bars

Welding position


C Si Mn 0.06 0.65 1.05



Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 30 CAW 440 550 24 80 50SR 400 520 25 80 50

Materials S235JRG2 - S355J2, boiler steels P235GH, P265GH, P295GH,P355GH; fine grained structural steels up to S355N; pipe steels St 35, St 35.8, L210 - L360NB, GS-52, L290MB - L360MB

TV (Certificate No. 3282) DB (Reg. form No. 10.132.42)Controlas (0088) ABS (Grade 3H10)BV (Grade 3,3YHH) DNV (Grade 3YH10)FI (E423B12) GL (Grade 3YH10)LR (Grade 3/3Y)


Approvals


2.5 x 350 200 4.0 50-100 3.2 x 350 110 3.8 70-130 3.2 x 450 110 4.9 70-130 4.0 x 450 80 5.0 110-1705.0 x 450 51 5.0 140-220

Phoenix Spezial DCovered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 43 B (R) 10 E 42 3 B 12 H10 E7016

Double covered basic electrode.Outstanding welding characteristics on AC and DC in all positions except the vertical down; stable arc, good radiographic soundness. Useable in handicraft and industry for field and workshop applications.Redry for 2 h at 250 - 300 C (482 - 572 F).



C Si Mn 0.07 0.50 1.10



Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in JN/mm2 N/mm2 % CVN 40 CAW 420 510 22 120 47SR 400 500 24 120 47

Materials S235JRG2 - S355J2; boiler steels P235GH, P265GH, P295GH, P355GH;fine grained structural steels up to S420N;pipe steels X 42 - X 60;shipbuilding steels A - E, AH 36 - EH 36

TV (Certificate No. 07250) Controlas (1357)LR (3/3YH15)


Approvals


2.5 x 250 190 3.1 65-110 2.5 x 350 190 4.4 65-110 3.2 x 350 125 4.7 100-145 3.2 x 450 125 6.2 100-145 4.0 x 350 90 4.8 135-2004.0 x 450 90 6.2 135-2005.0 x 450 60 6.3 180-2806.0 x 450 40 5.9 240-375

Thyssen E 7018 LHCovered electrode

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 55 B 10 E 42 4 B 32 H5 E7018

Basic covered electrode with very good welding characteristicsincluding out of position work; weld metal recovery around 120 %; crack-free weld metal when welding high-carbon steels.Redry for 2 h at 250-350 C (482-662 F).




ABS (3H10/3Y) GL (3YHH)LR (3/3YH15) Controlas (0614)DNV (3YH10) FI (E 51 3 B(H))


Approvals

Polarity ~ / = + /


2.5 x 350 225 4.5 60-100 3.2 x 350 125 4.2 80-130 4.0 x 450 100 5.9 130-180 Also available in Extra dry vacuum packaging.

C Si Mn 0.07 0.40 1.15

Basic covered electrode.Very good welding characteristics on AC (70 V, open circuit) and DC with straight and reverse polarity; good root welding ability; cold toughness at subzero temperatures as low as 50 C (58 F); H2-content 5 ml/100 g. Suitable for use in steel framed structures, shipbuilding, apparatus engineering and pipeline fabrication.Redry for 2 h at 250 - 350 C (482 - 662 F).

SH Grn K 52 WCovered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 51 55 B 10 E 42 5 B 12 H5 E7016-1

Materials


S235JRG2 - S355J2, E295, E355, C 35; boiler steels P235GH, P265GH, P295GH, P355GH;shipbuilding steels A - E, AH - EH; pipe steels St 35, St 45, St 35.8, St 45.8; fine grained structural steels up to S355N

Welding position




C Si Mn 0.08 0.50 1.2




Materials S235JRG2 - S355J2, E295, E335, C 35, St 35, St 45, St 35.8,St 45.8, GS-38, GS-45; shipbuilding steels A - E, AH - EH, offshore steels; boiler steels P235GH, P265GH, P295GH;fine grained structural steels up to S355N

TV (Certificate No. 1824) DB (Reg. form No. 10.132.12)ABS (Grade 3H10/3Y) BV (3, 3YHH)LR (3YH15) DNV (3YH10)Controlas (0040)


Approvals


2.5 x 350 200 4.1 65-90 3.2 x 350 110 4.1 100-140 3.2 x 450 110 5.5 100-140 4.0 x 450 100 5.9 140-190Also available in Extra dry vacuum packaging.


Classifications DIN 1913 EN 499 AWS A 5.1 E 51 55 B 10 E 42 5 B 32 H5 E7018-1

Basic covered electrode.Very good welding characteristics in out of position work; calmdepositing on AC (70 V, open circuit); H2-content 5 ml/100 g;cold toughness at subzero temperatures as low as 50 C (58 F); high temperature resistant up to 350 C (662 F).CTOD-tested to temperatures as low as 10 C (14 F). Suitable for use in offshore engineering, shipbuilding, steel-framed structures, for boiler, container, vehicle and apparatusapplications. Redry for 2 h at 250 - 350 C (482 - 662 F).




