Technopal Global is committed to add value to its customer...

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Technopal Global is committed to add value to its customer business through world-class technology products and innovative solutions

Transcript of Technopal Global is committed to add value to its customer...

Page 1: Technopal Global is committed to add value to its customer …technopalglobal.com/pdf/weighing_systems_brochure.pdf ·  · 2015-11-02through world-class technology products and innovative

Technopal Global is committed to add value to its customer business through world-class technology products and innovative solutions

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Table of Contents

• About Us……………………………………………………………………………………… 3

• Table Top Scale…………………………………………………………………………. 4

• Platform Scale……………………………………………………………………………. 5

• Low Profile Platform Scale………………………………………………………… 6

• Pallet Scale………………………………………………………………………………… 7

• Truck Weighbridge……………………………………………………………………… 8

• Bagging and Packing System………………………………………………………. 9

• Batching System…………………………………………………………………………. 10

• Tank/Hopper Weighing System…………………………………………………. 11

• Concrete Batching System…………………………………………………………. 12

• Belt Weighing System…………………………………………………………………. 13

• Weigh Feeder System…………………………………………………………………. 14

• Drum Filling System……………………………………………………………………. 15

• Can Filling System……………………………………………………………………… 16

• Check Weigher System………………………………………………………………. 17

• Glass Plant Batching System………………………………………………………. 18

• Weighing Indicators & Controllers……………………………………………… 19

• Loadcells……………………………………………………………………………………. 20

• Printer & Scanner………………………………………………………………………. 21

• Contact Information…………………………………………………………………… 22

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About US    Technopal   Global   is   established  with   a   business   purpose   of   value   addition   at  customer   place   through   innovative   solutions   and   world-­‐class   technology  products.  We   bring   the   best   available   latest   technologies   in   the   fields   of  Weighing   Automation   and   Material   Handling   System.   Our   products   aim   at  enhanced   production   through   zero   maintenance   and   downtime   for   critical  operating  equipment  with  latest  technology  products.      Based   on   our   10   Years   of   Experience   we   are   able   to   offer   a   wide   range   of  products  &  customized  Solutions  for  various  applications  with  the  appropriate  Weighing   System   and  Material   Handling   System.  We   are   in   partnership   with  Weightronix   Controls,   a   well-­‐established   organization   having   rich   history   of  over  20  years  in  Weighing  and  Automation  Systems.    

 Our  Products,  Solutions  and  Services  Include:    

• We   have   complete   range   weighing   products   starting   from   Laboratory  Balance,   Platform   Scales,   Weighbridge   to   standard   and   customized  weighing  system  i.e.  Tank  weighing,  Bagging,  Weigh  Feeder,  Batching        

• Customized  Solutions  for  weighing  and  Material  Handling  Needs    • Weighing  Automation  Solutions  • Material   Handling   Solutions   like   Conveyers,   Dust   Collectors   and  Pneumatic  Conveying  System    

• Bar  Coding  Solutions      • Project  Monitoring  • Maintenance  and  AMC  • Consultancy  for  Weighing  automation  and  Material  handling  Projects      

Whatever   your   weighing   requirements,   our   aim   is   to   advise   you   on   suitable  equipment   best   likely   to   fulfill   them.   Your   total   satisfaction   is   our   highest  priority.    

People   are   the   core   strength   of   our   organization   we   have   a   team   of   well-­‐networked,   experienced   professionals   with   a   positive   attitude   to   serve   the  customers.      

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TABLE TOP SCALE

FEATURES Ø MS Powder coated body and Plastic

Body

Ø Stainless Steel Pan Ø Easy to read Bright RED LED DISPLAY

Ø KEYPAD CALIBRATION

Ø Soft tactile Switches

Ø Piece Counting

Ø Gross, Tare, Net & Zero options

Ø RS232C, Printing, Extra Display and

Re-chargeable Battery Backup options

Description: Our tabletop scales are available in both Plastic as well as Metal body. We have numerous options available to fit all industrial needs i.e. RS232C interface, SS304/316 structure and housing options, Bar code printer and scanner etc.

