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Surface Engineering Solutions - Loctite · Surface Engineering Solutions Rebuild, Repair and...
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Transcript of Surface Engineering Solutions - Loctite · Surface Engineering Solutions Rebuild, Repair and...
Surface Engineering SolutionsRebuild, Repair and ProtectIndustrial Equipment
4 - 5 Surface PreparationLoctite® Natural Blue® Biodegradable Cleaner & Degreaser
6 - 9 Metal Surface Repair & RebuildFixmaster® composites for repairing pumps, keyways, shafts, pipes, elbows, fuel & gas tanks, castings, air seals and more.
10 - 13 Rubber Surface Repair & RebuildFixmaster® urethanes for repairing conveyor belts, liners screens, couplings, wear parts and more.
14 - 15 Wet or Submersed Surface Repair & RebuildFixmaster® composites for repairing tanks, pipes, valves, pumps and other equipment in wet environments.
16 -17 Concrete Surface Repair & RebuildFixmaster® composites for repair of floors, ramps, docks, pillars, chemical containment areas and more.
18 - 23 Protecting SurfacesNordbak® Wearing Compounds for repair and protection of pumps, chutes, augers, handling equipment and more.
24 - 33 Technical Reference SectionApplication Case HistoriesChemical Capability ChartSurface Preparation Grades and BlastProperties ChartClimatic Conditions for Effective Coating
Table of Contents
Advanced TechnologiesWith extremely hard reinforcement fillers, Loctite® Polymer
Composite products have excellent wear resistance and superior
adhesion. They are designed for specific service conditions to
protect and extend the service life of a wide range of plant and
equipment. The advantage of using these products is they act as a
sacrificial and renewable working surface, protecting the structural
integrity of the original substrate. Loctite® offers a complete
choice of Nordbak® and Fixmaster® Polymer Composite products
to treat and protect your assets against the harshest industrial
environments.
Quality System, Global Network And Local ServiceLoctite® advanced Polymer Composite products are manufactured
under a quality system complying with the requirements of ISO
9001:2000, ISO/TS 16949:2002 and EN ISO 14001:2004. Loctite®
is recognized widely by independent classification societies,
industrial, commercial and government users. Loctite®’s global
sales & distribution network and engineering centers guarantee
consistent service to global accounts and continuous innovations.
Local technical engineers, applicators, application specialists in
your countries provide timely service to ensure the right Loctite®
system is specified and applied correctly on your equipment.
THE SOLUTION TO YOUR INDUSTRIAL REPAIR AND PROACTIVE MAINTENANCE
50+ Years’ ExpertiseFor over 50 years, Loctite® Nordbak® and Fixmaster® Polymer Composite products have offered proven maintenance solutions to the problems caused by wear, abrasion, chemical attack, erosion, corrosion, impingement, entrainment and mechanical damage.
Loctite® Nordbak® and Fixmaster® Polymer Composite products bring various benefits to industries such as:
Reduced Downtime and Spare Parts Inventory•Reduced Energy Costs•Improved Efficiency, Reliability and Safety•Extended Equipment Life•Minimized Maintenance Costs•Global Network and Local Service•
ISO 9001:2000 291669 QM
ISO/TS 16949:2002291669 TS2/42651
EN ISO 14001:2004327217 UM
2 3
DID YOU KNOW?
SPECIFICATIONS
Biodegradable
Loctite® Natural Blue® BiodegradableCleaner & Degreaser
N.A.
4 fl. oz. bottle - 82244 24 fl. oz. spray bottle - 822491 gallon bottle - 822515 gallon pail - 8225315 gallon pail - 8225455 gallon drum - 82255
Surface ProfileAbrasive blasting not only removes visible surface rust and contaminates, but also creates a rugged, miniature mountain and valley finish. This surface roughness is known as Surface Profile.Surface Profile is critical to coating performance as it improves adhesion by increasing surface area and providing a keyed anchor pattern.Surface Profiles will vary depending on the type of abrasive particles, equipment and technique utilised. It is critical to achieve the correct profile depth specified for a particular coating.Inadequate quality control and lack of restriction of large abrasive particle sizes for thin coats can lead to peaks of the surface not being adequately covered. In addition more profile means using more product to cover the surface! The diagrams right illustrates how profile must be matched to the product specification.
Surface CleanlinessChemical contaminants that are not readily visible, such as chlorides and sulphates, attract moisture through coating systems resulting in premature failure. Therefore it is fundamentally important to chemically clean all substrates with an industrial strength cleaner and degreaser such as Loctite® Natural Blue.
BAD PROFILEIf the surface profile height is greater than the coating, peaks of the surface will be exposed to rust and or contamination.
GOOD PROFILEWhen the surface profile is less than the coating, the entire surface is protected and coating adhesion is maximised. Loctite® Composites applications require a minimum 75 micron surface profile. Please refer to pages 28-29 for further information.
A biodegradable, all-purpose, industrial strength,
concentrated cleaner and degreaser, Natural Blue
contains no hazardous solvents. Formulated for wipe
down, pressure spraying, ultrasonic and immersion
cleaning processes, Natural Blue can be economically
diluted with water at room temperature or heated, to
meet a wide range of industrial cleaning applications.
ODC free, non-flammable and non-toxic, Natural Blue
contains a fresh, pine scented fragrance. 24 fl. oz. is
diluted 1:1 ready for use.
TYPICAL APPLIC ATIONS:
Machinery, Equipment, Valves Compressors,
Bearings, Castings, Stampings, Concrete Floors
Asphalt, Exhaust Hoods, Highway Structures, Motors
Forgings, Vehicles, Dies, Tanks, Exterior Siding,
Windows
SUBSTANCES REMOVED:
Grease, Fuel Oils, Light Carbon Animal Fat,
Lubricants, Tar, Food Stains, Mildew, Cutting Oils
Surface Preparation Ω
Correct surface preparation is the most important factor affecting the total success of any surface treatment. Without suitable surface profile and surface cleanliness coating systems will quickly fail!
Please refer to pages 28-29 for further information.
Loctite® Composites applications require a minimum 75 micron surface profile.
4 5
DID YOU KNOW?
Loctite® Fixmaster® composites repair, rebuild
and restore damaged machinery and equipment
permanently and without the need for heat or
welding. Technically advanced and manufactured
with over 50 years’ knowhow, the range includes
putty or pourable formulations, for aluminum, steel or
stainless steel.
FEATURES:
Non-shrinking.•
High compressive strength.•
Can be drilled, tapped, or machined after cure.•
Superior adhesion to metal, ceramic, wood, glass, •
and some plastics.
Excellent resistance to aggressive chemicals.•
Choice of mild steel, aluminum, or nonmetalic •
fillers.
Creates durable repairs.•
Repair & RebuildMetal Surface Ω
Loctite® Fixmaster® and Nordbak® composites are formulated with 100% solids. This means that unlike solvent based systems Loctite® Fixmaster® and Nordbak® composites will not shrink when cured.
Pouring moulds with Fixmaster® Aluminium Liquid
Repairing mechanical damage with Fixmaster® Steel Putty
6 7
Repair or rebuild damaged parts
Mild Steel
General Purpose & Self-Levelling
General Purpose & Non-Sagging
Fast Cure FormulaHigh Compressive
Strength & Temperature Rating
Loctite® Fixmaster®
Steel LiquidLoctite® Fixmaster®
Steel PuttyLoctite® Fixmaster®
Fast Set Steel PuttyLoctite® Fixmaster®
Superior Metal
Grey Grey Grey Dark Grey
1 lb. kit - 974834 lb. kit - 97484
500 gm kit - 13331054 lb. kit - 99914
25 lb. kit - 99912500 gm kit - 1367992 500 gm kit - 1336330
A pourable version of Steel Putty, this self-levelling two-part epoxy is recommended for casting into hard-to reach areas, anchoring and levelling, and forming moulds and fixtures under typical service temperatures of –29° to +107°C.
