Table of contents - シャープ株式会社 of contents No Contents Page 1 MD message 3 2 Summary...
Transcript of Table of contents - シャープ株式会社 of contents No Contents Page 1 MD message 3 2 Summary...
Table of contents
No Contents Page
1 MD message 3
2 Summary of the company’s business
2.1 Location Map 5
2.2 Company Profile 6
2.3 Company Layout 7
3 Environmental Policy 9
4 Status of Environmental Management System
4.1 Company’s achievements 11 ~ 12
4.2 Environmental Organization Chart 13
5 Environmental Objective and Achievement 15
6 Information and indicators that describe the status
of activities for environmental impacts and
reduction measures
6.1 Environmental Load 17
6.2 Measures to reduce environmental impacts 18 ~ 20
7 Environmental Awareness Programs 22 ~ 24
8 Contact Information
2
Sharp Manufacturing Corporation (M) Sdn. Bhd. is a site manufacturing of Liquid Crystal
Display television of different models for export to many countries throughout the world.
In the business world today, a company’s role in the preservation and protection of the
environment in the course of its business activities can determine it’s success or failure.
Sharp Manufacturing Corporation (M) Sdn. Bhd. carries out its operations in line with
compliance to international, Malaysian and corporate environmental directives,
regulations and laws.
The company has attained the ISO14001 certification since 1998 and continuously
carried out environmental activities in the company to instill an awareness and strong
commitment among its employees and vendors towards protection of the environment.
Environmental activities outside the company were also promoted to create a better
relationship between the company, society and the environmental.
This report describes the main environmental activities carried out in the year of 2014 by
the company for your better understanding.
Katsutoshi Teraoka
Managing Director
3
Location
PLANT 1
PLANT 3
PLANT 2
SHARP MANUFACTURING CORP. (M) SDN. BHD.
PLO-225 KAWASAN PERINDUSTRIAN
SRI GADING
83009 BATU PAHAT, JOHOR
5
Company Profile
COMPANY NAME : SHARP MANUFACTURING CORPORATION (M)
SDN.BHD. (ABB. SMM)
CO. REG. NO. : (188562-V)
ADDRESS : PLO-225 KAWASAN PERINDUSTRIAN SRI
GADING, 83009 BATU PAHAT,
JOHOR DARUL TAKZIM
DIRECTORS:
MANAGING DIRECTOR : MR. K TERAOKA
FINANCE & ADMIN DIR : MR. K KAMIYA
DATE FOUNDED : OCTOBER 1989
PROD. STARTED : JUNE 1990
PAID-UP CAPITAL : RM 162 MILLION
SHARE HOLDERS : SHARP CORPORATION [100%]
FISCAL YEAR : MARCH
LINE OF BUSINESS:
PRODUCTION OF : Liquid Crystal Display (LCD) Module &
Television and their kits thereof
EXPORT MARKET : JAPAN, ASIA, EUROPE, AMERICA
LAND AREA : 142,387M²
BUILD-UP AREA : 74,612M²
EMPLOYEES : 1,559 (1st June 2015)
ACHIEVED : ISO 9001 BY SIRIM IN NOVEMBER 1994
ISO 14001 BY SIRIM IN OCTOBER 1998
6
PLANT 1
PLANT 3
PLANT 2
Plant 1
SMT Auto process,
Production Checker
And Training Center.
(12,375 m2)
Plant 2
LCD TV (19”~90”) Final
Assembly process,
Purchasing, Engineering,
Administration office,
Shipping and Warehouse.
(15,720 m2)
Plant 3
Hiraki Panel Front
process, Module
Assembly and
Warehouse.
(46,517 m2)
Factory Layout
7
This environmental policy indicates our commitment to
protect the environment. We will explore and apply the best practical means to reduce adverse significant impact from
our activities, products & services in our continuous quest to manufacture the product with the best quality and
environmental friendly.
The following pro-active efforts shall be taken in order to fulfill our commitment:
Identify existing and potential pollution. Recommended actions, objectives & targets will be established in the environmental programs to ensure a progressive and
systematic means in pollution prevention, waste reduction & minimization of energy consumption
l
Ensure compliance with applicable legal requirements & with other requirements which relate to its environmental
aspects. l
Promote environmental protection in line with Sharp environmental policy.
l
Annually review this environmental policy together with the environmental objectives & targets.
l Publicize and communicate this environmental policy to all
persons who work for or on behalf & make it readily available to the public.
We will achieve continual improvement and prevention of
pollution through our systematic Environmental Management System.