TV (Certificate No. 1587) TV Wien (29)DB (Reg. form No. 10.132.18) ABS (3H10/3Y)GL (3YHH) LR (3H15)DNV (3YH10)


Approvals

Polarity = + / ~


2.5 x 250 225 3.2 60-110 2.5 x 350 225 4.5 60-110 3.2 x 350 125 4.2 80-130 4.0 x 350 90 4.5 120-180Also available in Extra dry vacuum packaging.

C Si Mn 0.06 0.55 0.95

Basic covered electrode.Very good welding characteristics for pipe root welding; fine droplet transfer; very pure weld metal; 110 % weld metalrecovery; cold toughness at temperatures as low as 30 C (22 F). Good weldability in out of position welding. Specially intended for pipeline constructions; optimal for on site work; for pipe steels, boiler plates, pipeline steels andfine grained structural steels.Redry for 2 h at 250 - 350 C (482 - 662 F).

Phoenix K 50 RCovered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 51 43 B 10 E 42 3 B 32 E7016

Materials


Pipe steels St 35, St 45, St 35.8, St 45.8, X 42, X 46;boiler steels P235GH, P265GH, P295GH;fine grained structural steel up to S355N

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 30 CAW 420 510 25 120 47SR 360 490 26 120 47N 290 420 30 130

C Si Mn 0.07 0.40 1.40




Materials E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60, P295GH, P355GH; fine grained structural steels up to S420N

DB (Reg. form No. 10.132.13)


Approvals


3.2 x 450 125 5.6 100-140 4.0 x 450 80 5.4 125-1905.0 x 450 55 5.7 180-260


Classifications DIN 8529 EN 499 AWS A 5.5 EY 42 54 Mn B E 46 4 B 32 H5 E8018-G

Basic covered electrode.Very good welding characteristics on AC (70 V, open circuit);resistant to temperatures as low as 40 C (40 F); 115 % weld metal recovery. Suitable for use on unalloyed andlow alloy steels in mechanical engineering, tank constructionand railway applications; crack-free weld metal when weldingcarbon steels with high C content.Redry for 2 h at 250 - 350 C (482 - 662 F).


Polarity ~ / = +Welding position


TV (Certificate No. 0348) DB (Reg. form No. 10.132.17)ABS (3H10/3Y) BV (3/3YHH) GL (3YHH)LR (3/3YH15) DNV (3YH10) Controlas (0172)FI (E 51 3 B (H)) RS (3/3Y) BB VUZ


Approvals

Dimensions (mm) pcs./pack kg/pack Amperage A 2.0 x 250 275 3.0 45- 65 2.5 x 250 200 3.3 65-110 2.5 x 350 200 4.2 65-110 3.2 x 350 125 4.7 100-145 3.2 x 450 125 6.1 100-1454.0 x 350 90 4.8 135-2004.0 x 450 90 6.3 135-2005.0 x 450 60 6.3 180-2806.0 x 450 40 6.0 240-375Also available in Extra dry vacuum packaging.

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 55 B 10 E 42 5 B 32 H5 E7018-1

C Si Mn 0.07 0.35 1.20




Materials S235JRG2 - S355J2, E295, E335, C 35; boiler steels P235GH,P265GH, P295GH, P355GH; fine grained structural steels up to S420N; shipbuilding steels A, B, D, E; offshore steels; pipe steels St 35, St 45, St 35.8, St 45.8, L290NB - L415NB,L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45, GS-52; ageing resistant steels ASt 35 - ASt 52

Phoenix 120 KCovered electrode

Basic covered electrode. Very good welding characteristics inclu-ding out of position work; 120 % weld metal recovery; H2-contentin the weld metal 5 ml/100 g; very pure cryogenic weld metal at temperatures as low as 50 C (58 F); CTOD tested up to10 C (14 F). Suitable for use in structural steel work, boilermaking, tank construction, ship and bridge building and vehiclemanufacture; particularly suitable for welding fine grained structural steels. Excellent weldability on offshore steels. Redry for 2 h at 250 - 350 C (482 - 662 F).



TV (Certificate No. 1586) TV Wien (384)DB (Reg. form No. 10.132.05) ABS (3H10)BV (3/3YHH) GL (3YHH)LR (3/3YH15) DNV (3YH10)


Approvals


2.5 x 350 225 4.5 65- 95 3.2 x 350 125 4.3 90-130 3.2 x 450 125 5.5 90-1304.0 x 350 80 4.3 140-1804.0 x 450 80 5.5 140-1805.0 x 450 55 6.0 190-2506.0 x 450 40 6.0 220-315Also available in Extra dry vacuum packaging.