TYPICAL APPLICATIONS:
Forming molds, fixtures, and •prototypes.Repairing threaded parts.•Repairing pipes and tanks.•
The workhorse of the Fixmaster® line, this steel-filled, non-sagging, two-part epoxy cures to a metal like finish. Used for making cost-saving repairs on metal parts, under typical service temperatures of –29° to +107°C, Steel Putty is our most recommended general purpose epoxy.
TYPICAL APPLICATIONS:
Sealing cracked castings, •tanks, vessels, and valves.Patching non-structural defects •in steel castings.Making models and jigs for •holding odd shaped parts.Making metal dies.•Resurfacing worn air seals.•Re-profiling pitting caused by •cavitation and or corrosion.
A fast curing version of Steel Putty, this non-sagging two-part epoxy reaches a functional cure in about 10 minutes. Recommended for making fast and curable repairs to a variety of metals under typical dry service temperatures of –29° to +93°C.
TYPICAL APPLICATIONS:
Repairing fuel and gas tank •holes.Renewing stripped threads.•Repairing cracked battery •cases.Repairing leaking storage •tanks.Repairing leaks on pipes and •elbows.
A ferro-silicon filled two-part epoxy ideal for renewing or protecting surfaces subject to corrosion, abrasion, and harsh environments. Its non-rust formula features outstanding compressive strength and is extremely resistant to abrasion and chemical attack under typical service temperatures of –29° to +121°C.
TYPICAL APPLICATIONS:
Rebuilding keyways, shafts, •and bearings.Repairing leaks on pipes and •elbows.Repairing fuel and gas tank •holes.Renewing stripped threads.•Repairing cracked battery •cases.Repairing leaking storage •tanks.
What metal are you repairing?
Aluminum Stainless Steel
Non-Sagging & Abrasion Resistant
Self-Levelling & Non-Corrosive
Non-Sagging &Non-Corrosive
Non-Sagging & Stainless Steel Finish
Loctite® Fixmaster® Wear Resistant Putty
Loctite® Fixmaster® Aluminum Liquid
Loctite® Fixmaster® Aluminum Putty
Loctite® Fixmaster® Stainless Steel Putty
Grey Aluminum Aluminum Grey
1 lb. kit - 987423 lb. kit - 98743
1 lb. kit - 97453 1 lb. kit - 97463 1 lb. kit - 97443
Ceramic fibres give this trowelable non-rust putty, excellent wear and abrasion resistance properties under typical service temperatures of –29° to +107°C. It cures to a smooth, low friction finish for equipment exposed to wear, erosion and cavitation.
TYPICAL APPLICATIONS:
Re-profiling pitting caused by •cavitation or corrosion.Providing protective coating in •or on; pipes, pumps elbows, transitions, butterfly valves, deflection plates, and tanks.
A pourable version of Aluminum Putty, this self-levelling and non-rusting, two-part epoxy is recommended for casting replacement aluminum parts and for making moulds and fixtures under typical service temperatures of –29° to +93°C.
TYPICAL APPLICATIONS:
Filling or levelling equipment.•Pouring moulds, parts and •fixtures.Making aluminum forming dies.•Casting aluminum parts.•
This non-sagging, two-part epoxy is easily mixed and moulded to form odd shapes if required. Heavily reinforced with aluminum powder, it cures to a non-rusting aluminum-like finish, ideal for repairing aluminum parts under typical service temperatures of –29° to +93°C.
TYPICAL APPLICATIONS:
Repairing aluminum castings.•Repairing worn aluminum parts.•Making aluminum dies.•
This stainless steel filled, two-part epoxy repairs parts and forms a non-rusting, very hard and durable finish on damaged surfaces. Designed for use where a stainless steel finish is desired under typical service temperatures of –29° to +107°C.
TYPICAL APPLICATIONS:
Renewing stainless steel pumps.•Rebuilding stainless steel shafts.•Repairing stainless steel castings.•Making stainless steel moulds.•Resurfacing stainless steel •equipment.
Repair & RebuildMetal Surface Ω
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TIPS & TRICKS
Repair & RebuildRubber Surface Ω
Fixmaster® urethane repair materials can be
troweled, cast or brush applied to rebuild or protect
processing equipment. With tough, rubber-like
properties, they protect and seal critical operating
equipment from impact, abrasion, and corrosion.
They are designed to repair conveyor belts and other
damaged rubber equipment quickly and easily.
FEATURES:
Create durable and flexible repairs.•
Non-shrinking.•
Excellent weatherability – UV, humidity, and •
moisture resistant.
Unaffected by oil, grease, and water.•
Forms strong bond to rubber, urethane, PVC, •
metal, glass, masonry and most plastics.
Easy mix and application.•
Applying a protective coating of Fixmaster® Flex 80 Liquid
Fixmaster® Rapid Rubber Repair is self-mixing and achieves functional cure in 2 hours
Fixmaster® & Nordbak® Curing TimesWorking time and cure depends on temperature and mass.
The higher the temperature, the faster the cure.•The larger the mass of material mixed, the faster the cure.•
To speed the cure of composites at low temperature;Store composite at room temperature•Pre-heat repair surface until warm to touch•
To slow the cure of composites at high temperatureMix composites in small masses to prevent rapid curing•Cool resin/hardener components.•
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Do you require a fast return to service or a long working time?
Fast Return to Service
2 HourCure & Self-Mixing
Accessories
Loctite® Fixmaster®
Rapid Rubber RepairLoctite® Fixmaster®
Rapid Rubber Repair KitLoctite® Fixmaster®
Rapid Rubber Repair Dispenser
Black BlackDual cartridge gun for use with
Fixmaster® Rapid Rubber Repair 400ml cartridge 39635
400 ml kit - 96677400 ml cartridge - 96675
150 ml coaxial cartridge - 96676400 ml kit - 96677
Comes with 2 Static Mixers. Kit includes Fixmaster® Rapid Rubber Repair (400 ml dual cartridge), Fixmaster® Etching Agent (88.7 ml), Fixmaster® Flex Primer & Cleaner (118 ml), 2 × static-mixing nozzles, 2 × brushes, 2 × trowels.
Loctite® Fixmaster® Rapid Rubber Repair Static Mixers
This high performance two-part urethane was developed to repair critical operating equipment faster, more reliably and with greater ease than before. Fixmaster® Rapid Rubber Repair is an adhesive, sealant and repair compound all in one convenient, self-mixing system. Extremely tough and fast curing, it forms permanent bonds to rubber, urethane, PVC, metal, glass, masonry and plastics under typical dry service temperatures of –29° to +82.2°C. Its excellent flexibility and elongation properties make it suitable as a sealant in the most demanding environments.
And, the system’s no-measure, self-mixing features make it extremely convenient for fast, on-site repairs, especially to conveyor belts and other rubber parts exposed to weather and extreme wear. (Includes 2 × Static Mixers)
TYPICAL APPLICATIONS:
Repairing conveyor belts.•Repairing or rebuilding rubber liners in mills, pumps, feeder bowls, hoppers, chutes, and fans.•Repairing cast urethane screens and liners.•Forming tough, flexible bonds to metal, rubber, and masonry parts.•
Self-mixing dispensing nozzles for use withFixmaster® Rapid Rubber Repair 400ml cartridge. 39633 (6/bag)
Longer Working Time
High Tensile Strength &Trowelable
High TensileStrength & Pourable
Auxiliary Products
Loctite® Fixmaster® Flex 80™ Putty
Loctite® Fixmaster®
Flex 80™ LiquidLoctite® Fixmaster®
Flex™ Cleaner
Black Black 4 fl. oz. can - 39636
A one-part system designed to thoroughly clean and prime rubber, urethane and metal surfaces for application of Flex urethane products.
