SPLN 23D-1980

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    RECIPROCATINGNTERNALAIVIBUSTION

    NGINES

    PERFOR|VIANCE

    PART I : TEST V|ET|.|ODS

    ' .

    D E P A R T E M E N

    P E R T A M B A N G A N

    D A . N

    E N E R G I

    I . t

    PERUSAHAANUMUM LISTRII(ruEGARA

    J L . T R U N O J O Y O

    M I / 1 3 5

    .

    K E B A Y O R A NB A R U

    .

    J A K A R T A

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    INTER . ATI

    ONAL

    STAIJ

    DA

    R

    D

    tso

    3046/ r -1977

    E)

    Reciprocating

    nternal

    combustion

    ngines

    Perfoiriance

    Part l

    :

    Testmethods

    '

    S C O P E

    l -

    ;

    l ; i i e rna i i cna l

    S ' rande rd

    pec i f

    es

    accep tance

    nd

    type

    : - : :

    ' : : e r l r ccs

    fo r

    rec ip roca t ingn te rna lcom bus t ion

    eng ines

    i3

    com nre rc ia l

    p roduc t i cn .

    lVhe re necessa ry ,

    nd iv idua l

    rqu i rem en ts reg iven o r pa r t i cu la r ng ine pp l i ca t ions .

    2

    F T E L DO F

    A P P L I C A T I O N

    T:r is

    n te rna t iona l

    Standard

    does no t cover

    eng ines

    sed o

    g:opel

    :

    a )

    a i r c ra f t ;

    5 ) au tomob i les

    nd t rucks;

    c)

    aEr icu l tu ra l

    nd

    indust ' r ia l ypes

    of t racto rs ;

    d l

    road const ruct ion

    and

    ear th -moving

    mach ines;

    e ) m o to rcyc les .

    3

    R E F E R E N C E S

    ISO

    1204, Reciprocating

    internal combustion

    engines

    -

    Designation

    of the

    direction

    of rotation.

    ISO 1205,

    Reciprocating

    internal

    combustion

    engines

    -

    Designation

    of the

    cylinders.

    fSO

    3046/1,

    Reciprocating

    internal

    combustion

    engines:

    Performance

    -

    Part |

    :

    Standard

    reference conditions

    and

    declarations

    of

    power,

    fuel

    consumptian

    and

    lubricating oil

    consumption.

    t s o 3 0 4 6 / l l l ,

    Performance

    measurement.

    Reciprocating

    internal combustian

    engines

    :

    Part

    ll l

    :

    Common

    techniques

    of

    1 )

    f

    SO

    3046/lY,

    Reciprocating

    internal combustion

    engines

    :.

    Performance

    -

    Part tV

    :

    Speed

    governing.ll

    4

    CATEGORI ' ES,O.F

    E S T S

    (DEFIN IT IONS}

    4.1

    acceptance est

    :

    A test

    car r iedout as an

    overa l lcheck

    on

    the

    m anu fac tu r ing

    qua l i t y

    and

    to es tab l i sh

    ha t t he

    con t rac tua l

    om m i tm en ts

    havebeen

    u l f l l ed .

    4 .2 type

    test

    : A

    test

    car - r leC

    Li

    on

    rep i 'esen ic i i ' . ' e

    'ng 'nes

    o f a

    ce r ta in

    m ode l t o

    es tab l i sh

    he

    m a in

    pe r fo rm ance

    a ta

    o f

    t he

    eng ine

    and

    to

    e ; iab ie ,

    es

    fa r

    as

    poss ib le .

    he i r

    re l iab i l i t y

    and

    durab i l i t y

    in

    se : ' " , ice

    o

    be

    assessed,

    4-3

    specia l

    ests

    Tests

    a id i t iona l

    to acceptance

    r type

    tests

    carr ied

    out to

    meet the

    requ i i ' ements

    f

    inspect ing

    nd

    leg is la t ive

    u thor i t ies ,

    C lass i f ica i ion

    Secie t ies

    r customers-

    Specia l

    tests

    sha l l

    be

    sub ject

    to agreement

    between

    the

    manufactu rer

    and

    such au thor i t ies

    and lo r

    the customer .

    5

    EXTENT OF

    TESTS

    5.1 The

    programme

    of

    acceptance

    nd

    type

    tests

    sha l l

    be

    estab l ished

    y the

    manufactu rer .

    5 .2

    l t

    is

    the

    responsib i l i t y

    o f the

    manufactu rer

    o

    def ine

    the exten t

    of

    measurements nd

    these

    sha l l be

    agreed

    wi th

    the customer .