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 54 B 10 E 42 4 B 42 E7015

C Si Mn 0.06 0.50 1.2




Materials S235JRG2 - S355J2, E335, C 35; boiler steels P235GH,P265GH, P295GH, P355GH; fine grained structural steels up toS420N; shipbuilding steels A, B, D, E; pipe steels St 35, St 45, St 35.8, St 45.8, X 42 - X 60; cast steel GS-38, GS-45, GS-52; ageing resistant steels ASt 35 - ASt 62

Phoenix K 50Covered electrode

Basic covered electrode.Good welding characteristics; smooth stable arc; cold toughnessat temperatures as low as 40 C (40 F); crack-free welding ofsteels with C contents up to 0.4 %; 115 % weld metal recovery.Suitable for use in tank construction, boiler making, apparatusengineering, vehicle manufacture and shipbuilding. For welding high grade joints on fine grained strucural steels.Redry for 2 h at 250 - 350 C (482 - 662 F).


Polarity = +Welding position


TV (Certificate No. 1751) DB (Reg. form No. 10.132.06)ABS (3H10/3Y) GL (3Y38HH)LR (3/3YH15) DNV (3YH10)


Approvals

Polarity = + / ~


2.5 x 250 200 3.3 75-100 2.5 x 350 190 4.4 75-100 3.2 x 350 125 4.7 115-150 3.2 x 450 125 6.2 115-150 4.0 x 350 90 4.8 130-2004.0 x 450 90 6.2 130-2005.0 x 450 60 6.3 190-270



Approvals


3.2 x 450 125 5.5 100-1404.0 x 450 80 5.5 140-1905.0 x 450 60 5.7 170-2406.0 x 450 40 4.7 220-300

C Si Mn 0.07 0.35 1.60

Basic covered electrode.Outstanding good welding characteristics for the welding of low alloy steels with high strength; very pure weld metal; high toughness also at low temperatures; weld metal recoveryaround 115 %; suited for out of position work. Useable inmechanical engineering, tank construction and permanent wayapplications. Good weldability of free cutting steels. Suited forsteels with high C-content.Redry for 2 h at 250 - 350 C (482 - 662 F).

SH Grn K 70Covered electrode

Classifications


DIN 8529 EN 499 AWS A 5.5 EY 42 65 Mn B E 46 4 B 42 H5 E8018-G

Classifications DIN 8529 EN 499 AWS A 5.1 EY 42 65 Mn B E 46 4 B 32 H5 E7016

Materials


C Si Mn 0.07 0.40 1.35



Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 %AW 470 540 24 120SR 450 520 25 130N 300 450 28 140

E295, E335, E360, GS-45 - GS-60, P295GH, P355GH;fine grained structural steels up to S420N

Materials E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60, P295GH, P355GH; fine grained structural steels up to S355N; rail steels with up to 1080 N/mm2 tensile strength

Phoenix K 90 SCovered electrode

Basic covered electrode.Good welding characteristics; clean weld metal with good toughness characteristics. Prefered for rail joints and crossing frogs in railway and tramwaytrackage; suitable for rail grades with a tensile strength up to1080 N/mm2; for mechanical engineering and tank construction.Redry for 2 h at 300 - 350 C (572 - 662 F).



Welding position




TV (Certificate No. 0349) TV Wien (724)DB (Reg. form No. 10.132.09) ABS (Grade 2 and as E 7024)GL (Grade 2Y) BV (Grade 2)DNV (Grade 2) LR (Grade 2)Controlas (0499) FI (E 51 2 RR)RS (Grade 2) BB


Approvals


3.2 x 450 80 5.3 120-1604.0 x 450 55 5.6 160-2305.0 x 450 40 5.9 250-3406.0 x 450 25 5.6 300-400

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 22 RR 11 160 E 42 0 RR 53 E7024-1

C Si Mn 0.07 0.35 0.65



Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 0 CAW 440 510 24 80 47SR 410 470 26 85N 295 390 27 70

Materials S235JRG2 - S355J2; boiler steels P235GH/P265GH/P295GH/P355GH; fine grained structural steels up to P355N- and M-grades;shipbuilding steels acc. A - E-grades, AH 32 - DH 36

Phoenix Rot R 160Covered electrode

Rutile covered high performance electrode with 160 % weldmetal recovery. Little spatter; finely rippled weld pattern; goodstriking and restriking ability; self releasing slag. Well suited for thin fillet welds.




TV (Certificate No. 0583) DB (Reg. form No. 10.132.28)ABS (Grade 2) BV (Grade 2)DNV (Grade 2) LR (Grade 2)Controlas (0266) BB


Approvals

Polarity = / ~


4.0 x 450 65 6.1 180-2205.0 x 450 40 5.8 240-320

C Si Mn 0.07 0.40 0.60

Rutile covered high performance electrode with 140 % weldmetal recovery. Little spatter; self releasing slag; useable in diameters up to 4 mm for welding in the overheadand horizontal position; outstanding striking and restriking ability.Well suited for thin fillet welds.