SPECIAL FEATURES:Non-toxic.•Dries rapidly.•Leaves no residue.•
Loctite® Fixmaster®
Flex™ Metal Primer
3.3 fl. oz. can - 98471
A one-part system designed to properly prime metal surfaces for application of Flex urethane products.
SPECIAL FEATURES:Assures ultimate •adhesion.Fast and easy to use.•
Loctite® Etching Agent
3 fl. oz. bottle - 99626
Etches surfaces for betteradhesion of urethanes.
SPECIAL FEATURES:Enhances bonding of •urethanes
1 lb. kit - 974236 lb. kit - 97422
1 lb. kit - 974136 lb. kit - 9741210 lb. kit - 97414
This trowelable two-part urethane rebuilds and repairs rubber parts and linings. It provides impact, abrasion, and corrosion resistant protection to processing and pneumatic conveying equipment. Recommended for applications where speed of cure is not critical under typical dry servicetemperatures of –29° to +82.2°C.
TYPICAL APPLICATIONS:
Lining pipe elbows.•Re-profiling pump liners.•Repairing rubber couplings.•Repairing rubber and urethane •components.Adhering overlapping sheeting.•Patching and repairing conveyor belts.•
This pourable version of Flex 80 Putty is designed for casting rubber-like parts, forming expansion joints, and non-scratching holding fixtures under typical dry service temperatures of –29° to +82.2°C.
TYPICAL APPLICATIONS:
Casting wear parts.•Repairing rubber or urethane parts.•Making flexible fixtures.•Making vibration and isolation pads.•Coating pumps and impellers.•
Repair & RebuildRubber Surface Ω
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Repair & RebuildWet or Submersed Surface Ω
Wet or Submersed Surface
Kneadable Trowelable
10-Minute Functional Cure Can be Applied Underwater 30-Minute Working Time
Loctite® Fixmaster® Metal Magic Steel™
Loctite® Fixmaster® Underwater Repair Epoxy
Loctite® Fixmaster®
Wet Surface Repair Putty
Grey White Grey
4 oz. stick - 98853 4 oz. stick - 82093 1 lb. kit - 96583
An easy to use, steel-filled compounddesigned for emergency maintenancerepairs on dry, damp, or underwatersurfaces. Available in a convenientlypackaged putty stick, the resin andhardener are pre-measured forconsistent strength and easyapplication – simply twist off desiredamount, knead and apply. Cures to ametal-like finish in less than 10minutes under typical dry servicetemperatures of –30° to +121°C andis certified to ANSI/NSF Standard 61for use in commercial and residentialpotable
TYPICAL APPLICATIONS:
Sealing chemical tanks.•Smoothing welds.•Stopping pipe and tank leaks.•Repairing holes in elbows, cracks in •castings, and holes in gas and fuel tanks.Filling oversized bolt holes.•
This putty-like material works on both wet and dry surfaces and can be set up underwater. Available in a conveniently packaged putty stick, the resin and hardener are premeasured for consistent strength and easy application – simply twist off desired amount, knead and apply. Resistant to salt and chlorine, it is ideal for plumbing, irrigation and marine applications. Fully cures in one hour under typical dry service temperatures up to 149°C.
TYPICAL APPLICATIONS:
Plugging and filling cracks, leaks and •holes on pipes, fittings, tanks, valves and pumps especially in plumbing, irrigation and marine applications where applications are underwater.
A two-part, trowelable epoxy that adheres to damp and underwater surfaces including steel, iron, aluminum, brass, bronze, concrete, wood and some plastic. Can be applied to wet surfaces under typical service temperatures of –29° to +66°C.
TYPICAL APPLICATIONS:
Plugging and filling cracks, leaks and holes •on pipes, fittings, tanks, valves and pumps in habitually wet environments such as pulp and paper mills, wastewater treatment plants, and marine environments.
14 15
Floor and Concrete Rebuilding
Filling Expansion Joints Fast Cure
Single Component & Paintable 24 Hours Functional Cure Extreme Chemical Resistant
Loctite® Urethane SealantLoctite® Fixmaster®
Magna-Crete®
Loctite® Fixmaster®
High Performance Quartz
Grey or Black Grey Grey
10.2 oz. cartridge Grey - 3991610.2 oz. cartridge Black - 36132
1 gallon kit - 95551 5 gallon kit - 95555
1 lb. tub - 40270 (Winter Additive)1 lb. tub - 40271( Summer Additive)
1 lb. 12 oz. kit - 10125002475 lb. tote - 831304
55 gallon drum - 976786 ( Activator)
42 lb. kit - 96495
A non-sagging, single component, polyurethane that cures to a flexible rubber and forms strong bonds to properly prepared concrete, masonry,glass, plastics, woods, aluminum and other metals under typical dry service temperatures of –40° to +82.2°C. Cured material has excellent adhesion, cohesion and elasticity andresists deterioration from weather, stress, movement, water and many chemicals.
TYPICAL APPLICATIONS:
Forming expansion joints.•Filling concrete cracks.•Creating moisture barrier beneath pedestals.•Installing skylights and roof flashing.•Sealing seams, tanks, and chutes.•
Fixmaster® Magna-Crete® is a unique, two-component, rapid setting concrete repair and grouting system that out performs conventionalconcrete repairs under typical service temperatures of -26° to +1093°C. A high performance, magnesium phosphate-based system, Magna-Crete® is ready for light service in as little as 60 minutes, and unlike concrete, it bonds to new and old concrete as well as most construction materials including wood, and steel. Because Magna-Crete® does not usea water additive, this repair system can be applied in temperatures from - 26° to +46°C without shrinkage and is freeze/thaw and deicing salt resistant.
TYPICAL APPLICATIONS:
Repairing floors, ramps, loading docks, •runways, and concrete pillars.Filling potholes.•Anchoring machinery.•Grouting bedplates and soleplates.•Anchoring bolts and handrails.•Repairing parking structure joints.•
A highly filled quartz epoxy system designed for restoring old concrete or for the maximum protection of new concrete under typical dry service temperatures of –29° to +66°C. Theeasily applied and trowelable formula is highly resistant to concentrated acids, alkalis, and solvents.
TYPICAL APPLICATIONS:
Sealing or repairing chemical containment •areas.Repairing spalled areas, holes and cracks •in floors.Resurfacing ramps and stairs and chemical •spill
Repair & RebuildConcrete Surface Ω
Today’s harsh industrial environments wreak havoc on concrete floors and other structures that can spell trouble for safety and performance. The high strength floor repair products of the brand Fixmaster® fill and restore concrete permanently, minimising disruption on production.
16 17
TIPS & TRICKS
Loctite® Nordbak® Wearing Compounds utilize
the superior wear properties of ceramic and
the convenience of two-part epoxies to protect
equipment like pumps, chutes, and augers in harsh
industrial environments. Available in trowelable and
brushable formulations with special fillers for tough
conditions, Loctite® Nordbak® products stand up to
every corrosion, abrasion, and wear problem you
can encounter, and are ideal for all those large-scale
repairs that have to last.
FEATURES:
Restores worn surfaces, use on new parts to •
extend life.
Provides superior protection from environmental •
impact.