    Tab le

    1 may be taken

    asa

    gu ide or

    se lect ing

    the

    eng ihe

    groups

    appropr ia te

    to

    the

    test

    measurements

    g iven

    n

    tab le

    2 .

    TABLE

    1

    -

    Measurement

    elect ion

    guide

    Engine

    group

    number

    Typical

    characteristics

    of

    engine

    grouP

    1

    Engines

    whose

    oPerat lng

    con-

    di t ions are

    not

    measured

    n ser-

    vice, usual ly

    with

    maximum

    design

    rotat.ional

    f requencies

    of

    more

    than

    1 Bg0

    min-1

    2

    Naturat ly

    asP i ra t ed

    eng ines

    wi th

    max imum des ign ro t a t i ona l

    f

    reguencies

    of

    aPProximatelY

    1 500

    min -1 and

    above

    3

    Pressure-charged

    engines

    wirh

    max imum

    des ign

    ro ta t iona l

    f

    reqr.rencies

    of

    approximatelY

    1

    5OO

    min-1 and

    above

    4

    Engines

    w i th

    max imum

    des ign

    ro ta t iona l

    requenc ies

    f

    approx i -

    mate ly

    250 to

    1 500

    min-1

    5

    E n g i n e s

    w i t h

    m a x i m u m

    d e s i g n

    ro t a t i ona l

    f requenc ies

    uP

    to

    2 5 0

    m i n - 1

    1

    A t

    p r e s e n t

    a t

    t h e

    s t a g e

    o f d r a f

    .

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    { ,

    - . 1

    tso

    3046

    u-1e77El

    5 .3

    Fo r ' h igh vo lum e

    p roduc t ion

    eng ines

    o t

    a l l

    t es tedon

    load ,an adequa te

    nspec t ion

    rocedu re

    m ay

    be

    used ns tead

    of

    a

    fu l l

    acceptancees1.

    5-4 Dependent on the test ca tegor iesand the exten t o f

    tests ,

    ive l is ts o f

    recommended

    measurements nd checks

    (A ,

    B ,

    C ,

    D , E)

    a re

    g i , ren

    n

    c lause

    .

    6

    T E S T

    CONDIT IONS

    8 .1

    t ig tSr rg

    r i eng ine

    . s ' i " ,

    he

    n :a r ru iec tu rc r i - , ; , i lu ; n ' i - l

    co in l -11 'J iEechrr ica i Cccu l r - ,e ; r ta i ic , . i

    o i ' , ce t

    i r tq 1 i - ; J i l ,1 - l i^ , i :

    t ype a 'nd

    app l ica t ion ,

    r ' yhen mutua l ly

    agreed

    by the

    rnanufactu rer

    nd the

    customer .

    6 .2 A

    pe r iod

    o f

    runn ing - in

    and

    p re l im ina ry

    tes t s

    cons ide red dequa te

    y t he

    m anu fac tu re r

    ha l l

    p recede

    he

    accepta'hce est.

    6 .3 Un less o therw ise

    agreed

    between the

    manufactu rer

    and the customer ,

    ests sha l l be car r ied

    out

    on a test

    bed

    at

    the

    manufactu rer ' s

    works.

    6 .4

    Tes tssha l l

    be ca r r iedou t

    on t he

    eng ine

    qu ipped

    w i th

    c iependen t

    aux i l i a r ies ,

    supp l ied

    w i th

    the

    eng ine

    and

    necessaryor i t s

    opera t ion .

    6 .5

    Prov ided

    tha t

    the

    cont ractua l requ i rements

    are

    fu l f i l led ,

    test bed

    equ ipment may be used dur ing

    the tests .

    Any var ia t ions

    n

    the

    per fo rmance

    of

    the

    test

    equ ipment

    sha l l

    be agreed be tween

    the

    manufactu rer

    and the

    customer .

    6 .6 On ly

    those eng ineswh ich

    a re supp l ied

    w i th

    bu i l t - i n

    t ransm iss ion

    ys tem s

    fo r

    exam p le .

    hyd rau l i c

    m echan ism s ,

    revers ing

    coup l ings) o r e lect r ic

    genera tors ,

    and

    which

    cannot

    be tested separately , need

    to be tested

    with

    t lre

    t ransmiss ion ystem

    or

    genera tor

    oup led

    to the eng ine .

    6 .7

    Dur ing

    tests on the eng ine no

    add i t iona l

    ad justments,

    o ther than

    those

    requ i red

    to ma in ta in the test

    cond i t ions

    and those requ i red

    for

    normal

    opera t ion as

    g iven

    in

    the

    work ing m anua l ,

    m ay

    be

    m ade .