SH Multifer 130Covered electrode

Classifications


DIN 1913 EN 499 AWS A 5.1 E 51 32 RR 11 140 E 42 0 RR 54 E7024

Materials


S235JRG2 - S355J2; boiler steels P235GH/P265GH/P295GH/P355GH;fine grained structural steels up to P355N- and M-grades;shipbuilding steels acc. A - E-grades, AH 32 - DH 36

Welding position




TV (Certificate No. 0535) DB (Reg. form No. 10.132.29)TV Wien (36) ABS (Grade 2, 2Y)BV (Grade 3, 3Y) GL (Grade 3Y)LR (Grade 3, 3Y) DNV (Grade 3)Controlas (0938) FI (E 51 3 AR)


Approvals


3.2 x 450 80 5.0 120-1804.0 x 450 60 5.7 170-2305.0 x 450 40 5.9 220-3306.0 x 450 25 5.3 290-3804.5 x 700 100 18.1 200-2605.0 x 700 90 21.5 230-3006.0 x 700 70 23.3 290-360

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 33 AR 11 160 E 42 2 RA 53 E7024-1

C Si Mn 0.08 0.28 0.75





Phoenix Rot AR 160Covered electrode

Rutile acid covered high performance electrode with roughly 160 % weld metal recovery. Particularly high deposition rate;outstanding welding characteristics on alternating current; the weld metal exhibits good runout qualities also in tight corners. High radiographic soundness. Useable for gravity andautocontact welding; unproblematical for welding rusty and primer-coated plates.



TV (Certificate No. 1495) ABS (Grade 2)BV (Grade 2) GL (Grade 2Y)LR (Grade 2, 2Y) DNV (Grade 2)Controlas (0200) RS (Grade 2 Y)


Approvals


3.2 x 450 80 5.4 120-1604.0 x 450 55 5.6 160-2405.0 x 450 40 6.0 250-3506.0 x 450 25 5.5 280-450

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 22 RR 11 160 E 42 0 RR 53 E7024

C Si Mn 0.07 0.35 0.60





Phoenix Rot R 160 SCovered electrode

Rutile covered high performance electrode with 160 % weldmetal recovery. Low spatter; finely rippled weld pattern; goodstriking and restriking ability; self releasing slag. The weld metalis outstandingly compressible. The covered electrode can beused in the vertical down position on inclines as great as 15.




TV (Certificate No. 1598) DB (Reg. form No. 10.132.07)ABS (Grade 2) BV (Grade 2)GL (Grade 2Y) LR (Grade 2, 2Y)DNV (Grade 2) Controlas (1009)FI (E 51 2 RR) RS (Grade 2, 2Y)


Approvals


3.2 x 450 80 5.4 120-1804.0 x 450 55 5.8 180-2205.0 x 450 35 5.7 250-3306.0 x 450 25 5.9 280-450

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 22 RR 11 180 E 42 0 RR 73 E7024

C Si Mn 0.07 0.33 0.70



Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 0 CAW 440 510 24 70 47

Materials S235JRG2 - S355J2; boiler steels P235GH/P265GH/P295GH/P355GH;fine grained structural steels up to P355N- and M-grades;shipbuilding steels acc. A - E-grades, AH 32 - DH 36

SH Multifer 180Covered electrode

Rutile covered high performance electrode with 180 % weldmetal recovery.High deposition rate; good strike and restrike ability; low spatter;partly self releasing slag; finely rippled weld pattern. Preferred for fillet welds. Useable for shipbuilding, mechanicaland structural engineering.



TV (Certificate No. 1700) DB (Reg. form No. 10.132.36)ABS (Grade 3, 3Y) BV (Grade 3, 3Y)GL (Grade 3Y) LR (Grade 3, 3Y)

Controlas (0760)DNV (Gr. 3. up to and FI (E 51 3 B)incl. NVE36) RS (Grade 3, 3Y)


Approvals


3.2 x 450 80 5.3 120-1704.0 x 450 55 5.4 180-2305.0 x 450 35 5.4 240-3005.0 x 700 85 21.3 200-2406.0 x 700 65 21.0 240-290Also available in Extra dry vacuum packaging.

Classifications DIN 1913 EN 499 AWS A 5.1 E 51 33 B (R) 12 160 E 42 2 RB 53 E7028

C Si Mn 0.08 0.30 0.85




Materials S235JRG2 - S355J2; boiler steels P235GH/P265GH/P295GH;fine grained structural steels up to P355N- and M-grades;shipbuilding steels acc. A - E-grades, AH 32 to NVE 36

Phoenix Rot BR 160Covered electrode

Basic with non-basic-parts covered high performance electrodewith 160 % weld metal recovery. Easy slag removal; finely rippled smooth welds; particularly good welding characteristicson primer-coated plates. Among other applications useable for gravity and autocontact welding.


Polarity = + / / ~Welding position


TV (Certificate No. 1603) TV Wien (281, acc. to TV)


Approvals

Polarity = / ~


2.5 x 350 225 4.5 60- 90 3.2 x 350 125 4.1 90-130 4.0 x 350 100 5.0 130-180

C Si Mn Mo0.08 0.25 0.55 0.50

Rutile covered Mo alloyed electrode with basic additions.Very good root welding ability; creep resitant to temperatures ashigh as 500 C (932 F); non-porous weld metal and easy handling in out of position work. Useable on unalloyed and Mo-alloyed pipe and boiler steels.Suitable in boiler constructions.