Eliminates and breaks corrosion / erosion cycle.•
Non-shrinking and non-sag formulations.•
High compressive strength.•
Broad chemical resistance.•
Broad range tailored to specific applications.•
Protecting Surfaces Ω
Preventing Flash RustingIn high humidity conditions, flash rusting of a newly prepared metal surface can develop within minutes, causing contamination which will need to be removed again before a coating is applied. Application of a ‘hold coat’, which is simply a thin coat of Nordbak® Brushable Ceramic applied as soon as possible after preparing a metal surface, will prevent flash rusting. The applicator should concentrate on edges, corners and hard to reach areas first and then ‘fill in’ the remaining areas until totally covered. This process will also ensure optimal adhesion of subsequent Fixmaster® coatings such as Wear Resistant Putty or Superior Metal which can be applied within minutes of the ‘hold coat’, or while still tacky.
Wear IndicatorWhen applying two coats of Nordbak® Brushable Ceramic a different colour can be used for each - grey and white. When the first coat begins to wear the second coat colour will show through, providing an accurate visual indicator of wear.
Pressure Spraying NordbakNordbak® Chemical Resistant Coating is suitable for brush, roller and pressure spray application. Pressure spraying Nordbak® Chemical Resistant Coating can be achieved with
standard pressure pot or airless systems with a tungsten tip orifice size of 0.19 to 0.21 and a maximum hose length of 3 to 5 meters. Depending on climatic conditions and technique, up to four of the 5.43kg kits can be sprayed through the line before cleaning is required, which will cover approximately 20 square meters. A solvent such as industrial paint thinners or acetone should be used to clean equipment. Cleaning may be required more frequently if the product and ambient temperatures are higher, to prevent the line being clogged by curing product.
Protecting vital operating equipment with Nordbak® Wearing Compounds
Applying Nordbak® Brushable Ceramic to an impeller
Preventing flash rusting& recontamination
18 19
Fine or coarse particle abrasion?
Coarse
Resists Abrasion &Corrosion
Resists Abrasion &Corrosion at High
Temperature
Resists Impact &Sliding Abrasion
Resists Fine ParticleAbrasion
Loctite® Nordbak®
Wearing Compound
Loctite® Nordbak®
Ultra-High Temperature Wearing Compound
Loctite® Nordbak®
High ImpactWearing Compound
Loctite® Nordbak®
Pneu-Wear
Grey Red Grey Grey
10 kg m/l - 9122512 kg m/l - 912253
10 kg m/l - 1165294 25 lb. kit - 11741092 kg m/l - 978755
10 kg m/l - 979698
A two-part epoxy designed to protect, rebuild, and repair high wear areas of processing equipment under typical service temperatures of –28° to +121°C. Ceramic-filled for outstanding resistance to abrasion and corrosion, Wearing Compound istrowelable and non-sagging and therefore suitable for overhead and irregular surfaces.
TYPICAL APPLICATIONS:
Relining pump housings.•Reclaiming, protecting, and •sealing against corrosion of;
Handling equipment.•Worn elbows.•Cyclone and separator bodies.•Dust collectors and •exhausters.Pump liners and impellers.•Fan blades and housings.•Chute linings and hoppers.•
A two-part epoxy designed to rebuild, repair, and protect equipment exposed to extreme sliding abrasion under typical dry service temperatures of –29° to +288°C. Ultra High Temperature Wearing Compound protects equipment in high heat environments where conventional repair systems fail. Recommended for protecting scrubbers, cyclones, dust collectors, fan housings and other typically hot environments.
TYPICAL APPLICATIONS:
Reclaiming, protecting, and •sealing against corrosion at high temperature of;
Cyclones and pulverising •mills.Elbows.•Fan blades and housings.•Scrubbers.•Exhausters.•Chutes and hoppers.•
A rubber-modified, two-part epoxy, that offers wear and impact resistance properties not usually found in epoxy formulations. With impact resistance superior to ceramic tile, this product is for applications where both sliding abrasion and impact are present, under typical dry service temperatures of –29° to +121°C.
TYPICAL APPLICATIONS:
Protecting and sealing against •corrosion of;
Screen decks.•Dredge pump liners.•Vibrating feeder.•Drop boxes.•Pump impellers.•Chutes & troughs•
A ferro-silicon filled two-part epoxy ideal for renewing or protecting surfaces subject to corrosion, abrasion, and harsh environments. Its non-rust formula features outstanding compressive strength and is extremely resistant to abrasion and chemical attack under typical service temperatures of –29° to +121°C.
TYPICAL APPLICATIONS:
Providing protective lining in •pneumatic conveying systems.Repairing and providing •abrasion resistance of;
Elbows.•Slurry pumps.•Cyclones.•Dust collectors.•Hoppers.•
Protecting Surfaces Ω
Fine
Resists Fine Particle Abrasion at High
Temperature
Loctite® Nordbak®
Brushable Ceramic
Loctite® Nordbak®
High TemperatureBrushable Ceramic
Loctite® Nordbak®
Chemical ResistantCoating
Loctite® Nordbak® Ultra-High Temperature
Pneu-Wear
Loctite® Nordbak®
Brushable Ceramic
Loctite® Nordbak®
High TemperatureBrushable Ceramic
Loctite® Nordbak®
Chemical ResistantCoating
Red Grey or White Red Grey
25 lb. kit - 963321kg kit grey - 978759
1 kg kit white -10502632 kg kit grey - 978758
1 kg kit - 978760 5 kg kit - 1364535
A high temperature version of Pneu-Wear designed for hot environments. This trowelable and non-sag, two-part epoxy, resist fine particle abrasion under typical dry service temperatures of –29° to +288°C.
TYPICAL APPLICATIONS:
Repairing and providing •abrasion resistance of;
Pneumatic conveying •systems.Exhauster.•Chutes and hoppers.•Cyclones and pulverising •mills.Elbows.•Fan blades and housings.•Scrubbers•
An ultra-smooth, ceramic reinforced epoxy that provides a high gloss, low friction coating to protect against turbulence, abrasion, and cavitation under typical dry service temperatures of –29° to +93°C. Used by itself, Brushable Ceramic is recommended for sealing and protecting equipment from corrosion and wear. It also works as a topcoat over Nordbak® Wearing Compound or Pneu-Wear for applications requiring surface rebuilding and lasting protection.
TYPICAL APPLICATIONS:
Providing a smooth, protective, •abrasion resistant coating.Lining tanks and chutes.•Resurfacing and repairing rudders •and pintel housings.Repairing heat exchangers - •butterfly valvesRepairing condensers.•Repairing cavitated pumps.•Repairing cooling pump impellers.•
A brushable two-part epoxy designed to protect against turbulence, abrasion, and cavitation under extreme heat. Typical dry service temperatures of –29° to +288°C.
TYPICAL APPLICATIONS:
Protecting exhausters from •cyclic heat and corrosion.Repairing heat exchangers and •condensers.Lining tanks and chutes.•Repairing butterfly valves.•
This advanced two-part epoxy is designed to protect equipment against extreme chemical attack and corrosion under typical dry service temperatures of –29° to +65°C. It forms a smooth, glossy, low-friction finish that protects against turbulence and cavitation, and its low viscosity means it can be applied by brush or pressure sprayed.
TYPICAL APPLICATIONS:
Resurfacing tube sheets, •condensers, cooling pump impellers, butterfly valves, and cavitated pumps.Resurfacing and repairing •rudders and pintel housings.Lining tanks and chutes.•Lining•
20 21
Protecting Surfaces Ω
Protecting Surfaces
Fine
Sprayable Protective Coating
Loctite® Nordbak® Sprayable Ceramic
Green
900 ml cartridge 1161707Part A = 20 kg pail 1176821Part B = 10 kg pail 1176822
Two-component epoxy, wear and chemical resistant, high performant, it is sprayable and solvent free. It creates a smooth and glossy surface and can easily be applied to large parts and complex surfaces.