Model 1001 1002 1005 1010 1020 1030 Capacity 1 KG 2 KG 5 KG 10 KG 20 KG 30 KG

Least count 0.1 GM 0.2 GM 0.5 GM 1 GM 2 GM 5 GM * Specifications are subjected to change at the sole discretion of company without notice

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PLATFORM SCALE

FEATURES Ø MS Powder coated body

Ø Stainless Steel Pan and Back Rail

option Ø Easy to read Bright RED LED DISPLAY

Ø KEYPAD CALIBRATION, Auto Zero

Tracking Ø Soft tactile Switches

Ø IP65 ideal for industrial use

Ø Gross, Tare, Net, Zero, Print

Ø RS232C Interface

Ø MS zinc plated Rollers, also ramp

available with/without rollers Ø SS base, rollers available on request

Description: Our Platform scales are ideal for all kind of industrial environmental and making customized as per client’s requirement is our specialty. We have numerous options available to fit all industrial needs i.e. RS232C interface, SS304/316 structure and housing options, Bar code printer and scanner etc.

Model 1050 1100 1200 1300 1500 11000 11500 Capacity 50 KG 100 KG 200 KG 300 KG 500 KG 1000 KG 1500 KG

Least Count 5 GM 10 GM 20 GM 50 GM 50 GM 100 GM 200 GM Platform

Sizes (MM X MM)

400 X 400 500 X 500

500 X 500 600 X 600

500 X 500 600 X 600

600 X 600 750 X 750

750 X 750 1000 X 1000

1000 X 1000

* Specifications are subjected to change at the sole discretion of company without notice

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LOW PROFILE PLATFORM SCALE

FEATURES Ø MS Powder coated body, also available

in SS304 & SS316 on request

Ø MS CHEQUERED Plate top ideal for rough industrial use

Ø Easy to read Bright RED LED DISPLAY

Ø KEYPAD CALIBRATION, Auto Zero

Tracking Ø Soft tactile Switches

Ø 4 Loadcells sensing with IP67 ideal for

industrial use Ø Gross, Tare, Net, Zero, Print

Ø RS232C Interface

Ø MS zinc plated Rollers, also ramp

available with/without rollers

Description: Our Low Platform scales are ideal for all kind of industrial environmental for heavy duty and high capacity weighing needs. Making customized scales as per client’s requirement is our specialty. We have numerous options available to fit all industrial needs i.e. RS232C interface, SS304/316 structure and housing options, Bar code printer and scanner etc.

Model 11000 11000 11000 12000 13000 Capacity 1000 KG 1000 KG 1000 KG 2000 KG 3000 KG

Least Count 100 GM 200 GM 200 GM 500 GM 1000 GM Platform Sizes

(MM X MM) 1000 X 1000 1200 X 1200 1500 X 1500 1000 X 1000

1200 X 1200 1500 X 1500

1000 X 1000 1200 X 1200 1500 X 1500

* Specifications are subjected to change at the sole discretion of company without notice

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PALLET SCALE

FEATURES Ø Rugged MS Construction

Ø Weighing Indicator with Soft

Tactile Switches Ø 7 Digits Bright RED LED DISPLAY

Ø KEYPAD CALIBRATION

Ø 4 LOADCELLS for sensing ensure

high accuracy Ø 100 % overload protection

Ø IP55 protection make Ideal for

Industrial Applications

Description: The PT-AF Pallet Truck is an ideal solution for weighing pallets while moving, equipped with a built-in Weight Indicator. It is fast and easily movable.

