SCB-1600 Complete Manual.pub

1

SCB-1600 Serial # __________________________________________________ Engine Serial # _____________________________________________________

3706 Mill Creek Drive NE Comstock Park, MI 49321 VOICE: (616) 447-9076 FAX: (616) 447-9078

E-mail: [email protected] www.bwmanufacturing.com

Version 10/2014

Part# C-1908

2

INTRODUCTION…………………………….. PAGE 4 TERMS & CONDITIONS OF SALE..................PAGE 5 & 6 HAZ-MAT SAFTEY WARNING........................PAGE 7 WARRANTY BREAKDOWN............................PAGE 8 EQUIPMENT SPECIFICATIONS......................PAGE 9 CHASSIS WEIGHT BREAKDOWN…………..PAGE 10 SERVICE INTERVAL CHART………………..PAGE 11 CHASSIS OPERATION……………………..…PAGE 12 CHASSIS SERVICE……………………………PAGE 13 - 17 CHASSIS PARTS ………………………...........PAGE 18 - 27

Index

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BLAST HEAD INSTALLITION………............PAGE 28 & 29 BLAST HEAD OPERATION..………...............PAGE 30 BLAST HEAD SERVICE……………...............PAGE 31 - 33 BLAST HEAD PARTS…………………...........PAGE 34 - 37 SCARIFIER HEAD INSTALLATION…….......PAGE 38 SCARIFIER HEAD OPERATION..……….......PAGE 39 SCARIFIER HEAD SERVICE…………….......PAGE 40 SCARIFIER HEAD CAGE INSTALLATION...PAGE 41 SCARIFIER HEAD PARTS……………............PAGE 42 - 44 DIAMOND GRINDER INSTALLATION……..PAGE 45 -47 DIAMOND GRINDER OPERATION…………PAGE 48 DIAMOND GRINDER SERVICE……………..PAGE 49 & 50 DIAMOND GRINDER PARTS………………..PAGE 51 - 57

Index

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INTRODUCTION FORWARD WARNING READ THIS MANUAL CAREFULLY PRIOR TO OPERATING THE EQUIPMENT IN ORDER TO UNDERSTAND HOW TO OPERATE AND SERVICE THE EQUIPMENT CORRECTLY. FAILURE TO PROPERLY REVIEW THIS MANUAL COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAM-AGE. This manual should be considered a permanent part of the equipment and should remain with the equipment at all times. Please note the following:

Measurements in this manual are given in metric and standard U.S. measurement equivalents.

Use only correct replacement parts and fasteners. Fasteners may require specific tools. Right and left hand sides are determined by facing forward while sitting in the seat behind the steering wheel.

THIRD-PARTY MANUFACTURER INFORMATION This equipment contains an engine manufactured by a third-party manufacturer. This engine may be covered by the manufacturer’s standard factory warranty and the manufacturer may require that all repairs and/or service be com-pleted pursuant to its warranty terms and conditions. Please refer to the product manual and Warranty Breakdown for additional information on this warranty and any registration requirements.

SHRR 3140896v2

5

TERMS AND CONDITIONS OF SALE

1. Parties. “Seller” means BW Manufacturing, Inc. “Buyer” means any entity or individual purchasing goods from Seller.

2. Terms and Conditions of Sale. These Terms and Conditions of Sale define the relationship of Buyer and Seller and apply to all sales of equipment (including, but not limited to Shotblasters, Scarifiers, Diamond Grinders/Polishers, Concrete Dust Collection Systems, and Trailers), components incorporated into equipment, parts, supplies, materials or other personal property (individually and collectively, “Equipment”) by Seller to Buyer. Buyer acknowledges and agrees that these Terms and Conditions of Sale are incorporated in, and are a part of, any contract of sale and each quotation, purchase order, invoice, and any other document relat-ing to the sale of Equipment by Seller to Buyer (these documents are collectively referred to as the “Agreement”). 3. Quotation Expiration. Written quotations signed by Seller are valid for a period of 30 days unless otherwise noted by Seller.

4. Pricing. Prices for Equipment and other related information shown in any Seller product publication, including but not limited to catalogs, brochures, and websites, are subject to change without notice. Prices do not include related freight charges, use tax, sales tax, excise tax, value-added tax, or similar taxes, or charges of any nature whatsoever imposed by any governmental au-thority unless otherwise expressly noted by Seller.

5. Taxes. Prices quoted do not include (and Buyer shall pay) all taxes and fees of any kind that may be levied or imposed on ei-ther party by federal, state, municipal, or other governmental authorities in connection with the sale or delivery of the Equipment by Seller.