TYPICAL APPLICATIONS:
Wear and chemical protection coating •on larger surfaces such as tank linings, mixing vessels, pump housings as well as centrifuge components both internal and external.Corrosion protection of machine parts.•Corrosion protection of smaller areas that •are difficult to reach wit ha brush.
BENEFITS OF LOCTITE® NORDBAK® 7255:
Excellent chemical resistance•
Efficient coating of complex shapes•
Good adhesion to metal surfaces•
Very efficient application •
Solvent free•
Ready to use cartridge version-no mixing or •
equipment cleaning is required
ORDERING INFORMATION
Product IDH No. Pack Size Description
Loctite® Nordbak® 7255 Sprayable Ceramic
1161707 900 ml cartridge1,87 m² with 0.5 mm thicknessKit contains two static mixers /nozzles
11768211176822
Part A = 20 kg pailPart B = 10 kg pail
Pneumatic Handgun
1175530 1 piece
Dual Cartridge Handgun; 2:1 ratio.Spray adapter with pressure regulator, gauge, air hose
Preheating Box 796993 1 piecePreheating system for 900 ml cartridge
Static Mixer 1248606 10 pieces Spare part
HOW TO APPLY
To achieve best results Loctite® Nordbak® 7255
should be applied to a grit blasted surface, cleaned to
SA 2,5 with a surface roughness of 75 – 100 microns.
The best surface finish is achieved by preheating a
cartridge to between 40°C – 50°C. This can be easily
achieved with the Loctite® preheating box.
1. Cartridge A+B, 900 ml
Kit contains two static mixers / nozzles•
Easy to use with the dedicated pneumatic •
dispensing gun and static mixer nozzle.
Surface coverage: One cartridge (900 ml = 1,3 kg) •
covers 1,87 m² with 500 microns.
2. Pail A+B (10 & 20 kg)
For larger surfaces pail versions available upon •
request.
22 23
DID YOU KNOW?
Pump Efficiency Improvement Metal Surface Repair & Rebuild
Application Case Histories Ω
600 Megawatt Less ElectricityConsumption in a Year!
Due to the cavitations effects
and wear on the impeller and
casing, this 1,400-Kilowatt water
circulation pump in a China
petrochemical plant was losing
its efficiency, and it could break
down anytime. It would cost a
fortune to replace it with a new
pump.
In addition to the anti-abrasion
and anti-cavitations capabilities,
the smooth surface of Loctite®
Nordbak® Brushable Ceramic
coating has minimized the
resistance of the water flow inside
the pump. As a direct result, the
current reduced to 160 amps
from previous 170 amps. The cost
saved from energy consumption
alone is CNY 300,000 (EUR
30,000) each year.
The pump can now work to its
Best Efficiency. Loctite® solution
has brought the customer with
significant economic and social
benefit.
Pump RebuildSo bad was the condition of the
split case pump (pictured right)
that replacement was considered
the most viable option. However
using Fixmaster® and Nordbak®
products the pump was repaired
and returned to service with
superior protection qualities and
less cost.
Before any repairs commenced
the surface was thoroughly
prepared and a ‘hold coat’ applied
to prevent flash rusting or further
contamination.
Next, a wire frame was used to
recreate the shape of the centre web
surface which had totally eroded.
This frame was then filled with
Fixmaster® Wear Resistant Putty.
The wear ring channels were then
rebuilt by applying Fixmaster®
Superior Metal to the effected
area. Next the rings were secured
into position and excess product
that was displaced was removed
and smoothed. When cured the
rings, which were pre-coated with
a release agent, were removed
leaving perfectly engineered
channels.
Finally pits were filled with
Fixmaster® Wear Resistant Putty
and the entire surface sealed with
Nordbak® Brushable Ceramic,
forming an ultra smooth low
friction surface.
Butterfly ValveA butterfly control valve at a
Waste Water Treatment Plant was
corroded and therefore unable to
seal effectively.
The components were abrasive
blasted and a ‘hold coat’ of
Nordbak® Brushable Ceramic
(White) applied to seal the newly
cleaned surface. The rough and
corroded edges of the valve were
then re-profiled with Fixmaster®
Wear Resistant Putty before a
final coat of Nordbak® Brushable
Ceramic (Grey) was applied. The
two coat colours can be utilised
as a wear indicator for any future
repairs or maintenance.The
butterfly valve was returned to
service within 1 day.
3 amps less current!This 20” pump is used to pump
potable water to fill three gravity
feed reservoirs that supply
drinking water to Brisbane
Australia. The pump has been
in service for many years
without any major overhaul. The
refurbishment program was to
reclaim and rebuild the worn
housing and impeller of the pump.
After recommissioning of the
pump, it runs smoother and
quieter. Loctite® has increased
water flow and draws 3 amps
less current. All these factors will
contribute to a more cost effective
and higher efficiency unit.
Traditional vs ModernTraditional repairs methods such as hard face welding are time consuming and expensive.Alternatively Nordbak® composite products are easily applied and offer superior compressive strength and protection qualities.Consider the following comparison of the process required to repair a 600cm2 surface area;
1 Hard Face Weld
Step 1: Prepare surfaceStep 2: Preheat rods & substrateStep 3: Lay 6mm × 3mm beads × 210mm long. Overlap each bead by 50%Step 5: Lay second pass of beads to achieve 6mm thickness.Total of 176 passes.Step 6: Relieve stress caused by application of heatTOTAL LABOUR: 8 HOURS
2 Nordbak Wearing Compound
Step 1: Prepare surfaceStep 2: Mix resin and hardenerStep 3: Apply to surface with trowelTOTAL LABOUR: 1 HOUR
Additional benefits;No specialised labour required.•No heat distortion of the substrate.•
Ω Impeller and casing before repair. Serious worn and cavitations on the impeller
Ω The pit holes on the impeller were reclaimed by using Fixmaster® Superior Metal Putty. Nordbak® Brushable Ceramic was coated as the second layer.
Ω Top cap and bronze impeller before repair. The first step is to abrasive blast these parts to SA-3 White Blast 75micron profile.
Ω Pitting and erosion was clearly evident
Ω Restored and ready for assembly
Ω Reclaiming totally eroded surface
Ω The corroded butterfly valve – before and after repair
Ω Repair the worn and corroded shaft using Fixmaster® Superior Metal. After it’s cured, machine it to complete the repair. Coat all parts with Nordbak® Brushable Ceramic White (certified for use in contact with drinking water).
Ω Casing after repair.
Ω Nordbak® Brushable Ceramic Grey applied to seal the blast. Fill the corroded and abraded areas using Fixmaster® Wear Resistant Putty.
Ω “A Total of 2,400 Megawatt Energy Saved within 7 Months and Productivity Increased by 8.06% in the plant“, reported by local newspaper. Loctite® contributed 1,200 Megawatt saving in a year for 2 pumps!
24 25
Ω The conveyor belt was returned to commission within 2 hours
Ω Rebuilding the decant gate hinge with Fixmaster® Rapid Rubber Repair
DID YOU KNOW?
Rubber Surface Repair & Rebuild Concrete Surface Repair & Rebuild
Application Case Histories Ω
Conveyor BeltWithout a functioning conveyor
belt most industrial plants will
incur downtime. That is why it
is important to repair them as
efficiently as possible.
Fixmaster® Rapid Rubber is
designed to repair damaged
conveyor belts quickly and without
the need for skilled labour. The
two-part urethane is self-mixing
and creates a durable repair within
2 hours of application.
Alternative methods of repair such
as metal strips require creating
even more holes and are time
consuming.benefit.
Ω Quarry conveyor belt
Power Station Coal BeltThe conveyor belt pictured
right is one of 24 units which
operates 24 hours per day, 7
days a week at a large Australian
power station. These belts are
responsible for transporting
coal to the pulveriser, so without
reliable operation can cause
major disruption to production.
