SERIES 400000 - Hydraulic Supply Company · series 400000 hose reels reelcraft industries, inc. Ł...
Transcript of SERIES 400000 - Hydraulic Supply Company · series 400000 hose reels reelcraft industries, inc. Ł...
OPERATING INSTRUCTIONSAND PARTS LIST FOR
SERIES 400000
HOSE REELS
Rev: 2/02Form No: 548-790
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
SERIES 400000HOSE REELS
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
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IMPORTANTREAD THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING, OR SERVICING THIS EQUIPMENT
A coded model number found on the reel nameplate indicatesparameters and characteristics of that particular hose reel.Use the following diagram to verify your reel.
E 4 1 2 2 1 5 M 1 2 D XREEL SERIES
FLANGE DIAMETER1 - 25" DIA.2 - 28" DIA.
SWIVEL TYPE0 - NO SWIVEL1 - 1"2 - 1 1/4"3 - 1 1/2"
SPOOL SPACER DIA.1 - 10 3/4" DIA.2 - 15 5/8" DIA.
POWER SOURCE
12 - 12 VOLT D.C.24 - 24 VOLT D.C.10 - 110 VOLT A.C.6A - 6AM (AIR MOTOR)
ELEC. CURRENTTYPE
A - A.C.D - D.C.
DRIVE MOTOR
A - AIR DRIVENB - BEVEL GEAR DRIVENC - CRANK DRIVENE - ELECTRIC DRIVENH - HYDRAULIC DRIVEN
MODEL NUMBER SIGNIFICANCE
PRESSURE TYPEL - 600 P.S.I. - W.P.M - 1000 P.S.I. - W.P.H - 3000 P.S.I. - W.P.
EXPLOSIONPROOF
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1. Unpack and inspect reel for damage. Rotate sheave (1)to check for smooth operation. Check for completeness.
2. Ensure that mounting surface is flat to prevent binding of reelafter it is installed.
3. Secure reel to mounting surface by inserting four screws orbolts (2) through four mounting holes (3) located in reel base(4). Tighten securely to ensure a solid, rigid attachment.
INSTALLATION INSTRUCTIONSMOUNTING
� Ensure that reel is properly installed before connecting supplyline (see Installation Instructions).
� Before connecting supply line to reel, ensure that supply linepressure does not exceed maximum rated working pressureof reel.
� Even low pressure is very dangerous and can causeirreparable damage or death.
� Do not wear loose fitting clothing while operating reel.� Be aware of other personnel and machinery in work area.� If a leak occurs in the hose or reel, remove supply line
pressure immediately.� If reel is electric driven, check for loose, frayed, and broken
wires before operating.� Treat and respect a hose reel as any other piece of
machinery, observing all common safety practices.
Personal injury and/or equipment damage may result ifproper safety precautions are not observed.
PERSONNEL SAFETY
Reelcraft affirms its product confidence with the follow-ing warranty.
All products manufactured by Reelcraft Industries, Inc.,are warranted to be free of defects in material and work-manship for twelve (12) months from the date of ship-ment. Reelcraft's liability shall be limited to repair orreplacement of defective material within the warrantyperiod when returned, freight prepaid, to its plant or to aservice depot designated by Reelcraft.
The warranty does not cover damage caused by acci-dent, abuse, or faulty installation. Reelcraft productsmust be installed and maintained in compliance with themanual of instructions furnished with each reel.
WARNING: Even low voltage can cause irreparable damage or death!Exercise extreme caution while operating or servicing thisequipment.
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WIDTH OF SPOOL10"15"24"
LIMITED ONE YEAR WARRANTY
SERIES 400000HOSE REELS
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
1. If location of motor is not conducive to mounting/operatingrequirements see �MODIFICATIONS� in this manual.
2. Ensure that supply and motor electrical ratings arecompatible.
3. Wire power to motor following applicable wiring diagram.
MOTOR CONNECTIONS
Manual Driven Reels
Additional mounting instructions are not required.
12/24 VOLT D.C.
Connection shown givescounterclockwise rotationlooking at end of motor shaft.To reverse rotation,interchange Leads 5 and 6.
SINGLE POLESINGLE-THROW
DOUBLE POLESINGLE-THROWSWITCH
Electric Driven Reels
WARNING: Remove all electrical power when wiring.Do not "hot-wire."
Observe all applicable NEC, OSHA, and local codes.
Inlet/OutletI.D.
DIM.A
DIM.B
DIM.C
HoseCap-FT
Air Driven Reels
Do not exceed 100 PSI motor inlet pressure. Usean FRL or control valve (in line) to adjust speed of motor.
1. If location of motor does not satisfy mounting/operatingrequirements see �MODIFICATIONS� in this manual.
2. Connect inlet air line (1) to motor (2).
WARNING:
DIMENSIONAL DATA
*Bevel crank included on Non-Motorized models only.Conversion kit for motorized models available. ConsultReelcraft for details.