6. Terms of Payment. Unless Buyer has obtained credit approval from Seller, payment is due and payable to Seller in cash on completion of Seller’s delivery obligation (COD). For Buyers with credit approval, any amounts due by Buyer to Seller that are unpaid on or after 30 days of Seller’s invoice will bear interest at the simple interest rate of 2 percent (2%) per month or the maxi-mum rate permitted by law, whichever is less. The accrual or payment of any interest as provided above will not constitute a waiv-er by Seller of any rights and remedies in connection with a default by Buyer. Buyer will pay all court costs, attorney fees, and other costs incurred by Seller in collecting past-due amounts, including interest. If shipment or delivery of Equipment is delayed by or at the request of Buyer, payment will remain due in full on the original delivery date for Buyers without credit approval or 30 days from the date of Seller’s invoice for Buyers with credit approval. In either such event, Seller may impose, and Buyer shall pay, storage charges and other incidental expenses incurred by Seller as a result of the delay in addition to any interest on late payments as described above.

7. Security Interest. As security for payment of all amounts due to Seller, Buyer grants to Seller a security interest in all Equip-ment sold by Seller to Buyer, and Seller will have all rights of a secured party under the Uniform Commercial Code with respect to the Equipment. Buyer appoints Seller as its attorney-in-fact with authority, at Seller’s option, to take actions as Seller deems rea-sonable in the circumstance to perfect the above security interest in any one or more jurisdictions, and Buyer shall pay all applica-ble filing fees. 8. Limited Express Warranty. For a period of ninety (90) days from the completion of Seller’s delivery obligation under this Agreement, Seller warrants that a limited selection of components manufactured by Seller and incorporated into the Equipment will be free of defects in material and workmanship. A complete list of components covered under this warranty (“Warranty Break-down”) is available at [www.bwmanufacturing.com/warrantybreakdown] and is incorporated in its entirety into this Agreement. In the event Buyer has a claim related to the components covered under this warranty, Buyer shall be bound by the then-current Warranty Breakdown. Buyer’s sole remedy for breach of this warranty is limited to repair and replacement, within the warranty period, of defective components manufactured by Seller and covered under this warranty pursuant to the Warranty Breakdown. Buyer is responsible for all shipping costs arising out of any warranty service provided by Seller. SELLER EXPRESSLY DIS-CLAIMS AND EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WITH REGARDS TO THE EQUIPMENT AND/OR COMPONENTS MANUFACTURED BY SELLER AND INCORPORATED INTO THE EQUIPMENT, WHICH ARE NOT IN-CLUDED IN THE ABOVE REFERENCED WARRANTY, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FIT-NESS FOR A PARTICULAR PURPOSE. BUYER ASSUMES FULL RESPONSIBILITY THAT THE EQUIPMENT PURCHASED UNDER THE AGREEMENT MEETS THE SPECIFICATIONS AND/OR INTENDED USE OF BUYER, AND SELLER MAKES NO REPRESENTATION WITH RESPECT THERETO. 9. Disclaimer of Third-Party Component Warranties. THE SOLE REMEDY AVAILABLE TO BUYER WITH RESPECT TO DE-FECTS IN THE COMPONENTS MANUFACTURED BY THIRD PARTIES WILL BE AGAINST THE THIRD PARTY MANUFAC-TURER UNDER ANY APPLICABLE MANUFACTURER’S WARRANTY TO THE EXTENT AVAILABLE TO BUYER. WITH RE-GARDS TO COMPONENTS MANUFACTURED BY THIRD PARTIES AND INCORPORATED INTO THE EQUIPMENT, SELLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, RELATING TO THE COMPONENTS, WHETHER BASED ON BREACH OF WARRANTY OR CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

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10. No Consequential Damages. IN NO EVENT WILL SELLER BE LIABLE OR RESPONSIBLE FOR ANY SPECIAL, INCI-DENTAL, CONSEQUENTIAL, EXEMPLARY, OR PUNITIVE DAMAGES, OR FOR EXPENSE OCCASIONED BY THE USE OF DEFECTIVE EQUIPMENT.

11. Delivery. Any delivery dates or other schedule of performance by Seller are approximations, and the sole obligation of Seller with respect to the schedule of delivery or performance will be to use commercially reasonable efforts to deliver the Equipment, or otherwise to perform, consistent with the reasonable demands of its business. In any event, Seller will have no liability to Buyer or any other person for delays in performance due to strikes or labor disputes of any type; accidents, fire, floods, acts of God, or ac-tions by governmental authorities; acts, omissions, or delays of Buyer or any other third party; shortages of labor; or without limita-tion of the above, for any causes reasonably beyond the control of Seller.

