Summer Internship Program @ ITC PPB Haridwar

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Summer Internship Program By Murali G Reg No. – 1313036 Under the guidance of Prof. Gautam Sutar 01/19/2022 ITC-PPB 1 SUPPLY CHAIN INITIATIVES FOR INCREASING GROSS CONTRIBUTION IN CARTON LINE. AT M/S. ITC LTD – PACKAGING AND PRINTING DIVISION

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Summer Internship

Transcript of Summer Internship Program @ ITC PPB Haridwar

Page 1: Summer Internship Program @ ITC PPB Haridwar

Summer Internship Program

ByMurali G

Reg No. – 1313036Under the guidance of

Prof. Gautam Sutar04/28/2023 ITC-PPB 1

SUPPLY CHAIN INITIATIVES FOR INCREASING GROSS CONTRIBUTION IN CARTON LINE.

AT M/S. ITC LTD – PACKAGING AND PRINTING DIVISION

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Supply Chain initiatives for increasing Gross

Contribution in Carton and Flexibles lines

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Supply Chain Management

• “Supply Chain management deals with the control of materials, information, and financial flows in a network consisting of suppliers, manufacturers, distributors, and customers”.

• It covers the management of flow of goods from point of origin to point of consumption

Supply chain•Storage and movement of materials•Work in progress inventory•Finished goods inventory•Supply to end customers

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Gross Contribution• Gross contribution is the difference between a

company’s turnover and its variable expenses.• GC is directly affected by the variable costs spent

in production. In ITC-PPB, the major variable cost occurs in:

• Raw materials• Consumables• Transportation or shipment• power

Variable costs

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Processes in ITC-PPB, Haridwar

ITC-PPB

Carton Flexibles ITD Blown film

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Carton

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Carton Line• Process Areas

CTPPrintingUV CoatingValue additionMicroflutingCutting & CreasingFolding & Gluing

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General Process in Carton line

CTP Printing Lamination

Value AdditionC&CF&G

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Carton-Machines• CTP

Proteck• Printing - Offset

Mitsubishi – UV & Conventional printing – max speed 16000 sheets/hour

Heidelberg Speedmaster XL 105 – Conventional printing – max speed 18000 sheets/hour

• LaminationSteinmann – max speed 60 m/minBMA Foil master – max speed 8000 sheets/hour

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Contd…• Offline UV machines

Ultra coat – max speed 6000 sheets/hourGravetech – max speed 8000 sheets/hour

• MicroflutingChampion Microfluting – max speed 100 m/minMeiguang Liner

• Value AdditionNikko - embossing

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Contd…• Cutting and Creasing

Nova Cut - max speed 8000 sheets/hourExpert Cut - max speed 9000 sheets/hour Spanthera - max speed 9000 sheets/hour

• Folding and GluingHeiber SchroderMedia 45 - max speed 350 m/minFuego - max speed 450 m/minVision fold - max speed 350 m/minExpert Fold - max speed 450 m/min

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Flexibles

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Flexibles Line• Process Areas :

PrintingLamination

i. Solvent basedii. Solvent lessiii. Extrusion Coating

SlittingPouching

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General Process in Flexibles Line

Printing Lamination

Slitting

Pouching

Blown Film

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Flexibles Line - Machines • Printing – Gravure Printing

Rotomec 1 & 2 – max speed 350 m/min• Lamination

BOBST- Laminator CL660 –max speed 450m/min Nord mechanica super combi 3000 – max speed

400m / min Extrusion coating laminator – max speed 300 m/min

• Slitting Titan slitter – max speed 700m/min

• pouching pouching m/c – max speed 22m/min.

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Contd...• Blown film

Raw material for lamination (made from granules)

Max speed – 525 to 550 kg/hr.• PEG

Max speed – 150m/min• Hot melt coating

Max speed - 60 to 100 m /min

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STUDY AREAS

Supply chain

inbound outbound

PlanningRaw

materials

Procurement Cost involved usage

Production

M/c study

Increasing production

rate

Wastage reduction

Study Areas

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Data Required• Raw Material

Procurement dataCost dataBOM

• Consumables data• Logistics data• Production

Production planning dataWastage per machineOEE

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Support Required• Internet Connectivity• Relevant Data

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Schedule

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Carton

Flexibles

Product-ion

Carton

Flexibles

Planning

Apr 24-25

26-27

28-29

30-May 01

02-03

04-05

06-07

08-09

10-11

12-13

14-15

flexibles carton

Project Schedule

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Raw Material

Procurement

Costing

Usage

Production

M/c Study

May 16-17

18-19

20-21

22-23

24-25

26-27

28-29

30-31

June 1-2

03-04

05-06

flexibles carton

Project Schedule

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Production

Prod. rate

Waste

OEE

Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

carton Flexibles

June 7-8

09-10

11-12

13-14

15-16

17-18

19-20

21-22

23-24

25-26

27-28

Project Schedule

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Production planning process- carton

Sales order

New job

PIP Costing Production plan

Registered job

Sales order dump

Material status

Production order

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Production Planning process - Flexibles

Sales order

Availability

Material people

Process specification

2 ply/3 ply

Slitting Pouching

packing

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Report

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Note• Every Monday evening 5:30 meeting

with D.P. Roy sir.• Presentation on every 15 days.