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1
3
9014080
19011023012530017511565
16595
1801002401508050
13075
13075
175125
25"25"25"28"28"25"25"28"28"25"25"28"28"25"25"28"28"25"25"28"28"25"25"28"28"
10 3/4"10 3/4"15 5/8"10 3/4"15 5/8'10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8'10 3/4"15 5/8'10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"10 3/4"15 5/8"
10"15"15"15"15"24"24"24"24"15"15"15"15"24"24"24"24"15"15"15"15"24"24"24"24"
1½"1"1"1"1"1"1"1"1"
1¼"1¼"1¼"1¼"1¼"1¼"1¼"1¼"1½"1½"1½"1½"1½"1½"1½"1½"
SERIES 400000HOSE REELS
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
NOTE: A flexible coupling must be used to compensate forany offset between the supply line and reel swivel.
1. Apply thread compound to swivel (1) and connecting hosefitting (2) threads.
2. Thread connecting hose fitting (2) into swivel (1). Tightensecurely.
3. With control valve open, fully extend and charge hose topurge system of gases. When fluid appears at controlvalve, close valve. This prevents flattening of hose andexcessive pressure on drum when fluid supply isreinitialized at a later time.
OPERATING INSTRUCTIONS
WARNING - PREVENT STATIC SPARKING
When working around flammable liquids such as solvents,paints, chemicals, or petroleum products, ensure that thehose reel, hose, and equipment being serviced is properlygrounded. Use a grounded hose (static wire). Use anohmmeter to check continuity of the ground circuit. Fire and/orexplosion can result if proper grounding is not achieved.
CAUTION: If reel is electric, air, or hydraulic driven becareful of chain/sprocket drive system. Keep hands clear anddo not wear loose fitting clothing while operating reel.
If reel ceases to unwind or rewind, remove power immediately.Do not pull or jerk on hose. Find and remedy problem beforecontinuing.
Pull hose by grasping hose itself, not the control valve or swivel.
SERVICE INSTRUCTIONSREPLACING THE OUTPUT HOSE
1. Using a wrench, firmly hold the connecting tube assembly (1)while removing the connecting hose fitting (2).
2. To install new hose, see "Connecting Output Hose" inINSTALLATION INSTRUCTIONS.
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Hydraulic Driven Reels
1. If location of motor does not satisfy mounting/operatingrequirements see �MODIFICATIONS� in this manual.
2. Apply thread compound to inlet/outlet hydraulic line fittings(1) and motor inlet threads (2).
3. Thread hydraulic line fittings (1) into motor inlet/outlet (2).Tighten securely.
CONNECTING THE OUTPUT HOSE
CAUTION: Do not connect the output hose to the connectingtube assembly until after reel is installed andmotor connections are complete.
1. Apply thread compound to connecting tube assembly (1) andoutput hose fitting threads (2).
2. Hand thread output hose fitting (2) into connecting tubeassembly (1).
3. Using a wrench, firmly hold connecting tube assembly (1)while tightening output hose fitting (2).
CONNECTING THE SUPPLY LINE
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2
1
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2
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SERIES 400000HOSE REELS
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
REPLACING THE SWIVEL
CAUTION: Before replacing the motor removeelectrical power/fluid pressure from reel.
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1. Disconnect wiring/fluid lines from motor.2. Remove bolts (1) securing motor (2) to reel.3. Install replacement motor by reversing steps 1 and 2.
REPLACING THE CHAIN
CAUTION: Before replacing the chain removeelectrical power/fluid pressure from reel.
1. Loosen (do not remove) bolts (1) securing motor (2) to reel.2. Remove chain master-link.3. Install replacement chain.4. Adjust chain tension by moving motor until proper tension is obtained. Over-tensioning results in reduced motor life. Adjust to allow between 1/4" and 1/2" play in chain.
HOW TO ORDER REPLACEMENT PARTS
Please provide the following information:
� Model Number� Serial Number� Part description and
number as shown inparts list
MODIFICATIONS
CRANK TO MOTOR CONVERSION
It is possible to convert a manual driven hose reel to a motor(electric, air, hydraulic) driven type. Consult Reelcraft factory fordetails.
MOTOR RELOCATION
It is possible to relocate motor to opposite end of hose reel.Consult Reelcraft factory for details.
Address order to:Reelcraft Industries, Inc.One Reelcraft CenterP.O. Box 248Columbia City, IN 46725
CAUTION: Remove supply line pressure beforeperforming the following procedure.
1. Remove supply line (2) from swivel (1).2. Remove swivel (1) from inlet shaft (3).3. Install replacement swivel by reversing steps 1 and 2.