12. Title and Risk of Loss. Title to and risk of loss to the Equipment will pass to Buyer on delivery by Seller F.O.B. Seller’s place of business, located at 3706 Mill Creek Dr. NE, Comstock Park, Michigan, 49321.

13. Inspection and Acceptance. Buyer will have two (2) days from the date of delivery to inspect the Equipment for defects and nonconformance and to notify Seller, in writing, of any defects, nonconformance, or rejection of the Equipment. After this period, Buyer will be deemed to have irrevocably accepted the Equipment. After acceptance, Buyer will have no right to reject the Equip-ment for any reason or to revoke acceptance. Seller is not responsible for damage to the Equipment arising out of the shipment of the Equipment to Buyer. Claims for damage due to shipping must be made by Buyer to the freight carrier.

14. Return of Equipment. All returns will be pursuant to Seller’s instructions. Buyer must contact Seller for a Return Material Au-thorization (RMA) before returning any Equipment. All returns must reference the RMA number along with the original invoice num-ber and the reason for return.

15. Cancellation or Termination. In the event of cancellation of the Agreement by Buyer, or in the event of default under the Agreement by Buyer that is not cured within 30 days after notice by Seller, Buyer will pay to Seller on demand all direct and indirect costs (including, without limitation, all applicable restocking or cancellation charges, including reimbursement for direct costs as-sessed by the manufacturer) incurred directly or indirectly by Seller in connection with the Agreement, all as reasonably determined by Seller, plus any lost profit. In no event, however, will any amount payable by Buyer under the Agreement exceed the total price payable by Buyer for the Equipment. 16. Modifications and Waiver—Entire Agreement. The Agreement contains the entire agreement between Seller and Buyer and can be modified or rescinded only by a writing signed by both parties. If any term of the Agreement is held invalid or unenforceable, all other terms of the Agreement shall remain in effect. Any document submitted by Buyer to Seller confirming its intention to pur-chase Equipment described in the Agreement will be deemed to constitute a confirmation and acceptance of the Agreement, even if the document states terms in addition to or different from those in the Agreement. All agreements between Seller and Buyer will be solely under the terms and conditions of the Agreement and Seller objects to any and all additional or different terms contained in any document submitted to Seller by Buyer. Any execution by Seller of any other document submitted by Buyer in connection with the purchase of Equipment does not constitute acceptance of or agreement to any terms and conditions in addition to or different from those contained in the Agreement, but will constitute only acknowledgment of receipt of the document. In addition, Buyer’s acceptance of these terms shall be conclusively presumed by Buyer’s (i) acceptance of delivery of or (ii) payment for Equipment covered under the Agreement.

17. Compliance with Laws. Buyer will be responsible for compliance with any and all federal, state, or local laws or regulations respecting safety or respecting use of the Equipment and shall indemnify and hold Seller harmless from and against any and all claims of violations of laws or regulations or other claims of personal injury or property damage directly or indirectly related to the installation, maintenance, or operation of the Equipment.

18. Export Control. Equipment supplied by Seller may be subject to various export laws and regulations. It is the responsibility of the exporter and Buyer to comply with all laws and regulations. If any required export authorization is denied, Seller will be relieved of any further obligation related to the sale and delivery of the Equipment.

19. Governing Law and Venue. This Agreement will be governed by and construed in accordance with the laws of the State of Michigan. Buyer submits to personal jurisdiction in Michigan. Seller and Buyer agree that any action arising out of the sale of goods or services in accordance with this document will be brought, heard, and decided in a court located in Kent County, Michigan and that this venue is convenient. . 20. Authority. Each signatory represents that it has all requisite authority to execute the Agreement on behalf of its principal and that the Agreement is fully enforceable against the principal in accordance with its terms.

SHRR 3140889v1

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B W MANUFACTURING, INC.