    6 .8

    The

    on ly in te r rup t ions in

    test ing

    permi t ted

    are

    those

    necessary

    or

    eng ine main tenance

    as

    g iven

    in

    the work ing

    m anua l .

    I n

    a l l o the r

    cases , f

    an

    in te r rup t ion shou ld

    occu r

    caused

    by

    some

    defect o f

    par ts

    o f the

    eng ine ,

    he

    decis ion

    on l vhe the r

    o

    repea t

    he

    tes t s

    pa r t ia l l y

    o r

    en t i re l ysha l lbe

    m u tua l l y

    aken

    by

    the

    m anu iac tu re r

    nd t he

    cus tom er .

    6 .9

    The

    sranda rd

    e fe rence

    ond i t l ons

    and dec la ra t ions

    f

    power ,

    {ue l

    and

    o i l consum p t ionssha l l be

    as

    spec i f i ed n

    rso

    3046/1.

    1 1

    1

    b a r

    2

    6.10

    Correct ion

    or ad justment

    o f

    pov/er

    ou tpu t

    and

    speci f ie

    ue f consumpt ion

    6 .10 .1

    \A /he re

    he

    tes t

    cond i t i ons

    c j i f f e r s ign i f i can t l y

    (see 6 .10 .3 ) f rom the s tanda rd re ie renc : c . ; r rd i t i cns , r

    f rom s i te

    cond i t ions,

    the test

    po ' " l ' e r

    ou l ;

    u i

    rnay

    be,

    i f

    requ i r cd ,

    co r rec ted

    by

    ca lcu la t ion .

    A l iu ;na t i t , e l v ,

    he

    eng ine

    may

    be tested

    at a subst i tu te

    pov" 'e r

    a r^ ' j lo r

    under

    tes t cond i t i ons

    a l t e red a r t i f i c ia l l y

    io s im u ia te

    the s i t e

    cond i t i ons .

    C . ' , A . 2

    I

    h i s

    c c r t c c l i o n

    . ' v i i i

    * . e c j i

    i i c

    / . - ) - ' .

    1 : j

    r , -

    u ' : r ; ; - r j

    whether the

    va lues

    of

    por / re r

    an 'J spec i f ic

    fue i

    c o n s u m p t i o n

    a t t a i n e i

    u n d e r e n g i n e ' i e s t c o n a ' i t i c n s

    co r respond o t he

    spec i f

    ed va lues ;

    the

    permiss ib le

    maximu; -n

    po\^ /e r

    under

    cond i i icns

    d i f fe ren t f rom the standard re fe rence cond i t ions to

    p reven t

    he

    eng ine

    ve r load ing .

    6 .10 .3

    Correct ion o f

    power

    outpu t and

    speci fc

    fue l

    consum p t ion

    is ca r r ied ou t on ly

    i f

    an ' y '

    o f

    t he

    eng ine

    opera t ing

    cond i t ions

    d i f fe rs

    f rom

    the s ta i rdard

    re fe rence

    cond i t i ons

    y

    m ore

    han

    :

    t

    6

    K

    f rom

    the abso lu te

    m b ien t em pe ra tu re ;

    t

    2 kPa l

    )

    f rom

    the

    baromet r ic

    pressure ;

    t

    6

    K

    f rom

    the abso lu te oo lan t

    em oe ra tu re t t he

    in le t o f

    a

    cha rge

    i r coo le r .

    6 .10 .4

    Power

    and

    spec i f

    c

    f ue l

    consum p t ion

    sha l l

    be

    de te rm ined

    s ing he

    fom u lae

    n

    ISO 3046 /1 .

    6 .10 .5

    l f i n lSO3046 / l

    t he re

    is no

    su i t ab le

    c rm u la f o r

    ad justment o f the

    power

    output and

    the

    speci fc

    f

    uel

    consumpt ion , he

    method o f

    ad justment

    sha l l

    be

    agreed

    n

    wr i t ing by

    the manufactu rer

    and

    the

    customer .

    6 .10 .6 l f

    a

    tu rbocharged

    eng ine

    at

    the

    decla red

    power

    outpu t and under

    the s ta ,ndard e fe rence

    ond i t ionsa t ta ins

    ne i ther

    the tu rbocharger

    o ta t iona l

    requency im i ts

    nor the

    gas em pera tu re t t he tu rb ine in le t , he m anu fac tu re rm ay

    decla re

    subst i tu te

    re fe rence

    ambien t cond i t ions

    fo r

    s tandard e fe rence

    ond i t ions

    as spec i f ed in ISO 3046/1 .