REPLACING THE MOTOR
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SERIES 400000HOSE REELS
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
ITEM # DESCRIPTION PART NO. QTY
Hexcap Screw (5/16-18 x 3/4")Brake Handle Ass'yHexcap Screw (5/16-18 x 1")Whiz Lock Nut (5/16-18)Support Shaft AssemblyHexcap ScrewBearing Ass'yBrakeWhiz Hex Nut 1/4-2020" Spool GearMachine Screw 1/4-20 x 1¼"Motor Gear
Hexcap Screw
Machine Screw
Motor Drive
Motor Bracket
Hex Nut
Drive ChainGear Spacer
PARTS COMMON TO MOTOR DRIVEN
1235811131419212227
28
31
32
33
38
4041
A.C.D.C. (12V)D.C. (12V expl.)AirHydraulic
Air12V ElectricHydraulic
S2-53600512S2-55300107260576S2-59600513260994S281-4260566300043260567261365260627S2-51S2-51S2-53S44-5S2-51S44-5S2-51S2-55260430260409260583260626260429260553260613261071260405S281-6S281-6S281-6S281-6300107300107260582260579
618
2412118181113444444411111111144444418
PARTS COMMON TO 1" REELS (X 41XXXX X)
ITEM# DESCRIPTION PART NO. QTY
2526
21
Reducing BushingNipple
S174-118S156-16
68
26113111113
13581320233435363739
Hex Screw (5/16-18 x 3/4")Hexcap Screw (5/16-18 x 1")Whiz Lock Nut (5/16-18)Support ShaftBearing Ass'ySpacing WasherBevel Ring GearCrank Bracket KnobRetainer SpringCrank Ass'yCrank & Handle Ass'yHexcap Screw (5/16-18 x 1½")
S2-53S2-55300107260576600234260753260568261188260594600235600238S2-57
AirD.C. (12V)Hydraulic
ITEM# DESCRIPTION PART NO. QTY
61820121111111
123581113144445464748
Hex Screw (5/16-18 x 3/4")Brake Handle Ass'yHexcap Screw (5/16-18 x 1")Whiz Lock Nut (5/16-18)Support ShaftHexcap ScrewBearing Ass'yBrakeCrank Handle Ass'ySet ScrewSpring PinSnap RingCrank Adapter
S2-53600512S2-55300107260990S2-59600513260994600489S2-53260993S137-4260992
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PARTS COMMON TO ALL 400000 REELS
ITEM # PART NO. QTYDESCRIPTION
22241111166628222411111111111111
25" DIA.28" DIA.
10 3/4" x 10"10 3/4" x 15"10 3/4" x 24"15 5/8" x 15"15 5/8" x 24"
260586260563-1260563-2S140-45260565-3260565-1260565-2260658-1260658-2260402-140260402-120260402-130260575S2-51260574-6260574-1260574-2S283-77S211-331600234600682-2600614-2260615-2600612-2260611-2600613-2260616-2600609-2260617260578260618260584
10" Spool15" Spool24" Spool
10" Spool15" Spool24" Spool
1" (Low/Med)
LowMedLowMed
1½"
1¼"
1¼" LowMed
1½" Low1¼"1½"1¼"1½"
PARTS COMMON TO HANDCRANK MODELS(REF. PAGE 8)
46
79
10
121516
17182429
30
42
43
Support WasherFlange
Snap RingSpool Spacer
Tie Rod
BaseHex Cap Screw (5/16-18 x 1")Cross Brace
Capscrew (7/16-14 x 1½")O-RingBearing Ass'y90° Swivel
Straight Swivel
Inlet Flange
Outlet Flange
ElectricHydraulicAir
A.C.D.C. (12V)D.C. (12V expl.)D.C. (24V expl.)AirHydraulic
A.C.D.C. (12V)D.C. (12V expl.)D.C. (24V expl.)AirHydraulic
PARTS COMMON TO BEVEL GEAR DRIVES MODELS(REF. PAGE 7)
ITEM# DESCRIPTION PART NO. QTY
REELCRAFT PART NUMBER IDENTIFICATION
SERIES 400000HOSE REELS
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
*Bevel adaption kit for motorized models available.Consult Reelcraft for details.
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11
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165
17
1
23
45
67
43
7
25
42
185
196
2021
2223
8
9
10
324
512
2526
2728
19
4140
39
38
33
37 363 35 34
3332
31
291
30
SERIES 400000HOSE REELS
REELCRAFT INDUSTRIES, INC. � ONE REELCRAFT CENTER � P.O. BOX 248 � COLUMBIA CITY, IN 46725 � (800) 444-3134 / (260) 248-8188 � FAX: (260) 248-2605E-MAIL: [email protected] � INTERNET: www.reelcraft.com
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44
45
121
243
45
46
78
9
47
48
1015
16
43
18
5
17
6
2
1413
7
25
42 12
2625
2911
1
8
330