SH Schwarz 3 TRCovered electrode

Classifications


DIN 8575 EN 1599 EN 499 AWS A 5.5 E Mo R 22 E Mo R 12 E 42 0 Mo R 12 E8013-G

Materials


P295GH, P355GH, 16 Mo 3; St 45.8, St 47.7, St 53.7, St 56.7, St 60.7; X 46, X 52, X 60

Welding position




TV (Certificate No. 1602) TV Wien (633, acc. to TV)DB (Reg. form No. 10.132.16)


Approvals

Polarity = / ~


2.5 x 350 250 4.8 70- 90 3.2 x 350 150 5.0 90-130 3.2 x 450 150 6.4 90-130 4.0 x 450 100 6.5 130-1905.0 x 450 60 6.2 200-280

C Si Mn Mo0.09 0.25 0.60 0.45

Rutile covered Mo alloyed electrode with basic additions.Non-porous weld metal in all positions except the vertical down;creep resitant to temperatures as high as 500 C (932 F). Useable on unalloyed and Mo-alloyed boiler and pipe steels;preferred for creep resistant welding joints. Suitable in boilerand pressure vessel constructions.

SH Schwarz 3 TCovered electrode

Classifications


DIN 8575 EN 1599 EN 499 AWS A 5.5 E Mo R 22 E Mo R 12 E 46 0 Mo R 12 E8013-G

Materials


P295GH, P355GH, 16 Mo 3, St 35.8, St 45.8;fine grained structural steels up to P355N

Welding position




TV (Certificate No. 6542)


Approvals

Polarity = / ~


2.5 x 350 275 4.9 60-90 3.2 x 350 160 5.0 90-140

C Si Mn Mo0.10 0.35 0.50 0.45

Rutile cellulose covered Mo alloyed electrode.Finely rippled and smooth weld surfaces; easy slag removal;excellent weldability in all positions. Useable preferably for hardfacing work in the vertical down position on Mo- and unalloyed steels.

Phoenix Blau MoCovered electrode

Classifications


DIN 8575 EN 1599 AWS A 5.5 E Mo R 12 E Mo R 11 E7011-A1

Materials


P235GH, P265GH, StE 255, P295GH, P355GH, 16 Mo 3

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 %AW 420 510 22 55

TV (Certificate No. 1595) TV Wien (280)


Approvals

Polarity = / ~


2.5 x 250 250 3.3 60- 90 3.2 x 350 125 4.3 90-130

C Si Mn Cr Mo0.10 0.20 0.65 0.90 0.50

Rutile basic CrMo alloyed electrode.Clean and porous-free root welds in all pipe positions. Creep resistant to temperatures as high as 500 C (932 F).Useable on creep-resistant steels in pipe and boiler construc-tions; suited for root welding and sheet metal with thickness up to 8 mm. For filler pass and cap pass SH Kupfer 1 K is recommended.

SH Kupfer 1 TRCovered electrode

Classifications


DIN 8575 EN 1599 AWS A 5.5 E CrMo 1 R 22 E CrMo 1 R 12 E8013-G

Materials


13 CrMo 4-5 (joints on sheet metal up to max. 8 mm thickness)

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 %AW 560 690 20 60SR 350 490 22 70


TV (Certificate No. 1754)


Approvals

Polarity = +


2.5 x 250 225 3.3 60- 95 3.2 x 350 125 4.2 100-140

C Si Mn Mo0.09 0.55 1.15 0.45

Basic covered Mo alloyed electrode.Very good welding characteristics in out of position work; easy slag removal; cold toughness at subzero temperatures as low as 40 C (40 F). Particularly suitable for root passwelds in conduit pipes; root pass welding up to StE550.7TM.Application possible for boiler plates, fine grained structuralsteels and pipe steels.Redry for 2 h at 300 - 350 C (572 - 662 F).

SH Schwarz 3 KRCovered electrode

Classifications


DIN 8575 EN 1599 EN 499 AWS A 5.5 E MoB 20+ E MoB 42 H5 E 46 4 Mo B 42 E7015-G

(E7015-A1)

Materials


Creep resistant steels in short-time-range up to 500 C (932 F),and in long time range up to 550 C (1022 F);boiler steels P265GH, P295GH, P355GH, 16 Mo 3, St 45.8;fine grained structural steels up to S420N; pipe steels L360NB - L415NB, L360MB - L415MB, X 46 - X 60

Welding position



TV (Certificate No. 1829) TV Wien (632)DB (Reg. form No. 10.132.14 and 20.132.15) ABS (3H15)GL (3Y46HH) DNV (3YH10)Controlas (0432) VUZ


Approvals

Polarity = +


2.5 x 250 250 3.6 70-100 2.5 x 350 250 5.0 70-100 3.2 x 350 125 4.2 110-1404.0 x 350 90 4.4 130-190 5.0 x 450 60 6.0 160-230 6.0 x 450 40 5.7 220-310

C Si Mn Mo0.08 0.30 1.20 0.45

Basic covered electrode for welding high strength and creepresistant joints.High temperature resistant up to 500 C (932 F) and creepreistant up to 550 C (1022 F); high strength and crackingresistance; very low H2-content 5 ml/100 g. For welding creep resistant joints in boilers, tanks and pipelineconstructions, especially suited for boiler steel 16 Mo 3.Redry for 2 h at 300 - 350 C (572 - 662 F).