GENERAL SAFETY & HAZARDOUS MATERIALS WARNING WARNING SURFACE PREPARATION EQUIPMENT CAN BE DANGEROUS IF NOT OPERATED PROPERLY. THE OPERATOR IS RESPONSIBLE FOR THE SAFE OPERATION OF THIS EQUIPMENT. The operator must carefully read and follow any warnings or safety instructions provided with the equipment prior to operating the equipment. Do not remove any safety devices or warnings on the equipment. WARNING FLOOR AND/OR DECK SURFACES MAY BE COATED WITH OR CONTAMINATED BY HAZARDOUS MATERIALS. Typical examples of hazardous materials include (i) tile mastic (likely to contain asbestos); (ii) stained areas near electrical equipment (potentially containing PCBS); (iii) paint (potentially con-taining lead); (iv) stained floor areas in chemical or other industrial facilities (potentially containing toxic pesti-cides, cleaning fluids, solvents, or other harmful chemicals). WARNING Preparation equipment is used to remove surface material from a variety of surfaces. The surface preparation process often generates large amounts of dust and other small particles, which are released into the air. WHEN A SURFACE CONTAINS HAZARDOUS MATERIALS, EXPOSURE TO THE DUST GENER-ATED BY THE PREPARATION EQUIPMENT MAY POSE A HEALTH RISK. INSPECT ALL SURFACES FOR POSSIBLE CONTAMINATES PRIOR TO USING PREPARATION EQUIPMENT AND CONSULT HAZARDOUS MATERIAL EXPERTS AND GOVERNMENT AUTHORITIES BEFORE OPERATING PREPARATION EQUIPMENT ON SURFACES SUSPECTED OF CONTAINING HAZARDOUS MATERI-ALS. WARNING BW MANUFACTURING, INC. IN NO WAY REPRESENTS THAT ITS PREPARATION EQUIPMENT IS SUITABLE OR APPROVED FOR REMOVING HAZARDOUS MATERIALS FROM CON-TAMINATED SURFACES. DO NOT ATTEMPT TO USE ANY PREPARATION EQUIPMENT MANUFAC-TURED BY BW MANUFACTURING, INC. ON ANY CONTAMINATED SURFACE. It is the responsibility of the preparation equipment operator and/or the contractor using the preparation equipment to inspect the pro-posed worksite for contaminates and obtain approval from contamination experts and/or government authorities before using BW Manufacturing, Inc. preparation equipment. It is also the responsibility of any contractor using preparation equipment to inform its employees or subcontractors of all potential health risks associated with op-erating preparation equipment and to ensure its employees or subcontractors are protected from exposure to harmful materials. BW MANUFACTURING, INC. IS NOT RESPONSIBLE FOR ANY INJURY, ILLNESS, DEATH, OR PROP-ERTY DAMAGE THAT MAY RESULT FROM IMPROPER USE OF ITS PREPARATION EQUIPMENT OR OTHER PRODUCTS

SHRR 3140898v1

8

Item NONE 90 DAYS 1YEAR / 500 HR 2 YEARS / 2000HR WARRANTED BY:

Chassis O B W Mfg., Inc.

Engine O John Deere

Clutch O Twin Disc

Compressor O John Deere

Hydraulics O B W Mfg., Inc.

Dust Filters O B W Mfg., Inc.

BH-16 Blast head O B W Mfg., Inc.

Blast paddles O B W Mfg., Inc.

SC-16 Scarifier head

O B W Mfg., Inc

Scarifier cage O B W Mfg., Inc.

Main Shaft O B W Mfg., Inc.

DG-50 Grinding Head

O

Diamond Mount O

Diamond Cutters O

Warranty Breakdown

WARRANTED BY: Company to Contact

John Deere Superior Diesel

1-800-521-0956

Twin Disc Palmer Johnson Distributor's

1-800-641-4334

Warehouse

630-250-0370

B W Mfg., Inc. B W Manufacturing, Inc.

Voice: 616-447-9076

Fax: 616-447-9078

E-mail: [email protected]

Warranty does not include travel time

9

SCB-1600 Equipment Specifications

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Model SCB-1600

Manufacture John Deere

Model PowerTech 4.5L Interim Tier 4

Type Vertical, Water Cooled, 4 Stroke Turbo Diesel

Number of Cylinders 4

Bore & Stroke 4.19” x 5” (106mm x 127mm)

Total Displacement 4.5L (276 cu. in.)

Engine Gross Power 74hp (55kW)

No Load Fast Idle 2500 RPM

Battery 2 - 12 Volt Deep Cycle Marine (550 CCA)

Fuel Type Diesel Fuel No.2 (Above 14F(-10C) Diesel Fuel No.1 (Below 14F(-10C)

Fuel Tank 18 Gallons (68L)

Engine Crankcase W/Filter 15 Quarts (13.5L)

Engine Coolant 5 Gallons (19L) (Recommended Coolant John Deere Cool-Gard)

Hydraulic Tank 12 Gallons (45L)

Overall Length 120 in. (305cm)

Overall Width 54 in. (140cm)

Overall Height 65 in. (165cm)

Wheel Base (length) 67 in. (170cm)

Wheel Base (width) 49 in. (124cm)

Weight (Chassis) 4900 lbs. (2222kgs) (weight includes approx. 800 to 1,200 lbs of material)

