SEIRI 自働化 Sort SEITON 看板 SEISO · SEIRI Scegliere e separare Sort SEITON Ordinare Set in...
Transcript of SEIRI 自働化 Sort SEITON 看板 SEISO · SEIRI Scegliere e separare Sort SEITON Ordinare Set in...
heijunka
平準化
改善kaizen
kanban
看板muda
無駄
jidoka
自働化SEIRI Scegliere e separareSort
SEITON OrdinareSet in order
SEISO PulireShine
SEIKETSU Standardizzare e procedurareStandardize
SHITSUKE RispettareSustain
WHY 5S? Migliorare le condizioni di lavoro Improve working conditions Migliorare la qualità lavoro Improve the job quality Migliorare la sicurezza e la salute Improve the safety and the health Facilitare la sistemazione Facilitate the setup Facilitare la ricerca del materiale/degli attrezzi Facilitate the search of the material/utensils Guadagnare tempo Gain some time Evitare di sporcare Avoid getting dirty Migliorare l’immagine dell’azienda Improve the company image Diminuire il rischio di errori Decrease the risk of errors
5S
SHORT DAILY MEETING WITH OPERATORS
ORGANIZATIONOrders of production not optimized (not gathered)Anticipate orders of productionAvailability of the support offices
PROCESSESProcesses complexes with different operationsMachines/Equipments.Processes of production not optimized.Postings with long workmanships.flow not continuous
VERIFY EFFICIENCIESBOM times not correctedAIC discontinuous
OVERPRODUCTIONSpace issuesOrder in the location of the material
WAITINGSupplier DeliveriesCompliant Material
HANDLINGMaterial handling from production to warehouse
QUALITYNot conformity.Selection of good pieces
IMPROVEMENT OF THE EFFICIENCIES: PROBLEMS ENCOUNTERED
CAUSEDESCRIPTION
4,83
1,82 1,78 1,661,51
0,830,62 0,53
0,35
0,80
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operator 1 operator 2 operator 3 operator 4 operator 5 operator 6 operator 7 operator 8 operator 9 operator 10
MONTHLY EFFICIENCIES SUMMARY
LOGISTIC FLOW
I OI O
WAREHOUSEM
OUTPUTFICTITIOUS
PRODUCTION
INPUT
PACKAGING
ERRED QUANTITY WAREHOUSEMEN
MATERIAL NOT LOCATED IN PHASE OF UNLOADING
CONSUMPTION MATERIALMANAGED AS SKU
WRONG QUANTITY NOT VERIFIED
WRONG QUANTITY IN LOADING LIST
INCORRECT TRANSPORT DOCUMENT
MATERIAL MOVED BY WAREHOUSEMEN
RECTIFICATIONS EFFECTED FROM THE OFFICE WITHOUT THE CORRECTION OF THE LOCATION
MATERIAL MOVED WITH WRONG QUANTITY
ADVANCEMENTS WITH WRONG QUANTITY REP. TRANCIATURA
ADVANCEMENTS WITH WRONG QUANTITY REP. PIEGA
ADVANCEMENTS WITH WRONG QUANTITY REP. ASSEMBLAGGIO
ADVANCEMENTS WITH WRONG QUANTITY REP. MONTAGGIO
EXECUTION OF PHASES WITH WRONG ORDER
MATERIAL MOVED WITHOUT SOFTWARE REGISTRATION
MATERIAL MOVED TO THE WRONG LOCATION
USING A DIFFERENT PACKAGE WITHOUT COMUNICATION
WRONG POSITION OF THE PACKAGES INSIDE THE BILL OF MATERIALS
BILL OF MATERIALS EDITED WITHOUT MODIFICATIONS OF THE ORDER OF PRODUCTION
LOCATIONSPOSITIVENEGATIVE
F I S H B O N E
SUMMARYOF THE EFFECTEDACTIONS
SUMMARY OF THE ACTION PLAN
SOUDURE PLIAGE MAGASIN BUREAUX GENERAL TOTALMONTAGE
TOTAL
CLOSED
OPENED
18 17
1
106 4
9 9
05 5
0 01 1
12 11
55
49
11
16
TITLE PI ILTOM Action Plan SIM BENDING
Subject Bending
Responsables of the action Plan XXXXXXX
Other parts involved Operators
Notes:
Updated on:
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