SH Schwarz 3 KCovered electrode

Classifications


DIN 8575 EN 1599 EN 499 AWS A 5.5 E MoB 29 E MoB 42 H5 E 50 4 Mo B 42 E7015-G

(E7015-A1)

Materials


boiler steels P235GH, P265GH, P295GH, P355GH,16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13 MnNiMo 54, 20 MnMoNi 45;FK-steels S355N - S460N, P355NH - P460NH, P355NL1 -P460NL1; pipe steels L360NB - L415NB, L360MB - L485MB

Welding position




TV (Certificate No. 0512 + KTA 8100) TV Wien (474)Controlas (1491)


Approvals

Polarity = +


2.5 x 350 200 4.3 70-1103.2 x 350 125 4.4 100-1504.0 x 350 90 4.6 140-2005.0 x 450 55 6.0 170-250

C Si Mn Mo Ni Cu P S0.06 0.30 1.25 0.40 0.95 0.08 0.01 0.01

Basic covered NiMo alloyed electrode with a weld metal of special metallurgical purity for nuclear reactor construction. Quality controlled according to KTA 1408.2; very low H2-content5 ml/100 g; NDT-tested.Used preferably for the welding of steels in the construction ofnuclear reactors, boiler and pressure vessels; for fine grained structural steels up to S500Q.Redry for 2 h at 300 - 350 C (572 - 662 F).

SH Schwarz 3 K NiCovered electrode

Classifications


DIN 8529 EN 499 AWS A 5.5 EY 50 65 1 NiMo B H5 E 50 4 1 NiMo B 42 H5 E9018-G

Materials


20 MnMoNi 55, 22 NiMoCr 37, ASTM A 508 CI 2, ASTM A 533 Cl 1 Gr. B, 15 NiCuMoNb 5 S 1 (WB 36), GS-18 NiMoCr 37, 11 NiMoV 53 (Welmonil 43), 12 MnNiMo 55 (Welmonil 35), S420N - S500Q, P460NH

Welding position



TV (Certificate No. 0902) DB (Reg. form No. 10.132.31)ABS (3H15) LR (3/3Y)DNV (3YH15) GL (3/3Y)FI (EV 17 H)


Approvals

Polarity = +


2.5 x 250 200 3.1 70-110 3.2 x 350 125 4.3 100-1404.0 x 350 90 4.6 140-1904.0 x 450 90 6.0 140-1905.0 x 450 60 6.2 180-250

C Si Mn Mo0.06 0.35 1.20 0.45

Basic covered electrode.Very good welding characteristics in out of position work; easy slag removal; cold toughness at temperatures as low as 40 C (40 F). High temperature resistant up to 500 C (932 F) and creep resistant up to 550 C (1022 F). Particularly suitable for circumferential welds in conduit pipes as well as boiler, pressure vessel, header and nuclear reactorfabrication.Redry for 2 h at 250 - 350 C (482 - 662 F).

SH Schwarz 3 MKCovered electrode

Classifications


DIN 8575 EN 1599 EN 499 AWS A 5.5 E MoB 26 E MoB 42 H5 E 50 4 Mo B 42 E7018-G

(E7018-A1)

Materials


Boiler steels P235GH, P265GH, P295GH,16 Mo 3, 20 MnMo 45, 16 Mo 5, 15 NiCuMoNb 5, 17 MnMoV 64;fine grained structural steels S355N - S460N, P355NH -P460NH, P355NL1 - P460NL1; pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70

Welding position




TV (Certificate No. 1752) FI (EV 18 H)


Approvals

Polarity = +


2.5 x 350 225 4.6 70-1103.2 x 350 125 4.4 100-1504.0 x 350 100 5.3 140-200

C Si Mn Cr Mo0.06 0.30 0.90 1.00 0.50

CrMo alloyed electrode.Very good weldability in out of position work; cryogenic, crack-resistant weld metal suitable for quenching and tempering;creep resistant in short time range at 500 C (932 F) and inlong time range at 570 C (1058 F). Useable in heavy-dutysteam boiler and superheater tube fabrication; specially suitable for creep resistant boiler steel 13 CrMo 4-5; quenched and tempered steels.Redry for 2 h at 250 up to 350 C (482 up to 662 C).

Phoenix Chromo 1 KCovered electrode

Classifications


DIN 8575 EN 1599 AWS A 5.5 E CrMo 1 B 26 E CrMo 1 B 42 H5 E8018-B2

Materials


13 CrMo 4-5; GS-22 CrMo 54

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 %SR 490 580 22 110V 350 450 26 120


Polarity = +


3.2 x 350 140 4.7 100-1504.0 x 350 90 4.6 140-2005.0 x 450 55 6.0 180-250

C Si Mn Mo Ni0.11 0.25 1.85 0.40 0.95

Basic covered MnNiMo alloyed electrode.Very low H2-content 5 ml/100 g; extremely high resistance to cracking and cold toughness at temperatures as low as 40 C (40 F).For creep resistant steels and cast steel grades, valves and oiltools according to sour gas specification; post-weld heat treatment: stress relieving according to parent metal.Redry for 2 h at 300 - 350 C (572 - 662 F).