    6 .10 .7

    When

    ad just ing

    he

    si te -dec la?ed

    ower

    fo r

    test -bed

    cond i t i ons ,

    resu l t s

    m ay be a t t a ined whe re t he m ax im um

    com bus t ion

    p ressu re

    n

    the

    eng ine

    cy l inde r

    exceeds

    he

    pe rm i t t ed

    va lue .

    n t h i s case , he eng ine

    es t

    sha l lbe

    ca r r ied

    out

    a t such

    porver

    cons idered

    afe

    by

    the

    manufactu rer ,

    t

    wh ich

    the

    m ax im um

    com bus t ion

    p ressu re

    oes no t exceed

    the

    pe rm i t t ed

    a lue .

    I

    I

    d

    ?

    I

    :1

    'd

    t

    :1

    l

    I

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    :

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    I

    i : -

    - ' l

    l - :

    C, \ f

    3+

    a .

    a=, :

    .'

    : : : s

    m ay

    be

    ce r r ied

    i ? ' . ' ,

    . und : r

    anrb icn t

    - : - : . 1 :

    s r i c

    C c n d i i i o n s

    cu t a t

    any

    o the r

    cond i t ; ons c rea ted

    T o s i m u l a t e h e

    be used

    . n c i n . :

    i : u r

    b o c h a r g e r )

    i n l e t w i t h

    l ' '

    3 i : h :

    o u t l e t b y

    a n e x t r a c t i o n

    TABLE

    2

    -

    List A

    -

    Tcst

    r,casurements

    AZ

    B a r o m e t r i c

    p r e s s u r e ,

    r u m i d i t y

    a n d

    e m b i e n t

    i e m p e r a t u r e

    E n g i n e

    r o t a t i o n a l f r e q u e n c y

    o r

    c y c l e

    f r e q u e n c y

    E n g i n e t o i c i u a

    a n d / o r

    F u e l

    p u m p

    o r

    g o v e r n o r

    o r

    t h r o r t l e c o n r r o l

    r o d s e t t i n g

    F u e l c o n s u r n p t i o n

    L u b r i c a t i n g o i l

    p r e s s u r e

    Tempera t u re and

    pressure

    of

    e x h a u s t

    g a s

    e a v i n g t h e e n g i n e

    Air pressure nd temperatureat

    engine

    or

    pressure

    harger

    nlet

    Gas temperature before

    t u rbocharger

    B o o s t

    p r e s s u r e

    i n t h e

    a i r

    m a n i f o l d

    Turbocharger

    ro t a t i ona l

    f requency

    c o o l a n t

    m e a n t e m p e r a t u r e

    in

    a n d

    o u t o f c y l i n d e r b l o c k

    Lubr i ca t i ng

    o i l t e : : i pe ra t u re a t

    t h e

    e n g i n e i n l e t

    a n d

    o u t l e t

    Ai,r

    pressure

    drop through the

    a i r

    coo le r

    Boos t

    p ressure

    af ter each ai r

    coo le r

    Charge

    air temperature after

    each a i r coo le r

    Charge

    coo lan t i n le t and out l e t

    temperature

    Max imum cy l i nder

    p ressure

    Gas

    pressure

    at

    turbocharger

    i n l e t

    Exhaust temperature

    of

    each

    c y l i n d e r

    I nd i v idua l coo lan t c i r cu i t

    t empera t u res

    and

    pressures

    L u b r i c a t i n g o i l

    p r e s s u r e

    n

    i n d i v i d u a l c i r c u i t s ,

    e . g . t u r b o -

    charger ,

    p i s t on

    coo l i ng ,

    etc .

    Lubr i ca t i ng o i l p ressure be f o re

    and a f t e r

    f i l ters

    and coo le rs

    Secondary coo lan t

    an d

    l u b r i c a t i n g

    o i l

    t e m p e r a t u r e s i n

    and

    ou t

    o f

    hea t

    exchangers

    Fue t

    supp ly

    p ressure

    and

    r

    t empera t u re

    Compression

    pressure

    Addit ional

    i tems

    may

    be

    included

    by agreementbetween

    manufacturer

    and customer

    8.1.4 Functional

    checks

    L is t C compr ises

    funct iona l

    checks

    add i t i ona l l y

    t o eng ines

    n

    g roups

    t so

    30 . i s

    n -1977

    El

    X

    X

    X

    X

    X

    X

    wh ich

    m ay be

    m ade

    t o 5

    i n l i s t

    A .