Front Tire 12” x 4.5” x 8” (31cm X 12cm X 21cm) Non-Marking

Rear Tire 15.5” x 5” x 10” (40cm X 13cm X 26cm) Non-Marking

Steering Hydraulic Assisted Power

Brake Hydraulic Assisted Power

Travel Speed 3.5 mph (5.63km/h)

Weight (BH-16 Blast Head) 900 lbs (409kgs) (weight includes approx. 150 to 200 lbs of blast media)

Weight (SC-16 Scarifier Head) 600 lbs (273kgs)

Weight (DG-50 Diamond Grinder/Polisher) 800 lbs (363kgs)

Sound Level 96 dba

Power 80hp @ 2400 RPM 100% Load

NMHC + Nox CO Pm

Muffler Only 4.4 1.2 0.33

Muffler & Scrubber 3.4 0.08 0.12

10

56”

82” 82”

Total area of 2296 square inches.

2050 LBS 980 LBS

1730 LBS

SCB-1600 Footprint

Chassis (full fluids/fuel and avg. operator) Shotblast Head Attachment (200 lbs of steel Shot)

*Shotblast Head in the UP position.

Total Weight: 4,760 LBS

(add approximately 800 to 1,200 LBS for material capacity)

11

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C

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A

Starting & Operation Instructions

Begin by holding in the tattletale switch (A) turn the ignition key (B) to the start position

and start the engine. Continue to hold the tattletale switch down until oil pressure

gauge (C) stabilizes. If tattletale switch is released during this process machine will

quit running.

Once machine is running, engage blower (D) and clutch (E), increase engine rpm with throttle (F) to desired rpm. Use the control handle (G) to raise and lower the head. Af-ter the electronic brake (H) is turned OFF the machine will move forward and back-

ward with the control handle (G).

E D H F G

G

I

SCB-1600

Chassis Operation

13

Filter Replacement

The hydraulic filter (A) and fluid should be replaced every 300 hours, with the fluid level being only 2” below the top

of the tank (B).

Engine oil and filter (C) should be changed every 100 hours, using the oil drain tube

(D).

Along with the inline fuel fil-ter (E), pre-air filter (F) and

main air filter (G).

F G

B

D

A

C

E

SCB-1600

Chassis Service

14

Greasing The Machine

Lift Arm Bearing Mount (A), PTO Bearings (B), Front Spindle (C), Clutch (D), and Control Arm Shaft Bearings (E) should be greased every 10 hours

of operation. Only one pump of grease is necessary.

C

D

Adjusting The Safety Switches.

Neutral Safety Switch (F) needs to be fully seated into the machined groove in collar (G) for ma-

chine to start. This adjustment is made by loosen-ing the set screw in the collar and turning until

switch is fully extended. Back Up Alarm Switch (H) & Neutral Safety Switch (F) activation may

be adjusted by raising or lowering the position of the switch (I).

E F

G

H I

SCB-1600

Chassis Service

A

Generation 1 Generation 2

B

15

Belt adjustment for PTO shaft.

This is done through the right side of the machine. Insert a bar into belt idler (A). As

you tighten, check sheave alignment.

A

Priming Fuel Pump.

To do this you need to first loosen the air bleeder screw (B) then prime the pump us-

ing the lever on the side of the pick-up pump (C). It may be necessary to “bump” the engine over slightly to allow manual lever to pump fuel. Pump lever until fuel

comes out of the air bleeder (B).

B

C

Resistance Block Adjustment

Resistance block (D) should be lubricated with a spray lubricant every 30 to 50 hours or as needed if control handle becomes hard to move. If handle moves to

freely, tighten bolt that compresses the block (E).

D

E

SCB-1600

Chassis Service

16

Air pressure Adjustment

Air pressure is set through the unloader valve mounted on the side of the compressor (A). To adjust, remove rubber cap and set pressure at

85 to 90 psi max (B).

A B

To determine if you have a bad dust filter.

Watch indicator lights and blower exhaust while the machine is in operation. If a puff of dust follows an

indicator light, that filter is bad and should be re-placed. Or when inspecting filters you find a layer of dust on the top of the filter inside the rubber seal ring, this is an indication that the filter is bad and

needs to be replaced.

(Using filters that are not designed for col-lector systems will cause a decrease in vacu-um and will reduce paddle and liner life).

SCB-1600

Chassis Service

Dust Filter Cleaning & Replacement. Watch the Magnehelic Gauge and when it reaches 10,

then the filters will need to be cleaned or replaced.