Thyssen NiMo 100Basic covered electrode

Classifications


DIN 8529 EN 757 AWS A 5.5 EY6264Mn1NiMoBH5 E 62 4 Mn 1 NiMo B 42 H5 E10018-G

(E10018-D2)

Materials


GS-30CrMoV64, steels acc. ASTM A 487-4Q; AISI 4130

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 20 C 40 CSR 600 690 18 100 50 47


TV (Certificate No. 1756) TV Wien (279)DB (Reg. form No. 10.132.15) Controlas (0248)VUZ


Approvals

Polarity = +


2.5 x 350 210 3.3 80-1003.2 x 350 125 4.2 110-1454.0 x 350 90 4.6 130-1905.0 x 450 60 6.1 160-230

C Si Mn Cr Mo0.06 0.30 0.90 1.0 0.50

Basic covered CrMo alloyed electrode.Cryogenic, crack-free, suitable for quenching and tempering;resistant to caustic cracking; creep resistant in short time rangeup to 500 C (932 F) and in long time range up to 570 C (1058 F). Electrode for heavy-duty steam boiler and super-heater tube fabrication; for quenched and tempered steels.Redry for 2 h at 300 up to 350 C (572 up to 662 F).

SH Kupfer 1 KCovered electrode

Classifications



Materials


13 CrMo 4-5, GS-22 CrMo 54, 42 CrMo 4

Welding position



TV (Certificate No. 6535) Controlas (1073)Approvals


Polarity = +


2.5 x 250* 225 80-1052.5 x 350 225 4.6 80-1053.2 x 350 125 4.3 100-1504.0 x 350 90 4.6 140-2005.0 x 450 60 6.1 170-250*) delivery upon request

C Si Mn Cr Mo P As Sb Sn0.06 0.25 0.85 1.20 0.50


TV (Certificate No. 0546) TV Wien (579)


Approvals

Polarity = +


2.5 x 350 210 4.1 60- 903.2 x 350 125 4.4 90-1404.0 x 450 90 6.0 140-1905.0 x 450 60 6.0 170-240

C Si Mn Cr Mo V0.06 0.25 1.10 1.10 1.0 0.28

CrMoV alloyed basic electrode.Good welding characteristics; good slag release; uniform weldpattern, creep resistant up to 550 C (1022 F). Suitable for welding of creep resistant steel castings of thesame composition.Redry for 2 h at 300 - 350 C (572 - 662 F).

SH Kupfer 3 KCovered electrode

Classifications


DIN 8575 EN 1599 AWS A 5.5 E CrMoV 1 B 20+ E CrMoV 1 B 42 H5 E9015-G

Materials


GS-17 CrMoV 511, GS-17 CrMo 55, 15 CrMoV 510

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 0 CSR 500 600 20 100 50V 360 550 20 120 50

TV (Certificate No. 4746)Approvals


Polarity = +


3.2 x 350 125 4.1 110-1454.0 x 350 90 4.6 130-1905.0 x 450 60 6.0 160-230

C Si Mn Cr Mo0.13 0.30 0.90 1.0 0.50

Basic covered CrMo alloyed electrode.Good welding characteristics; uniform weld pattern; easily removable slag; creep resistant up to 550 C (1022 F).For repair and production welding on creep resistant pipe, boiler and cast steel grades.Redry for 2 h at 300 - 350 C (572 - 662 F).

SH Kupfer 1 KCCovered electrode

Classifications


EN 1599 AWS A 5.5 EZ CrMo 1 B 42 H5 E8018-G

(E8018-B2)

Materials


GS-22 Mo 4, GS-17 CrMo 55, 13 CrMo 4-5, 15 CrMo 5,GS-22 CrMo 54, GS-25 CrMo 4

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 0 CSR (690C / 8 h air) 400 600 20 80 50


TV (Certificate No. 1823) TV Wien (432)Controlas (0492) FI (EV19H)VUZ


Approvals

Polarity = +


2.5 x 250 225 3.2 70-1003.2 x 350 125 4.2 100-1454.0 x 350 90 4.5 140-1905.0 x 450 60 5.9 160-240

C Si Mn Cr Mo P As Sb Sn0.07 0.25 0.70 2.20 0.90 0.012 0.010 0.005 0.005

Basic covered CrMo alloyed electrode.Extra low content of trace elements; step-cooling tested; largely insensitive to long term embrittlement. Manufacture ofchemical apparatus, hydrocrackers; for welding work on heavy-duty boilers, superheaters, superheater lines; for welding of CrMo and CrMoV alloyed steels for the petrochemicalindustry.Redry for 2 h at 300 - 350 C (572 - 662 F).