CAPACITY FORK LENGTH 1500 KG 1150 MM 2000 KG 1150 MM

* Specifications are subjected to change at the sole discretion of company without notice

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TRUCK WEIGHBRIDGE

FEATURES Ø Pit Type/Pit-less Design

Ø Digital display LED/LCD

Ø Remote Large Display

Ø IT Indicator with 1000 record

Memory Ø Computer Interface

Ø IP68 Loadcell

Ø Choice of loadcell from

Compression/Double Ended shear Beam/Cup-ball

Ø Computer Software

Description: Sizes & Capacities MODEL CAPACITY SIZES WB-40 40 TON 9 M X 3 M WB-50 50 TON 9 M X 3 M/ 12 M X 3 M WB-60 60 TON 14 M X 3 M/ 16 M X 3 M WB-80 80 TON 16 M X 3 M/18 M X 3 M WB-100 100 TON 16 M X 3 M/18 M X 3 M

Other sizes & capacities also available on request * Specifications are subjected to change at the sole discretion of company without notice

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BAGGING & PACKING SYSTEM

FEATURES Ø Weigh Hopper with structure in

MS/SS construction

Ø Coarse & Fine Gates Ø Pneumatically operated Bag

Clamp Assembly Ø Push Button Station

Ø Foot Switch

Ø PLC Controller

Ø 1.5 Meter Belt Conveyer

Ø Stitching Machine

Ø Bagging Speed 1-2 BPM

Ø Bag Loader

Ø PLC BC-8000 series controller

Description: The Above Machine is well suited for bagging of Dry products. It works with Rice, Sugar, Grains, Cement, Salt, Fertilizer, Wheat flour etc. Capacities: 10-25 KG, 50-100KG, 500-1000KG (JUMBO BAGS) Options: Printer/ Record keeping/ SCADA * Specifications are subjected to change at the sole discretion of company without notice

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BATCHING SYSTEM

FEATURES Ø PLC BASED SYSTEM

Ø BACKLIT LCD Display

Ø Modular Construction

Ø SMPS Based Power Supply

Ø Expendable Inputs/Outputs

Ø Recipe Management

Ø Auto/Manual Control

Ø Automatic Inflight Correction

Ø Data Logging

Ø Real time Graphs

Ø BC-8000 series controller

Description: We build Batching systems that are intended for optimum accuracy, performance, convenience and long term reliability. Our multi-component batching system can offer up to ten components batching along with Auto/Manual mode selection with multiple recipe selection. In feed Conveyer, Hopper, Feeder etc. can be provided and matched for best performance and ease of operation. * Specifications are subjected to change at the sole discretion of company without notice

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TANK WEIGHING SYSTEM

FEATURES Ø TANK WEIGHING

Ø HOPPER WEIGHING

Ø SILO WEIGHING

Ø MIXER WEIGHING

Ø REACTOR WEIGHING

Ø STUD Type Mounting Assembly in

SS-202 Ø DWI-2005 weight indicator with

built in MODBUS RTU, 4-20mA, 4 in/4 out cards available. Ø RS-232C/RS485

Ø Auto Calibration, Vibration

Filters etc.

Description: Tank/Silo/Hopper Weighing systems offer very high accuracy and repeatability when measuring contents. Capacities: 1 Ton to 10 Ton, Higher capacities are available on request. * Specifications are subjected to change at the sole discretion of company without notice

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CONCRETE BATCHING SYSTEM

FEATURES Ø Loadcell Weighing system for

Main Mixing Hopper

Ø Separate Hopper system for Cement, Aggregate & Fly Ash

Ø Weight Indicators

Ø PLC Panel with Auto/Manual

Mode for aggregate, Belt control, Mixer Control

Ø Touch Screen with HMI for recipe

Entry with 10 recipe Storage Ø STUD Type Mounting Assembly in

SS-202

Description: There are many concept of weighing in concrete batching, the general no of batching components are fixed, that contains 4 aggregates: CEMENT, WATER, FLY ASH & ADDITIVES. A concrete batch will always comprises of 3-4 aggregates, cement & water, Fly Ash & additives are optional. Additives are added to prevent the concrete from collapsing in case the distance travelled from concrete batch site to the customer site is long. Some batching plants have concept of slow feed, fast feed or jog. Though this process takes time but system accuracy is good. But when time taken is more it affects the cubic capacity of the plant for daily production. To cope up with this the design capacity of the plant has to be more than the production required. Economically people use fast feed with jog, this can increase the cost of pneumatic but design capacity of the plant can be marginally higher than the actual capacity required. Generally depending upon the cost of plant system is designed. * Specifications are subjected to change at the sole discretion of company without notice

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BELT WEIGHING SYSTEM

FEATURES Ø Weighing Assembly with 9 nos.