To clean filter manually, rotate the filter and gently tap the filter sides on the ground. Adverse conditions on the filters such as heavy grease, oil, glues, and moisture may require more frequent manual cleaning or replacement.

17

To set pulsation board “A”.

The “Locked” & “#Off’s” lights will be lit and 000 will be on display. 1. Press “Select” (A) to illuminate the “On Time” LED (E) 2. Press “Adjust” (B) to the required setting of 35 seconds (035) 3. Press “Select” (A) to illuminate the “Off Time” LED (D) 4. Press “Adjust” (B) to the required setting of 6 milliseconds (006) 5. Press “Select” (A) to illuminate the “# Valve” LED (C) 6. Press “Adjust” (B) to the required setting of 8 (008) 7. Press “Select” (A) to illuminate the “# Off’s” LED (G) 8. Press “Adjust” (B) to the required setting of all zeros (000) 9. Press “Select” (A) to illuminate the “Locked” & # Off’s LED (H)

The indicator lights (F) will come on each time it pulsates a filter.

A

B

D C E F G

Timing Board “A”

To set pulsation board “B”.

Set OFF time screw in board (A) so that the air pressure raises to maximum pressure and stays

there for 4 to 6 seconds before pulsating to the next filter. Air pressure should drop to 40 to 50 psi be-tween each pulsation. To adjust this, turn the ON time screw, usually to a low setting. Check lights

on board for proper operation . The ON light should be on at all times. The indicator lights (B)

will come on each time it pulsates a filter.

A

B

Timing Board “B”

SCB-1600

Chassis Service

18

1. C-1811 Oil Pressure Gauge 2. C-1809 Fuel Gauge 3. C-1810 Water Temperature Gauge 4. C-1844 Ignition Switch 5. C-1842 Emergency Stop Switch 6. C-1806 Override Switch 7. C-1708 Cigarette Lighter 8. C-1846 Volt Meter 9. C-1845 Tachometer & Hour Meter 10. C-1847 Head Light Switch

1 2 3

4

5 6

7

10

9 8

1. B-063 Laser Light Assembly (discontinued)

2. C-1711 Headlight 3. B-1413-AS Front Wheel

1

2

3

SCB-1600

Chassis Parts

1. C-1798 Vacuum Gauge 2. C-1724 Throttle Cable 3. C-1627 Inner Handle Cover C-1628 Outer Handle Cover 4. C-1626 Shot Valve Switch 5. C-1712 Seat 6. C-1735 Steering Column 7. C-1833 Steering Wheel

1 2 3 4 5 6 7

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00-1

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19

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16

1. L-001-AS Lift Plate 2. C-1689 Tension Arm Bushing 3. C-1665 Tension Arm Snap Ring 4. L-018-AS Lift Support Bushing Tube W/Bushings 5. C-1663 Support Shaft Snap Ring 6. L-010 Support Shaft 7. 1/2”-13x1-½” Tension Arm Lock Bolt 8. L-009 Tension Shaft Arm 9. L-008-AS Tension Shaft 10. V-1035 Cotter Pin 11. L-012 Lower Rear Lift Arm Pin 12. 18MMFW Washer 13. C-1681 Lift Arm Bushing 14. L-016-AS Lift Arm 15. 1/2”-13x1-½”Head Stop Lock Bolt 16. L-007-AS Head Stop

SCB-1600

Chassis Parts

1. C-1843-AT Muffler or C-1895-AS Catalytic Converter/Scrubber (OPTION) 2. C-025 Dust Collection Tube 3. C-1731 Hump Hose 4. C-1693 Clutch/PTO Sheave 5. C-1682 Clutch/PTO Bushing 6. C-1680 PTO Drive Belt 7. B-1412-AS Rear Tire

1

3

2

5 4

6

7

8

9 1

(Inset Photo) 8. B-067-AS PTO Tensioner Arm 9. C-1694 Idler Sheave 10. C-1691 Idler Bushing

1 2 3 4

1. C-1656-A Intake Hose 2. C-1639 Intake Hose Clamp 3. C-1698 Pre-Air Filter 4. C-1697 Air Filter

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20

1. V-122-AS Plastic Filter Nut 2. 10129-B Blend Filter (Stock Filter) Optional Filter 10129-D Moisture Resistant Optional Filter 10129-H HEPA (special order)