    T h e

    ' -

    -)

    A 1

    bf

    .ea1ra3

    :

    -.

    l r

    I : "< -e i

    : ea '

    e . r : t " l i i p e r c t u r e

    a t t h e e n g i n e i n l e t

    i e r n p e : ' a t u r e

    a i

    t h e

    i n l e t o f t h e

    d cr i

    7

    : i ' . - . r -

    g*3r?ed

    eng ines

    having

    a

    charge

    ai r

    r r t t r - : r

    - l *?

    : " :c :

    c f

    increased

    tnb ien t empera ture

    Cf,r

    O. al, jy

    ;:; 'n,.: ialed

    y

    thrott l ing at

    the

    turbocharger

    dc t

    u ' : l '

    : - ?

    a r r

    am pe ra tu re

    f t e r

    he

    in te rcoo le r

    s

    he

    F

    e l t

    -3 :

    on

    s i te .

    The

    t ' ro t t le

    ra t io can be

    Ct r -n" red

    : i , :g

    :he

    f igure

    (page

    6) .

    fOf t

    -

    . rc :s

    i l l us i r6 t i ng

    how

    cor rec t i on

    and

    s imu la t i on o f

    I t b f F :

    ' . 7

    1 ? - U . 3 : j . e

    o n

    s i t e a r e a p p l i e d

    w h e n

    t e S t i n g a r e

    g i v e n

    f

    - rq?r

    ,

    EASUREf , {ENT

    TECHNIOUES

    fr f -

    ' : r . : :oos

    tc be

    used

    dur ing

    acceptance nd type

    I I '

    t g

    m e isu r :ag

    eng ine

    pa ram e te rs ,

    sym bo ls

    fo r

    rcacr t

    uncer

    'neasurement ,

    un i ts ,

    e tc . ,

    re f

    e r to

    EO

    S6' , i l l

    .

    TEST

    PROCEDURES

    l.t

    Acc.ptance

    tests

    f l - f

    Acceptance

    tests compr ise a

    speci f ied

    sequence f

    |F r

    i : t ings

    wi th measurement

    and ca lcu la t ion

    of

    the

    Fl t :e rs

    g iven

    in l is ts

    A and B and the checks

    g iven

    n

    h c

    l . t2

    . leasurements

    n l is t

    A

    normal ly

    sha l l be

    made

    rcorc:nq

    to the

    speci f

    ed

    eng ine

    group

    number

    in

    tab le

    2

    b

    ? tc :

    cpe ra t rng

    cond i t i on whe reve r

    app rop r ia te and

    - rc

    provrsron

    exis ts

    on the eng ine fo r

    do ing

    so. The

    tqrpr o f measurments n l is t A are arranged in an

    c2r' ' idjng

    order

    of

    test

    measurement

    complexlty

    and are

    fcrantd

    for

    guidance

    when

    the c ontract is drawn

    up

    bet r reen the

    manufactu rer

    and the customer . E i ther

    par ty

    may,

    by agreement ,

    .add

    to o r de le te f rom

    the

    t t rcar { r rments

    n

    l is t

    A,

    to

    su i t

    the

    par t icu la r

    ype

    of eng ine

    nt 'o l red .

    V/here no

    prov is ion

    ex is ts

    on the eng ine or

    a

    F i r l r cu ;a r

    m easu rem en t

    n

    the

    g roup

    chosen ,

    h is

    sha l l

    be

    J:a :o

    by the

    rnanufactu rer .

    8 . t 3

    A s

    a

    func t ion

    o f

    t he

    ca lcu la ted

    a lues

    ased

    on

    tes t

    ty :earur : rnen is

    b ta ined

    f rom

    l is t A,

    the

    manufactu rer

    ha l l

    ' rgo t . / he

    :c i lc r ,v inq

    a lcu la ted

    a lues

    L s l 3

    3 l

    :

    b : ' a < e

    p o u i e r ;

    E 2

    :

    b r a k e

    s p e c i f i c

    u e l

    c o n s u m p t i o n .

    A3

    A4

    A5

    A6

    A7

    A8

    A9

    A 1 0

    A 1 1

    A12

    A 1 3

    A14

    A 1 5

    A1 6

    A17

    A 1 8

    A1 9

    A20

    A21

    422

    A23

    A.24

    425

    A2 6

    A27

    X

    X

    X

    X

    Paramet e r

    t o be measure i

    t n q t n e

    o r o u c

    n u t n S e r

    {see t ab le 1

    i

    l z l , z

    a s

    l l ' l easurement g rcups

  • 8/10/2019 SPLN 23D-1980

    5/7

    t so

    3046

    n-1977

    El

    se lect ion

    ronr

    l is t C

    sha l l

    be

    made

    t l re

    marru faCturer

    nd

    t l re

    customer-

    L is t

    C

    Func t iona l hecksw i l l be ca r r ied

    C1

    : ' t he

    conec t

    f unc t io r rn i t rg

    dev ice ;

    by agreement

    be tween

    out to demonst ra te

    o f the

    overspeed

    afe ty

    C2 :

    the

    dynam ic

    and

    s teady

    s ta te

    cha rac te r i s t i cs

    of

    the

    govern ng system

    in

    accordance

    wi th

    r sc

    3c46 l lV ;