However the power station had
for many years suffered from a
reoccurring premature failure of
the belts caused by coal dust
lodging between the belt joiner
staples and forcing them open.
The belts were lasting between 2
– 8 weeks each, costing EUR 904
per replacement and requiring up
to 2.5 shifts to repair.
The power station agreed to trial
Fixmaster® Rapid Rubber Repair
Kit to rectify the problem.
First the surface was thoroughly
prepared using a wire brush,
Fixmaster® Primer & Cleaner
and Fixmaster® Flex Metal
Primer. Fixmaster® Rapid Rubber
Repair was then applied to the
belt covering the staples and
surrounding areas.
After 6 months trial the conveyor
belt had not failed once. Although
some product had worn away,
it remained between the staples
sealing them from coal dust.
After the successful trial, the
power station employed the same
technique.
The purpose of a wastewater
decant gate is to manage the
flow of treated water from the
settling pond to lower ground
ponds. The gate hinges, which
are made of rubber, are prone to
degradation due to repetitive use
and exposure to chemical attack.
Initial quotes to repair the Decant
Gate at a major rural Australian
plant totalled AUD 100K (EUR
60,241) and required 3 weeks
downtime. However the Loctite
solution, using Fixmaster® Rapid
Rubber Repair, proved to create a
durable repair in two days and at
a fraction of the cost.
Decant Gate
Ω Close up of worn and loose staples
Ω Close up of staples after 6 month trial
Ω Applying Fixmaster Rapid Rubber Repair
Concrete vs Fixmaster®
Magna-Crete® and High Performance QuartzConcrete is used for it’s compressive strength, however it is not suitable for repair of other concrete surfaces.Concrete repairs are prone to delaminate and crack.This table highlights differences between concrete and Fixmaster® Magna-Crete® or High Performance Quartz.
Settling PondOne of Australia’s largest rural
wastewater treatment plants
discovered major concrete
deprivation below the settling
pond aerator. The action of
aerators creates a vortex under
the agitator causing the concrete
to degrade and eventually fail.
Initial repairs were estimated
to cost thousands and would
require closing the settling pond
for at least 15 days. Cleaned
with Loctite® Natural Blue® and
repaired using Fixmaster® High
Performance Quartz, the pond
was returned to commission within
2 days, saving significant cost in
downtime and labour. Importantly
Fixmaster® High Performance
Quartz’s chemical resistance will
ensure a long lasting repair in this
harsh environment.
Low TemperaturesA major food manufacturing plant
fitted guard rails within their cool
room to prevent forklifts damaging
the insulation walls. Originally
concrete footing were installed
but due to the low temperature
environment (–9°C) they failed to
fully cure.
With an application temperature
range of –29° to +46°C and one
hour cure time, Fixmaster® Magna-
Crete® proved to be the ideal
product to repair the footings.
CulvertA culvert is a concrete conduit
through which water can flow
under a road. The culvert picture
right had deteriorated to a
point where demolishment and
rebuilding was considered the
most viable option of repair.
Estimated cost to demolish the
culvert and rebuild was almost
$100k and would require traffic to
be diverted for up to 8 weeks.
Using Fixmaster® Magna-Crete®
the culvert’s concrete walls were
resurfaced and re-opened within 5
days without disruption to traffic.
Ω The settling pond aerator in action
Ω The emptied settling pond was repaired and refilled within 2 days
Ω Re-surfacing the culvert walls with Magna-Crete® saved over 7 weeks labour
Ω Fixmaster® Magna-Crete® will cure in low temperature environments
Concrete Fixmaster® Magna-Crete® and High Performance
Quartz
Requires chemical bonding Agents to adhere to concrete
Yes No
Minimum thickness required to achieve compressive strength
100mm 6mm
Curing time 28 days 1–24 hours
Chemical resistance Low High
Frees/thaw resistant No Yes
26 27
Chemical Compatibility Chart Ω
Range summary only. For maximum chemical capability use Fixmaster® High Performance Quartz or Nordbak® Chemical Resistant Coating. Please consult your Loctite® Application Engineer if further product specific information is required.
COMPATIBLE
NOT COMPATIBLE
Acetic Acid
Acetic Acid
Acetone
Alcohol, Amyl
Alcohol, Benzyl
Alcohol, Butyl
Alcohol, Ethyl
Alcohol, Methyl
Alcohol, Propyl
Alum, Ammonium
Alum, Chrome
Alum, Potassium
Alum, Sodium
Aluminium Chloride
Aluminium Sulphate
Ammonia Solutions
Ammonium Carbonate
Ammonium Chloride
Ammonium Nitrate
Ammonium Phosphate
Ammonium Sulphate
Amyl Acetate
Aniline
Aniline Dyes
Asphalt, Emulsions
Asphalt, Molten
Barium Carbonate
Barium Chloride
Barium Hydroxide
Barium Sulphate
Benzene
Brake Fluids
Butyl Acetate
Calcium Bisulphate
Calcium Carbonate
Calcium Chloride
Calcium Hydroxide
Calcium Sulphate
Carbon Tetrachloride
Carbonic Acid
Carnauba Wax
Chalk
China Clay
Chloroacetic Acid
Chlorobenzene, Dry
Chloroform, Dry
Chlorosulfonic Acid
Chromium Chloride
Chromium Sulphate
Clay
Creosote
Creosote, Cresylic Acid
Cyclohexane
Diacetone Alcohol
Dibutyl Phthalate
Drying Oil
Ethyl Acetate
Ethylene Glycol
Ferric Chloride
Ferric Nitrate
Ferric Sulfate
Ferrous Chloride
Ferrous Sulphate, 10%
Ferrous Sulphate (Sat)
Fertilizer Sol
Freon*
Fuel Oil
Gasoline, Aviation
Gasoline, Motor
Glue, Animal Gelatine
Glue, Plywood
Glycerol
Glycol Amine
Grease, Lubricating
Heptane
Hexane
Hydrogen Peroxide (dil)
Hydrogen Peroxide (con)
Ink
Isooctane
Isopropyl Alcohol
Kerosene
Lactic Acid
Magnesium Bisulfite
Magnesium Chloride
Magnesium Hydroxide
Magnesium Sulphate
Maleic Acid
Manganese Chloride
Mercuric Chloride
Mercury
Mercury Dry
Methyl Acetate
Methyl Cellosolve*
Methyl Ethyl Ketone
Methylene Chloride
Mineral Spirits
Mud
Naphtha
Naphthalene
Nickel Ammonium Sulphate
Nickel Chloride
Nickel Sulphate
Nitric Acid, 20%
Oil, Creosote
Oil, Emulsified
Oil, Fuel
Oil, Lubricating
Ozone, Wet
Paint Remover, Sol. Type
Paraffin, Molten
Paraffin, Oil
Perchlorethylene (Dry)
Petroleum Ether
Petroleum Jelly
Phosphoric Acid, 10% cold
Phosphoric Acid, 10% hot
Phthalic Acid
Potash
Potassium Bromide
Potassium Carbonate
Potassium Chlorate
Potassium Chloride Sol
Potassium Chromate
Potassium Dichromate
Potassium Ferricyanide
Potassium Hydroxide
Potassium Iodide
Potassium Nitrate
Potassium Permanganate
Potassium Sulphate
Propyl Alcohol
Propylene Glycol
Rosin, Wood
Rosin, in Alcohol
Rosin, Size
Rubber, Latex
Sewage
Silicone Fluids
Silver Nitrate
Soap Solutions (Stearates)
Sodium Acetate
Sodium Aluminate
Sodium Bisulfite
Sodium Bromide
Sodium Carbonate