1 2

SCB-1600

Chassis Parts

1 2 3 4

8 7 6 5 11 10 9 12

1. L-006-AS Lift Arm Bearing Mount 2. L-023-AS PTO Tube Assembly(includes tube, shaft, bearings, & snap rings) 3. C-1683 PTO Input Drive Bushing 4. C-1692 PTO Drive Sheave 5. C-1714-A Scarifier Drive Sprocket 6. C-1715-A Blast Head Drive Sprocket 7. F-014 PTO Output Drive Bushing (superseded by C-1696) 8. C-1725 PTO Tube U-Bolt 9. L-022 PTO Tube (Tube Only) 10. C-1677 PTO Bearing 11. C-1664 PTO Shaft Snap Ring 12. L-023 PTO Shaft (Shaft Only)

Generation 1 (Machines Built Prior to 01/01/10) DISCONTINUED

1 2 3 4 5

6 7 8

1. C-1692 PTO Drive Sheave 2. C-1683 PTO Input Drive Bushing 3. C-1873 PTO Bearing (Frame) 4. B-1627 PTO Bearing (Frame) 5. L-023-C PTO Shaft 6. F-034 Bearing Spacer 7. F-014 PTO Output Bushing 8. C-1715-A Blast Head Drive Sprocket

Generation 2 (Machines Built After to 01/01/10) DISCONTINUED

1

2

4

3

1. C-002-AS Collector Door 2. C-1636 Rear Bumper 3. V-1014 Collector Door Handle 4. C-010-L Rear Door Latch (Left) C-010-R Rear Door Latch (Right)

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0

21

1. C-1833 Steering Wheel 2. C-1735 Steering Column 3. C-1738 Steering Orbital 4. 164-7-7-62-A Left Steering Hose 5. 164-7-9-74-A Orbital To Hyd. Tank Hose 6. 164-8-7-24-A Orbital To Flow Divider Hose 7. 164-7-7-67-A Right Steering Hose

1

2

3 4 5 6 7

1. B-069-AS Steering Ball Joint 2. C-1789 Steering Hyd. Cylinder

2

1

1. F-025-AS Front Spindle 2. C-1687 Steering Bushing 3. C-1710 Wheel Hub 4. C-1849-A Hub Seal 5. C-1801 Steering Flange Bushing 6. C-1688 Steering (in frame) Bushing 7. F-019-AS Steering Control Arm

1

3 5 6 7

2

4

SCB-1600 Chassis Parts

1. 164-8-7-30-A Rear Drive Drain Crossover Hose 2. 168-1-1-31-A Drive Crossover Hose 3. C-1787-R Right Drive Motor 4. C-1707 Fuel Sending Unit 5. F-006 Upper Fuel Tank Strap 6. F-046 Upper Fuel Tank Rubber

1 2

3

4 5 6

1

2 3 4 5

1. 164-8-7-50-A Rear Drive Drain Hose 2. C-1787-L Left Drive Motor 3. B-032-AS Fuel Tank 4. F-005 Lower Fuel Tank Strap 5. F-047 Lower Fuel Tank Rubber (not shown)

Generation 1 Wheel Motors DISCONTINUED - Limited Parts Available

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00-1

1 D

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22


Generation 3 Wheel Motors

4 3

2 1

5 6 7

1. 168-1-1-33-A Hyd. Pump To Brake Valve Lower Hose 2. 168-1-1-33-A Hyd. Pump To Brake Valve Upper Hose 3. C-1859 Brake Valve Sub Plate (Gen 2 & 3 Only) 4. D-1207 Brake Valve (Gen 2 & 3 Only) 5. 168-1-2-20-A Right Wheel Motor To Pressure Relief Valve Hose 6. C-1858 Pressure Relief Valve 7. 168-1-2-16-A Left Wheel Motor To Pressure Relief Valve Hose

Generation 2 ONLY DISCONTINUED - Limited Parts Available

1 2 3

1

2

4

1. C-1773 Adapter 2. C-1759 Adapter 3. C-1780 Fitting 4. C-1781 Fitting

1. 168-1-2-16-A Left Wheel Motor to Brake Valve Hose 2. C-1859 Brake Valve Sub Plate (Gen 2 & 3 Only) 3. D-1207 Brake Valve (Gen 2 & 3 Only) 4. 168-1-2-20-A Right Wheel Motor To Brake Valve Hose

1

1 2 3 4

2. 164-8-7-52-A Blower Motor Drain Hose 3. 168-1-2-31-A Drive Crossover Hose

Attachment Side Of

Machine

Drivers Side Of

Machine

4

2 3

5

6 7

5. 168-1-2-31-A Drive Crossover Hose 6. 164-8-7-52-A Motor Drain Hose 7. 164-8-7-30-A Drive Crossover Drain Hose

1

2

Generation 4 (Brake Valve & Sub-Plate Only)