SH Chromo 2 KSCovered electrode

Classifications



Materials


10 CrMo 9-10, 12 CrMo 910, 10 CrSiMoV 7, 15 CrMoV 510

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 % 30C 40CSR 440 550 22 130 90 80V 310 460 24 130 SR+step-cooling 440 550 22 130 80 60



Polarity = +


3.2 x 350 125 4.4 90-1404.0 x 350 90 4.5 140-1905.0 x 450 60 6.0 180-240

C Si Mn Cr Mo V0.13 0.40 1.0 1.4 1.05 0.25

Basic covered CrMoV alloyed electrode.Good welding characteristics; uniform weld pattern; easy slagremoval. Useable on low alloy creep resistant cast steel of thesame composition.Redry for 2 h at 300 - 350 C (572 - 662 F).

SH Kupfer 3 KCCovered electrode

Classifications


DIN 8575 EN 1599 AWS A 5.5 E CrMoV 1 B 20+ EZ CrMoV 1 B 42 H5 E9015-G

Materials


GS-17 CrMoV 511, GS-17 CrMo 55

Welding position





Polarity = +


2.5 x 250 225 3.2 70-1003.2 x 350 125 4.3 100-1454.0 x 350 90 4.6 140-1905.0 x 450 60 6.1 160-240

C Si Mn Cr Mo P/S each V Nb As Sb/Sn each0.09 0.20 0.60 3.0 1.0


TV (Certificate No. 6173) Controlas (1353)VUZ


Approvals

Polarity = +


2.5 x 250 225 3.2 70-1003.2 x 350 125 4.4 100-1454.0 x 350 90 4.5 140-1905.0 x 450 60 5.9 160-240

C Si Mn Cr Mo Ni V Nb N0.09 0.2 0.6 9.0 1.1 0.8 0.2 0.05 0.04

Basic covered CrMoVNb alloyed electrode.Good welding characteristics in out of position work; high tem-perature resistant equivalent weld metal. For quenched andtempered 9 % chromium steels, in particular P 91 / T 91 accor-ding to ASTM.Redry for 2 h at 300 - 350 C (572 - 662 F).

Thyssen Chromo 9 VCovered electrode

Classifications


EN 1599 AWS A 5.5 E CrMo 9 1 B 42 H5 E9015-B9

Materials


X 10 CrMoVNb 91 (1.4903), A 213 - T 91, A 335 - P 91

Welding position


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 %SR (760 C/2 h) 550 680 17 47SR (760 C/4 h) 530 620 17 47



Polarity = +


2.5 x 250 225 3.2 70-1003.2 x 350 125 4.4 100-1454.0 x 350 90 4.6 140-1905.0 x 450 55 5.7 160-240

C Si Mn Cr Mo0.06 0.30 0.90 5.0 0.50

Basic covered CrMo alloyed electrode.Good welding characteristics; easy slag removal. For joining of12 CrMo 19 5 and similarly alloyed steels.Redry for 2 h at 300 - 350 C (572 - 662 F).

Thyssen Chromo 5Covered electrode

Classifications



Materials


12 CrMo 195

Welding position





Welding instruction

Parent materials

High temperature martensiticsteels/cast steelgrades

Post-weld heat treatment

For smaller welding jobs, cool slowly to 120 C (248 F) (i.e. furnace). Tempering for approx.4h720-760 C (1328-1400 F) / air or quench and temper 1050 C (1922 F) / air or oil + 4h 700-760 C (1292-1400 F) / air. For larger welding jobs: intermediate stress-relieving at first from welding temperature 2h 550 C (1022 F) max. 580 C (1076 F) coolslowly to 120 C (248 F), tempering or quenchingand tempering as above

Preheating

According to wall thickness:250-450 C(482-842 F)



2.5 x 250 240 3.4 60- 80 3.2 x 350 140 4.9 90-120 4.0 x 350 95 4.8 110-140

C Si Mn Cr Mo Ni W V0.18 0.3 0.6 11.0 1.0 0.6 0.5 0.3

Thermanit MTS 4Basic covered electrode.

Classifications

Characteristics and field of use

DIN 8575 EN 1599 Wst.-Nr. E CrMoWV 12 B 20+ E CrMoWV 12 B 42 H5 1.4937

Materials


TV certified parent metalsX20CrMoV12-1 (1.4922) X20CrMoWV12-1 (1.4935)

Creep and stressrupture properties

In the range of matching high temperature resistant parent metal

Polarity = +

Structure Martensite, suitable for quenching and tempering

Approvals TV (Certificate No. 1898) TV Wien (Certificate No. 245)


Heat- Yield strength Tensile Elongation Impact valuestreatment 0.2 % strength (L0=5d0) in J CVNN/mm2 N/mm2 %SR 760 C / 4 h 590 700 15 35

High temperature resistant up to 550 C (1022 F), resistant toscaling up to 600 C (1112 F). For surfacing and joining applications on matching/similar high temperature 12 % Crsteels/cast steel grades, suitable for quenching and tempering.

Welding positionTV (Certificate No. 1526) TV Wien (Certificate No. 665)Controlas (0194)


Approvals

Thyssen Welding Guide

Documents

Transcript of Thyssen Welding Guide