Sodium Chlorate
Sodium Cyanide
Sodium Hydroxide
Sodium Hydro., 20% cold
Sodium Hydro., 20% hot
Sodium Hydro., 50% cold
Sodium Hydro., 50% hot
Sodium Hydro., 70% cold
Sodium Hydro., 70% hot
Sodium Metasilicate
Sodium, Nitrate
Sodium, Nitrite – Nitrate
Sodium Phosphate, Mono
Sodium Phosphate, Tri
Sodium Silicate
Sodium Sulphide
Stannic Chloride
Starch
Starch Base
Stearic Acid
Steep Water
Sterilization Steam
Styrene
Sulphuric Acid, 7-40%
Sulphuric Acid, 40-75%
Sulphuric Acid, 75-95%
Sulphuric Acid, 95-100%
Tannic Acid (cold)
Tamin
Tar and Tar Oil
Tartaric Acid
Tetraethyl Lead
Toluene
Trichlorethylene
Trichlorethylene, Dry
Turpentine
Water, Acid, Below pH 7
Water, pH 7 to 8
Water, Alkaline, Over pH 8
Water, De-Ionised
Water, De-Ionised, Low Conductivity
Water, Gritty
Water, Mine Water
Water, Potable
Water, River
Water, Sandy
Water, “White”, low pH
Water, “White”, high pH
Wax
Wax, Emulsions
Xylene
Zinc Chloride
Zinc Galvanizing
Zinc Hydrosulphite
Zinc Sulphate
GASES
Acetylene
Air
Butane
Carbon Dioxide
Carbon Monoxide
Chlorine Dry
Chlorine Wet
Coke, Oven Gas – Cold
Coke, Oven Gas – Hot
Ethane
Gas, Manufacturing
Gas, Natural
Hydrogen Gas, Cold
Methane
Natural Gas, Dry
Nitrogen Gas
Nitrous Oxide
Ozone
Producer Gas, 50 PSI
Propane
Sulphur Dioxide
Sulphur Dioxide, Dry
Sulphur Trioxide Gas
1. The above information does not constitute a recommendation of adhesive use. It is intended only as a guide for consideration
by the purchaser with the expectation of favourable confirming test results. It is impossible to test adhesives reaction with the
multitude of chemicals in existence, therefore, compatibility has been estimated based on a wide variety of customer experience.
2. With the stringent action of such chemicals as Freon, strong cold acids and caustics, thorough evaluation is suggested. Sealing
of hot corrosive chemicals is not recommended.
3. Refer to Technical Data Sheet or contact Loctite® for use with chemicals not covered by this information.
*Listing(s) may be Brand Name(s) or Trademarks for chemicals of Corporations other than Henkel.
(This is a list of chemical stability only. It does not constitute approval for use in the processing of foods, drugs, cosmetics,
pharmaceuticals, and ingestible chemicals).
Loctite® adhesives are not recommended for use in pure oxygen or chlorine environments or in conjunction with strong oxidising
agents, as explosive reaction can result.
NOTE
Protecting Surfaces
Application Case Histories Ω
Vacuum Pump CoatingThe wet parts of the vacuum pump
were corroded by the chemicals from
inside. This paper mill in Thailand
previously used an epoxy paint
which couldn’t effectively protect the
pump from the corrosion. They had
to repaint it every year.
Brushable and easy to apply,
Loctite® Nordback® Brushable
Ceramic has provided a corrosion-
proof coating and extended the
interval between repairs. Loctite®
solutions have improved the pump
efficiency and brought energy
saving to the customer.
Pre-Mixing TankThere were stress corrosion cracks
on the premixing tank in this
Thailand petrochemical plant. The
customer needed to prevent the
cooling water in the water jacket
from dripping into the product
(isopropanal) in the tank.
The customer used to weld the
cracks. However the cracking
lines increased after welding, and
the cooling water leaked into the
product (isopropanal). Production
was seriously affected.
Nordbak® High Temperature
Brushable Ceramic has stopped
leaks of cooling water and stress
corrosion cracking, and provided
protection against turbulence,
abrasion, and cavitation up to
287ºC. The cost saved from
equipment replacement is TWD
542,000 (EUR 10,925).
Pipes & DuctsPipes and ducts are a common wear point in almost every industrial
plant. The coke plant pictured below was forced to repair or replace duct
elbows every 3 months at significant cost of labour and material.
After application of Nordbak® Pneu-Wear, the same pipe elbows
remained in service for 3 years without need for further repair.Ω Coke Plant Pipe Elbow
Ω Disassemble the pump.
Ω Heat up the interior surface to 50-60ºC in the cracking areas.
Ω Apply Loctite® Threadlocker 290 in the cracking areas to seal the cracks.
Ω Do a Hydro Leak Test at 4.5 Bar.
Ω Loctite® Nordbak® High Temperature BrushableCeramic was applied in two layers. Heat cure by spot light, fully cured within 12 hours.
Ω Sand Blasting SA2.5 and clean the tank surface by compressed air.
Ω Sand Blasting SA2.5 and clean by compressed air.
Ω Apply Loctite® Nordback® Brushable Ceramic in two layers to cover all of the wet parts areas.
28 29
Grades of BlastSurface Preparation Ω
Rust Grade
A Steel with mill scale layer intact and very minor, or no rusting
B Steel with spreading surface rust and the mill scale commenced flaking
C Rusty steel with mill scale layer flaked and loose or lost but only minor occurrence of pitting
D Very rusty steel with mill scale layer all rusted and extensive occurrence of pitting
Blast Class
1 (SP-7/N4)Very light over clean with removal of loose surface contaminants
2 (SP-6/N3)
Substantial blast clean with wide spread, visible contaminate removal and base metal colour appearing
2.5 (SP-10/N2)Intensive blast clean leaving shading grey metal with only contaminates
3 (SP-5/N1) Complete blast clean with consistent metal colour all over and no visible contaminates
Unblasted Blast Class 1 Blast Class 2 Blast Class 2.5 Blast Class 3
Rus
t G
rad
e A
Rus
t G
rad
e B
Rus
t G
rad
e C
Rus
t G
rad
e D
© Blastmaster. Used with written permission from Blastmaster
Properties Chart Ω
Pg Product Item Number
Size Coverage@ 6mm Thickness
Colour Dry Service Temperature
Range
CompressiveStrength
ASTM D695, N/mm2 (psi)
Elongation%
ASTM D638
8 Fixmaster® Steel Liquid 9748397484
1 lb. kit4 lb. kit
213 cm2
852 cm2 Grey –29° to +107°C 93.1(13,500) -
8 Fixmaster® Steel Putty13331059991499912
500 gm kit4 lb. kit
25 lb. kit
278 cm2
1,114 cm2
6,967 cm2Grey –29° to +107°C 76.5
(11,100) -
8 Fixmaster® Fast Set Steel Putty 1367992 500 gm kit 371 cm2 Grey –29° to +93°C 74.5(10,800) -
8 Fixmaster® Superior Metal 1336330 500 gm kit 232 cm2 Dark Grey –29° to +121°C 124(18,000) -
9 Fixmaster® Wear Resistant Putty 9874298743
1 lb. kit3 lb. kit
342 cm2
1,026 cm2 Grey –29° to +107°C 80(11,600) -
9 Fixmaster® Aluminum Liquid 97453 1 lb. kit 278 cm2 Aluminum –29° to +93°C 117.2(17,000) -
9 Fixmaster® Aluminum Putty 97463 1 lb. kit 464 cm2 Aluminum –29° to +93°C 77.9(11,300) -
9 Fixmaster® Stainless Steel Putty 97443 1 lb. kit 232 cm2 Grey –29° to +107°C 82.7(12,000) -
12 Fixmaster® Rapid Rubber Repair96677 9667596676
400 ml kit400 ml cart.