    C3:

    the

    ab i l i t y

    o f a l l

    m a l f unc t ion

    p ro tec t ion

    and

    v, ra rn ing

    devices

    to

    respond

    correct ly

    to

    the

    fau l t

    cond i t ions

    in

    ' ruh ic l r i .hey

    s l rou ld

    opera te

    ( fo r

    exam p le ,

    o r , v ub r i ca t ing

    i l

    p ressu re ,

    igh

    ub r i ca t ing

    o i l

    tempera tures,

    igh

    coo lan t

    tempera tures,

    ressure

    r ise n the

    eng ine

    rankcase,

    tc . ) ;

    C4

    :

    ' ihe

    funct ion

    o f

    a l l

    au tomat ic

    pressure

    and

    tempera ture

    ont rc i ls

    C5

    :.

    he

    ab i l i t y

    o f the

    sta r t ing

    system

    o

    per fo rm

    in

    acco-rdance

    ith the

    contract ;

    CO

    vibra t ion

    f requencies

    and

    ampl i tudes

    at

    prescr ibed

    ota t iona l

    f requencies nd

    loads when

    the

    eng ine

    is

    tested

    coup led

    to

    i ts con t ract

    d r iven

    m ach ne ry ;

    C7

    :

    the

    func t ion o f t he

    reve rs ing

    echan ism ,

    u i l t - i n

    reverse

    educt ion

    gear

    and

    coup l ings;

    C8

    : the cond i t ion of one or more p is ton and cy l inder

    assembl ies

    and

    bear ings

    chosen a t

    random

    by

    inspect ion ;

    C9

    :

    add i t iona l

    checks

    may be incfuded

    by agreement .

    be tween

    he

    manufactu rer

    and

    the customer-

    8.2

    Type tests

    8 .2 .1

    A type

    test compr ises

    a

    speci f

    ed sequence

    of

    load / ro ta t iona l

    t requency combina t ions,

    reversa ls

    and

    stops.

    8 .2 .2

    Type tests

    wi l l

    inc lude,

    as

    fa r

    as app l icab le .

    a l l

    measurements,

    a lcu la t ionsand

    funct iona l

    checks n

    l is t A,

    eng ine

    g roup

    5,

    and

    l i s t sB

    and C and

    in add i t i on

    l i s t D

    as

    fo l lows

    :

    L is t

    D

    D1

    :

    a i r

    consum p t ion ;

    D2

    :

    lub r i ca t ing i l

    consum p t ion ;

    D3 :

    eng ine

    ea t

    ba lance ;

    D4

    :

    d ism an t l i ng

    and

    m easu r ing {

    im po r tan t

    pa r t s

    sub iect o

    wear .

    8.3

    Specia l

    ests

    Any spec ia l

    tests

    in

    l is t E r . rh ich

    f f i? ' , '

    b ' : ;

    r :qu i rec i

    by

    i r r spec t ing

    s tho r i t i e s ,

    l a s s i f

    ca t ion

    Soc ie : ies ,

    ; '

    l e

    i s la t ion

    o r

    by

    the cus lom er ,

    sha l l

    be sub iec t

    c

    eg :e i l ;Yn t

    e tween

    t l re manufactu rerand such author i t eS r i ( i . i' r i i - : CUstomer .

    L is t

    E

    (TyP ica l

    xam p lcs )

    E 1

    :

    s o u n d

    e v e l ;

    E2

    : ex l raust

    emiss ion

    haracter is t ics ;

    E3 : t es t s

    in con junc i ion

    ' , v i t h

    ccn i i " ac t

    d r rven

    m ach

    ne rY;

    ' '

    E4 :

    pa ra l le t

    runn ing

    and

    o the r

    e lec - , . r i ca l

    es t s

    o f

    eng ine -d r i ven

    ene ra to rs ;

    E5

    :

    emergency

    eversa l f

    mar ine eng ines;

    EO : de termina t ion of min imum stab ie ro ta t iona l

    f requency

    of

    mar ine

    eng ines;

    E 7

    :

    changeove r

    n

    dua l

    f ue l

    eng ines ;