Idlers to fit in an existing belt conveyor system with max. width 600mm

Ø IP68 Loadcells Ø CB-900K weighing controller with

selectable controls for feed, speed, rate and weight

Ø Dual Display to show flow rate,

speed or weight Ø Feed gate control/Alarm

Output/RS232C

Description: Belt Weighing is generally used to measure the quantity of material being fed using a Bely Conveyer. We have simplified Belt Weighing by giving standard weigh modules which can be fitted inside the existing conveyer lines but there are many varying factors to consider such as size/type of structure, environmental aspects etc. Various types of indicators/ Digitizer/ PLC modules can be used for determining the amount being fed. One can even have a closed loop system wherein the quantity being fed can be controlled in KG/sec or Tons/Hr. We provide the essential specialist advice and products to ensure success. Belt weighing is generally used in

• Sponge Iron Plants • Coal Handling & Feeding • Chemical Industries

* Specifications are subjected to change at the sole discretion of company without notice

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WEIGH FEEDER SYSTEM

FEATURES Ø 2.5 Meter long with 400 mm

width with side walled Belt with cleaning Roller ensure so spillage and little maintenance with long life

Ø AC Frequency Drive for Speed Control of 3HP Motor with Encoder

Ø Auto/Manual Modes

Ø F805-BC Controller display

feed rate and total Material Fed

Ø Totalizer

Ø Auto zero and span calibration

Description: Available in lengths from 2m to 10m and standard width from 450 mm to 1200 mm. PVC belt with PU side walls of uniform thickness & uniform weight. Accuracy: Between 0.5% to 1% depending on the material & Belt feeder. Provided the following conditions are maintained:

• Uniform bulk density having variation of less than 0.25% • Uniform mesh/material size having variation less than 0.2% • Uniform depth of material is maintained.

* Specifications are subjected to change at the sole discretion of company without notice

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DRUM FILLING SYSTEM

FEATURES Ø Smart Design with PLC controlled and

Touch Screen Interface

Ø RED LED Weight display Ø Auto/Semi/Manual Operation Modes

with 0.5% accuracy Ø Adjustable Nozzle and opening for

slow/fast feed Ball valve Ø Coarse/Fine Options

Ø Real time Graphs & Data Logging

Ø Cam/Pneumatic Positioner Ball Valve

Ø Standard capacity 300KG, other

capacities available on request Ø MS-202 Platform with Rollers and SS

TOP with 500KG Loadcell

Description: Automatic Drum Filling Machine/Barrel Filling Systems are available in various types, ranging from 50KG to 10000KG Drums. They are custom built to suite customer requirement and complete PLC based systems. They can be used in various industries like:

• OIL & GAS • CHEMICALS • PETRO-CHEM INDUTRIES • SEED & VEGETABLE OIL

* Specifications are subjected to change at the sole discretion of company without notice

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CAN FILLING SYSTEM

FEATURES Ø Smart Design

Ø RED LED Weighing display and

Controller Ø Auto/Manual Operation Modes

Ø Coarse/Fine Options

Ø Standard capacities 2KG, 5KG,

10KG, 20KG, 30KG and other capacities available on request

Ø MS-202 250 X 300 MM Platform

with SS TOP Ø Filling Nozzle pneumatically

operated with 6 kg air pressure

Description: Can Filling system is ideal for Industrial use for filling liquids in smaller packing from bigger containers. It is used for chemicals, Oils and other petrochemicals. We are very flexile to all kind of customization to fit this as per client requirement. * Specifications are subjected to change at the sole discretion of company without notice