150 ml coaxial cart.
508 cm2
508 cm2
212cm2Black –29° to
+82.2°C - 360
13 Fixmaster® Flex 80™ Putty 9742397422
1 lb. kit6 lb. kit
606 cm2
3,638 cm2 Black –29° to +82.2°C - 350
13 Fixmaster® Flex 80™ Liquid974139741297414
1 lb. kit6 lb. kit
10 lb. kit
442 cm2
2,654 cm2
4,420 cm2Black –29° to
+82.2°C - 350
15 Fixmaster® Metal Magic Steel™ 98853 4 oz. stick 45 cm2 Grey –30° to +121°C 82.7(12,000) -
15 Fixmaster® Underwater Repair Epoxy 82093 4 oz. stick 45 cm2 White Max 149°C - -
15 Fixmaster® Wet SurfaceRepair Putty 96583 1 lb. kit 464 cm2 Grey –26° to +66°C 86.2
(12,500) -
16 Fixmaster® Urethane Sealant 3991636132
10.2 oz. cart.10.2 oz. cart.
762 cm(0.6 cm × 0.6 cm)
GreyBlack
–40° to +82.2°C - 1000
16 Fixmaster® Magna-Crete®
95551955554027040271
1012500831304976786
1 gal. kit5 gal. kit
1 lb. tub (Winter Add.)1 lb. tub (Summer Add.)
1 lb. 12 oz. kit2475 lb. tote
55 gal. drum (Activator)
0.45m2
2.0m2
N/AN/AN/AN/AN/A
Grey–29° to
+1093°C89.6
(13,000) -
16 Fixmaster® High Performance Quartz 96495 42 lb. kit 1.4 m2 Grey –29° to +66°C 82.7(12,000) -
20 Nordbak® Wearing Compound 912251912253
10 kg m/l2 kg m/l
0.16 m2
0.8 m2 Grey –28° to +121°C 110.3(16,000) -
20 Nordbak® Ultra High Temperature Wearing Compound 1165294 10 kg m/l 0.8 m2 Red –29° to +288°C - -
20 Nordbak® High Impact Wearing Compound 1174109 25 lb. kit 0.8 m2 Grey –29° to +121°C 82.7
(12,000) -
20 Nordbak® Pneu-Wear 978755979698
2 kg m/l10 kg m/l
0.1 m2
0.8 m2 Grey –29° to +121°C 103.4(15,000) -
21 Nordbak® Ultra High Temperature Pneu-Wear 96332 25 lb. kit 0.8 m2 Red –29° to +288°C - -
21 Nordbak® Brushable Ceramic (White) 1050263 1 kg kit *1.1 m2 White –29° to +93°C 86.2(12,500)
21 Nordbak® Brushable Ceramic (Grey) 978759978758
1 kg kit2 kg kit
*1.1 m2
*3.3 m2 Grey –29° to +93°C 86.2(12,500) -
21 Nordbak® High Temperature Brushable Ceramic 978760 1 kg kit *1.1 m2 Red –29° to +288°C 110.3
(16,000) -
21 Nordbak® Chemical Resistant Coating 1364535 5 kg kit *6.8 m2 Grey –29° to +65°C 69
(10,000) - Properties are based on mixing 453 gm mass at 25ºC, 7 days cure. • Ultimate Cure * @0.5 mm Thickness
Pg Product Shear StrengthASTM D1002, N/mm2(psi),
0.1mm gap and etch aluminum
TensileStrength •
ASTM D638 N/mm2 (psi)
HardnessASTM D-2240
Shore D
Working Time
Minutes @ 25°C
FunctionalCure
Hours @ 25°C
Mix Ratioby volume
(R:H)
Mix Ratioby weight
(R:H)
8 Fixmaster® Steel Liquid13.1
(1,900)41.4
(6,000)86 25 6 4:1 9.5:1
8 Fixmaster® Steel Putty11.7
(1,700)33.8
(4,900)85 30 6 2.5:1 6.25:1
8 Fixmaster® Fast Set Steel Putty13.8
(2,000)31.7
(4,600)80 3 10 min 1:1 100:56.5
8 Fixmaster® Superior Metal12.4
(1,800)37.9 (5,500) 90 20 6 4:1 7.25:1
9 Fixmaster® Wear Resistant Putty10
(1,450)33.8
(4,900)89 30 6 2;1 2;1
9 Fixmaster® Aluminum Liquid15.2
(2,200)41.4
(6,000)85 20 6 5:1 9:1
9 Fixmaster® Aluminum Putty10.3
(1,500)27.6
(4,000)87 20 6 4:1 6.3:1
9 Fixmaster® Stainless Steel Putty9.0
(1,300)31.7
(4,600)85 20 6 4:1 9:1
12 Fixmaster® Rapid Rubber Repair -9
(1,300)82 1 2 1:1 -
13 Fixmaster® Flex 80 Putty -10.3
(1,500)87 10 8 10:4 72:28
13 Fixmaster® Flex 80 Liquid -12.4
(1,800)87 20 8 100:13.3 77:23
15 Fixmaster® Metal Magic Steel Stick4.8
(700)17.2
(2,500)80 3 10 min - -
15 Fixmaster® Underwater Repair Stick4.8
(700)- - 15 30 min - -
15Fixmaster® Wet SurfaceRepair Putty
13.8(2,000)
24.1(3,500)
85 30 18 1:1 10:9
17 Fixmaster® Urethane Sealant1.2
(170)1.4
(200)33
(Shore A)3 hrs 3 days - -
17 Fixmaster® Magna-Crete® - - - 30 24application
specificapplication
specific
17 Fixmaster® High Performance Quartz - - -45 - Primer
60 - Topcoat24
100:61 - Primer100:60-282
Filler - Topcoat-
20 Nordbak® Wearing Compound - - 90 30 7 2:1 2:1
20Nordbak® Ultra High Temperature Wearing Compound
- - 90 30Post Cure
2 hrs @148°C 2.5:1 2.85:1
20Nordbak® High Impact Wearing Compound
- - 85 30 6 2:1 2:1
20 Nordbak® Pneu-Wear34.5
(5,000)- 85 30 6 4:1 4:1
21Nordbak® Ultra High Temperature Pneu-Wear
- - 90 30Post Cure
2 hrs @148°C 2:1 2.27:1
21 Nordbak® Brushable Ceramic (White)13.8
(2,000)- 85 15 5 2.8:1 4.5:1
21 Nordbak® Brushable Ceramic (Grey)13.8
(2,000)- 85 30 6 2.751 4.8:1
21Nordbak® High Temperature Brushable Ceramic
13.8(2,000)
- 90 180Post Cure
3 hrs @149°C 2.6:1 4.25:1
21 Nordbak® Chemical Resistant Coating - - 83 20 16 2.3:1 3.4:1
30 31 32
For Effective CoatingClimatic Conditions Ω
It is critical to the success of most coating systems, that the surface is completely free of moisture prior to and during paint application and curing.
DEWPOINTCondensation of water (dew) from the atmosphere on
to the surface will occur, given the right conditions.
For a given set of conditions, the temperature
at which condensation will occur is called the
Dewpoint. As long as the surface temperature is
3°C (or more) above the Dewpoint temperature, it is
generally considered safe to paint as far as risk of
condensation is concerned.
© Blastmaster. Used with written permission from Blastmaster
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ATMOSPHERIC CONDITIONS FOR COATING APPLICATION
RELATIVE HUMIDITY
DO NOT COAT ZONE(ABOVE GUIDELINE)
OK TO COAT ZONE(BELOW GUIDELINE)
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