    E8

    :

    ab i l i t v

    o

    ca r ry

    ou t

    m a in tenance

    asks

    v i t h in he

    t ime

    sta ted

    bY

    the

    manufactu rer ;

    E9

    :

    ab i l i t y

    to

    manoeuvre

    and

    prov ide

    a

    sta ted

    power

    when

    opera t ing

    wi th

    prescr ibed

    mai funct ions,

    for

    example

    ar i th ne

    or

    more

    turbochargers

    nopera t ive '

    9

    TEST

    R

    EPORT

    9.1

    The

    manufacturer

    hal l

    rovide

    test

    eport-

    9 .1 .1

    Normal ly ,

    for

    engine

    roups

    9.1.2 Type test

    engines.

    acceptance

    test

    reports shall

    be

    provid

    numbers3 ,4

    and

    5

    on ly .

    reports

    shal l be

    provideci or

    groups

    9.2

    The

    test

    repor t

    sha l

    nc lude

    eng ine

    denr i f ica t ion

    and

    the

    fo l low ing test

    in fo rmat ion

    :

    a)

    da te ,

    p lace ,

    na ture

    of

    test and

    inspect inE

    uthor i ty ;

    b )

    type

    of

    fue l

    and

    lubr ica t ing

    o i fs

    used

    dur ing tests ;

    c)

    dependent

    aux i l ia r ies,

    eng ine

    set i ings

    and

    pro-

    pr ie ta ry

    equ iPment ;

    d )

    tab le o f

    va lues

    measured ur ing

    the

    test ;

    e)

    in te rpre ta t ion

    of

    cer ta in

    measurements

    s

    equ i red ;

    f )

    re fe rence

    o th is

    In te rna t iona l

    Standard .

  • 8/10/2019 SPLN 23D-1980

    6/7

    .

    A N N E X

    CORRECTIONND Sl rv luLAT ION F H IGHON-S ITE

    l so 3046

    u-1977

    E)

    Al\'lB E

    NT

    TEI\4PE ATUR=

    -

    =XAi\iP

    ES

    r

    T SXA| . :P

    E 1

    A 4 -s : ; o ie

    iu rbocha rged ng inew i th cha rge i r

    n te rcoo l ing

    :

    J : ' ; : i op 640

    k \ /

    (P , . n )

    nde rs i t econd i t i cns , , r , . rhe re

    a . "

    =

    7 0

    k P a

    T,^

    =

    330

    K

    T.-.

    =

    300

    K

    f -

    :

    0 ' 85

    i ' .n31

    povr 'e r

    shou ld

    be

    deve loped under

    test

    cond i t ions,

    t r r r e f g :

    9 , :

    1 0 0

    P a

    r '

    :3oo

    K

    T . ,

    : 2 8 0

    K

    ' .CTE

    -

    See SO3046/ l

    or

    exp lanat ion

    f

    thesymbols .

    Fo l low ing

    he

    fo rm u lae

    rom

    iSO 3046 / l we

    can

    rs t

    ad jus t

    ihe eng ine

    ower

    ou tpu t deve loped nde rs i t econd i t i ons o

    :ne

    re fe rence ond i t i ons

    ind ica ted

    power

    facto r

    =

    0,695

    power

    ad justment

    acto r

    -

    0 ,695

    l O , 7

    0 ,305 0 ,18 )

    0 , 6 5 7

    $ J h e n

    d e f i n i n g

    f a c t c r s

    k

    a n C

    a I h e

    t : b l s : : i : d n o m c : r a i r i

    f r o m I S O

    3 0 4 6 / l

    m a y

    b e u s e d .

    I n

    i h e

    a b o v e c a i c u i a t i c ; r , : l t r

    n o m o g r a m

    g i v e n

    i n

    a n n e x

    L i n I S O

    3 0 . 1 G i m a y

    b g u : : c .

    I n i t i a l l y t h e

    e n g i n e

    o u t p u t

    d e v e i o o e i

    u n C e r

    s i t e c c n c r i i o , - r s

    ' , v i i l

    be ac jus ted

    - .o

    i i r e

    s tand : i ' , j

    I a ' : i . ' i , ; . . '

    c c ' i r i j i t - i . - ' - s- - ' :

    t h e n

    t h e

    r e s u l t s

    a t t a i n e c i

    w i i l b e a d i u st c d

    t o i e s t c o n d i t : o ns .

    A.2 EXAM PLE 2

    The

    eng ine

    is requ i red

    to

    be tested

    under cond i t ions

    s im u la t ing

    s i t e cond i t i ons

    (exam p le

    ) ,

    f o r

    exam p le

    a t

    a

    h ighe r

    am b ien t

    em pe ra tu r ,

    ra :

    330

    K .