Environmental Policy
9
Hiraki / DDR Department Head
Managing Director
EMR Finance & Admin Dir
Deputy EMR GA Manager
EMS Coordinator PQA Sr. Manager
EMS Secretariat PQA Executive
Internal Auditors
Production Control Department Head
Prod. Engineering Department Head
Engineering Department Head
General Affairs Department Head
Human Resource Department Head
SMT/Prod. Checker
Department Head
Production Final Department Head
Cost Control Department Head
Shipping Department Head
PQA Department Head
Accounting Department Head
Purchasing Department Head
TQC Department Head
13
Objectives Targets Results
1. To control CO2 emission.
CO2 emission < 5.5 t-
CO2 per Prod. Unit
2. To control wastes emission
Wastes emission < 0.6
kg per Prod. unit
3. Reduce ICT fabrication cost by in-house assemble REUSE the unused jig component.
In-house assemble 6 units jig by end of March 2015.
Production Engineering managed to assembled in-house 6 units of jig by REUSED the old and unused jigs components.
4. Reduce the city water consumption by using rain water and Hiraki RO wastewater
Reduce city water consumption by 2% compare previous usage.
By using the rainwater and Hiraki RO wastewater for air-conditioner cooling tower system for Plant 1, Plant 2, Plant 3. City water consumption in 14L was 61,448 m3 . Whereby in 13L was 88,318 m3. There was 30% of city water reduction consumed.
5. Hold an Environmental Awareness Program
Once in sixmonth On 31st March 2015, a total of 300 SMM staffs were participated in the “Clean and Beauty” campaign. Activities that been carried out in this campaign were cleaning up area at SMM surroundings and painting bus stop, cooling towers, rest shelters, road side curb and etc.
4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8
0
500
1000
1500
2000
2500
3000
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
t-CO2 / Prod unit Mwh FY2014 CO2 Emission
2014 Electricity (Mwh) 2014 t-CO2/prod. unit
SMM CO2 PERMISSIBLE EMISSION LIMIT
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0
20
40
60
80
100
120
140
160
180
Apr'14 May Jun Jul Aug Sep Oct Nov Dec Jan'15 Feb Mar
kg/prod. unit Ton
Waste per unit production for FY2014
Hazardous waste Valuable Wastes Landfill Wastes (General) Waste per prod. Unit
SMM WASTES PERMISSIBLE EMISSION LIMIT
15
16
12,741 t-CO2
Landfill Waste 83.47 ton
Hazardous Wastes 8.76 ton
Wastewater 134,595 m3
ADVERSE IMPACTS
CO2
Electricity 19,228.18 MWh
LPG 45.58 ton
Raw materials, electronic Components and Packing materials
City Water 134,595 m3
Products Production
Valuable Wastes 1,112.16 ton
BENIFICIAL IMPACTS
Rain harvesting 2,172 m3
Reuse Hiraki RO
wastewater 8,336 m3
17
Input Environmental Impact
Measure to reduce environmental impact
Electricity CO2 emission
1. Use Solar Power Forklift Battery Charger to recharge forklift .
24 units of Sharp solar panel ND-R240A5.
Control panel for Solar battery charger.
Forklift will ready for use after 4 hour charging.
With using the Solar Power Forklift
Battery charger, we manage to
reduce CO2 emission during Forklift
battery charging approximately
8,790.1 kg-CO2 per year.
18
Consume Environmental Impact
Measure to reduce environmental impact
City water Depleting natural
resources
1. Increase the capacity of rain
water harvesting system for air-
condition cooling tower. Saved
city water approximately
4,928 m3 per year.
2. Reuse the Hiraki RO wastewater
for air-condition cooling tower and
wash room. Saved city water
approximately 3,851 m3 per year.
Raw materials,
electronics
components,
packing materials
etc.
Depleting natural
resources
1. Sale used packing materials such
as carton box, plastics, polyfoam
etc. to recycler contractor.
19
Environmental burden
Environmental Impact
Measure to reduce
Hazardous wastes
Land or water
pollution
1. Dispose through Department of
Environmental licensed
contractor for fully recovery or
partial recovery or secured
landfill or incineration.
Landfill wastes
Land or water
pollution
1. Dispose at Local authority
gazetted sanitary landfill.
20
Date Venue Participants Activities
20th Sep.’14 Taman Sri Panchur,
Batu Pahat
Theme:
“Clean and healthy”
75 SMM staffs
200 Residents
1. PA system donation.
2. Triathlon suit
sponsorship to Mr.
Rafik.
3. Sport equipment
donation.
4. Cleaning up area
5. Futsal, netball and tag
of war friendship
match.
31st Mar. ’15 SMM premises
Theme:
“Clean and Beauty”
300 SMM staff 1. Painting : cooling
tower, canteen, rest
shed, road side curb,
bus stop and
motorcycle parking
area.
2. Cleaning up factory
surrounding area.
22