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CHECK WEIGHING SYSTEM

FEATURES Ø Capacities 50GM to 5KG

Ø Check Weighing PLC based

Controller Ø Speed up to 60 packs per

minute Ø AC/DC Drive based Motor

Control Ø Auto Calibration

Ø Pneumatic push cylinder

rejection mechanism for automatic over/under rejection

Ø Optional Conveyer system for

in-feed & out-feed Ø RS232C/printing options

Description: Online Check Weighing System is ideal for Food, Pharmaceutical, Medical, Electronic, Automobile and other Consumer Goods to improve productivity, reduce Labor, improve throughput, enhance quality control and controlling your bulk packaging of products. * Specifications are subjected to change at the sole discretion of company without notice

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GLASS PLANT BATCHING SYSTEM

Description: We have successfully completed batch house control system projects for several industries. Our batch house experience encompasses all aspects of turnkey solutions for multi-level and multi-line designs. These projects have included system design, instrument specification and equipment procurement. We have designed controls for raw materials, cullet crushing, weighing and mixing operations. We typically provide recipe handling for accurate major and minor ingredients. We have successfully worked with our client’s corporate engineering consultants to develop modular batch house design. By developing a library of control and equipment modules, we have designed unique control systems using proven software configurations. Projects & References: Krishna Glass (a unit of HNG), Apar Pvt. Ltd, Shree Vallabh Glass works, GE lighting Limited, Fiber Glass Pilkington, Mysore Lamp works, Mohan Meakins, Goyal Glass etc. * Specifications are subjected to change at the sole discretion of company without notice

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WEIGHING & PROCESS INDICATORS & CONTROLLERS

Description: We have huge varity of weighing Indicators and Controllers to meet complete automation and material handling needs. These weighing indicator can be used for varity of applications like platform scales, weighbridges, Tank weighing, Bagging, Batching and Filling Systems. We are weighing indicators starting from basic weighing function to advanced weighing controller to manage whole of weighing and process operation.

Ø DWI-2005: It is multipurpose weighing indicator with built in MODBUS, RS232/485 with options of 4-20mA outputs, 4 in/4 out relay card etc.

Ø DPM-2009 is a Multi purpose Weight Indicator, having a Panel Mount configuration, NEMA4X/IP65. Also number of add on card options available i.e. Dual relay output, RS232/RS485 serial output, MODBUS output RTU, DEVISENET Communication card, PROFIBUS Communication card, Analog output card

Ø DPM-2011 is microprocessor based weighing indicator and controller for batching applications. It has industry standard Rs-485 MODBUS RTU and RS-485 ASCII selectable format for PLC-HMI connectivity.

* Specifications are subjected to change at the sole discretion of company without notice

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LOADCELLS

Description: We have huge varity of Loadcells for all the weighing, automation, material handling and testing applications. We have tie-up with standard loadcell manufacturer to meet the client requirement for all type of loadcells. We have loadcell in Aluminum, MS, Tool Steel and Stainless Steel. Type of Loadcell:

Ø Single point Loadcell Ø Shear Beam Loadcell Ø Double Ended Shear Beam loadcell Ø Compression Loadcell Ø Cup & Ball Type Loadcell Assembly Ø Tension link Loadecell Ø Button Type Loadcell Ø S-type Loadcell Ø Bellow Type Loadcell Ø Pin type Loadcell Ø Special Loadcell

Some of standard vendors for Loadcells are:

Ø Anyload Ø Sensortronics Ø Thames-Side Ø Filintec Ø Sensomatic Ø Kelly Ø Zemic Ø ADI

* Specifications are subjected to change at the sole discretion of company without notice

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THERMAL PRINTER & BARCODE SCANNER

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Authorized Channel Partner:

TECHNOPAL GLOBAL HEAD OFFICE: F-1/158, 2nd Floor, SECTOR-11, ROHINI, NEW DELHI-110085, INDIA TEL: +91-9560186707 EMAIL: [email protected] WEB: www.technopalglobal.com MUMBAI BRANCH OFFICE: 22, DIAMOND CENTRE, OPP. HOME TOWN, VIKHROLI (W), MUMBAI-400083, INDIA TEL: +91-9910888393 KOLKATA BRANCH OFFICE: 19, R.N.MUKHERJEE ROAD, EASTERN BUILDING, 1ST FLOOR KOLKATA-700001, INDIA TEL: +91-9560971717