    To

    simu la te

    h igher ambien t tempera ture

    the method

    of

    th ro t t l i ng

    the a i r i n t ake

    is

    used

    and

    the t em pe ra tu re

    f t e r

    t he

    coo le r

    w i l l be

    equa l

    t o

    tha t

    reached unde r s i t e

    cond i t i ons .

    The

    tem pera tu re r coo lan t

    low

    con t ro l a t t he

    cha rge i r coo le r

    n le t

    rnus tbe

    ad jus ted

    cco rd ing ly .

    Rat io

    o f th ro t t l ing

    (decompress ion)

    or

    a tempera t l l re

    T 330

    v21i6

    rz

    :

    1 ,10

    and

    or

    an

    assumed

    ressure

    at io

    T, 300

    P t

    : - 2 , 5 :

    p *

    F ,

    - :

    -

    O,925,

    rom

    the

    f igure .

    p *

    Thus

    power

    correction and ad.iustment

    actors

    become

    :

    /

    r , . \ -

    /

    r , \ ' /

    r . . \n

    : [ - ,

    t = - l l : - ,

    \

    P .

    / \ '

    ' " . /

    \

    / . " , /

    /

    zo \o , , 300 \ r . ,

    soo \ '

    - t _ r r _ t t _ l

    \r

    ool

    \r:o/ \

    soo/

    a

    r

    ( 1

    * )

    l - )

    \4 - /

    _(

    t ,o \o , ' soo\ ' , '

    /

    :oo\1

    -

    \ tp l \ *o / \ r * /

    / roo \

    \ 7 0 l

    x

    o,28

    :(#

    : 1 , 2 8 *

    o , 7

    P,^

    640

    : - : 9 7 4

    k w

    d.(

    0,657

    be adjusted o

    the test

    k x

    a.

    x

    (0,7

    -

    1 , 2 8

    x

    0 , 1 7 6 )

    1 , 3 1

    he

    eng ine

    power

    outpu t

    Pr

    The

    resu l ts

    thus a t ta ined

    ma;

    cond i t i ons

    k x

    :

    1

    O71

    & * : 1 ' , 0 7 1

    +

    ( 0 , 7

    x

    0 , 0 7 1

    x

    0 , 1 8 )

    1 , 9 9

    P *

    : 9 7 4

    x

    i , 0 8

    =

    1

    0 5 2

    k W

    l f

    t he re i s a

    l im i t a t ion in

    the

    m ax im um a l lowab le

    combust ion

    pressure ,

    ay,at

    B0B

    kW,

    and the

    manufactu rer

    so

    dec ides ,

    he eng ine

    sha l l

    be

    tes ted

    unde r

    loads up

    to

    808 kW.

    There fore ,

    when s imu la t ing s i te cond i t ions

    us ing

    hro t t l ing

    a t t he a i r in take , he eng ine ha l lbe t es ted t a power :

    P r :

    & ^ P r . :

    1 , 3 1

    x

    6 4 0

    :

    8 2 8

    k W

    l f

    t he m easu redue l

    consum p t ion

    t

    828

    kW

    i s

    238

    g /kW.h ,

    t hen

    the

    fue l

    consum p t ion

    co r rec ted

    o s i t e . cond i t i ons

    i l l

    b e :

    1

    3 1

    :

    238

    L,o--

    243

    s/kW

    h

    h

    ,

    " x

    D r u : T

    P 1

    11

    : - :

    d

    x

    r,vhere

    "

    fue l

    consumpt ion

    aCjustment

    acto r

  • 8/10/2019 SPLN 23D-1980

    7/7

    046l . t -1s77

    El

    ambient tes t

    pressure

    air

    pressure

    fter throt t le

    air

    pressure

    t the compressor

    ut let

    =

    ambien t t es t t empera lu re

    : . .

    ambient s i te

    t empera tu re

    aC iabar i c

    index

    iona l

    assumpt rons

    I

    compressor

    work

    ual

    pressures

    r

    tne

    compressor ut let

    I

    ch i , rge

    ar r tempera tu res a { t e r i n t e rcoo le r

    I

    a i r consumpt ion

    th rough compressor

    FIGURE

    -

    Determ ina t ion o f depress ion G t

    compressor

    in le t when s imu la t ing

    high on-site

    air temperature

    I

    Pz/pn

    =

    I

    t,25

    -r---_l

    I

    {

    t .5

    i i

    I ,

    i t

    , i

    l i

    \ - - :

    i

    \

    1 . 3

    , 2

    , i

    T, a

    T,

    I