1. H-748 Brake Valve 2. H-727-1 Sub Plate

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6

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7

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8

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9

23

1. C-1785 Hydraulic Cooler 2. C-1724 Throttle Cable 3. C-1836 Starter

1 2 3


Tier II Engine & Accessories

1. C-1784 Hydraulic Pressure Gauge 2. C-1756 Hydraulic Pump - Accessory 3. C-1830 Secondary Fuel Filter 4. C-1760 Hydraulic Pump - Drive 5. C-1655-A Air Compressor Intake Hose 6. C-1706 Oil Filter 7. C-1802 Air Compressor (NEW) C-1838 Air Compressor (REBUILT) 8. C-1783 Air Pressure Gauge 9. C-1978 Air Compressor Coolant Hose

1 2 4 5 6 7 8 9 3

1. E-014-AS Resistance Mount 2. E-012 Resistance Rod 3. C-1666 Spring Plunger 4. E-013 Resistance Block 5. C-1631 Resistance Rod End 6. E-011-AS Pump Control Arm 7. C-1631 Control Arm Rod End

2 3 5 6 7 4 1

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2

24

Tier III & Interim Tier IV Engines & Accessories

1. E-023-A Air Cleaner Mount 2. C-1784 Hydraulic Pressure Gauge 3. C-1756 Hydraulic Pump - Accessory 4. C-1830 Secondary Fuel Filter 5. C-1760 Hydraulic Pump - Drive 6. C-1724 Throttle Cable 7. C-1783 Air Pressure Gauge 8. C-1802 Air Compressor (NEW) C-1838 Air Compressor (REBUILT) 9. C-1721 Alternator 10. C-1723 Fan Belt 11. C-1813 Engine Fan 12. C-1876 Radiator

1 2 3 4 5 6 7 8 9 10 11 12

1. E-017 Upper Radiator Mount 2. E-021 Hyd. Cooler Spacer 3. C-1785 Hydraulic Cooler 4. E-022-AS Muffler/Converter Mount 5. C-1843-AS Muffler C-1895-AS Converter/Scrubber (Includes Hardware) 6. C-1894 Muffler Strap 7. C-1836 Starter 8. C-1656-A Intake Hose 9. C-1639 Hose Clamp 10. C-1906 Air Cleaner Housing

1 2 3 4 5 6 7 8 9 10


1. C-1784 Hyd. Pressure Gauge 2. C-1744 Adapter 3. C-1753 Adapter 4. C-1899 Adapter 5. C-1756 Hydraulic Pump - Accessory 6. C-1775 Adapter 7. C-1748 O-Ring 8. C-1772 Adapter 9. C-1774 Adapter 10. C-1760 Hydraulic Pump - Druve 11. 5/16-24x3/4SCHS Socket Head Cap Screw 12. E-005-AS Hyd. Pump Adapter 13. C-1868 “A” Style Gasket 14. C-1970 Compressor Flange 15. C-1802 Air Compressor (NEW) C-1838 Air Compressor (REBUILT 16. C-1869 “B” Style Gasket 17. C-1768 Adapter 18. C-1778 Adapter 19. V-1042 Adapter 20. D-1212 Adapter

2 3 4 5

6

1

7 8 9 10 11 12 13 14 15 16

17 18 19 20

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-24

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5

25

1. B-038-AS Control Arm 2. C-1786 Directional Control Valve 3. C-1726 Parking Brake Cables (DISCONTINUED) 4. C-1727 Parking Brake Lever (DISCONTINUED)

1

2

3

4

1. 168-1-3-32-A Collector To Solenoid Hose 2. C-1621 Check Valve 3. 168-1-1-65-A Compressor To Collector Hose

1

3

2

SCB-1600

Chassis Parts

1 2 3

4 5 6 7 8 9 10 11 12

1. C-1718 Neutral Safety Switch 2. C-1718 Back Up Alarm Switch 3. C-1803 Back Up Alarm 4. C-1631 Control Arm Rod End 5. C-1676 Control Arm Shaft Bearings 6. B-042-AS Neutral Safety Switch Collar 7. B-042-BAS Back Up Alarm Switch Collar 8. C-1791 Flow Divider 9. C-1788 Lift Cylinder Control Valve 10. C-1736 Lift Cylinder 11. B-040 Connecting Rod (not shown) 12. B-068-AS Control Arm Tensioner

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00-2

6 D

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CB-

1600

-27

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00-2

8

26

4

1 2 3

1. C-1637 Orifice Bushing 2. C-1612 Popet Valve 3. C-1612-C Coil Pack 4. C-1814 Popet Rebuild Kit

SCB-1600

Chassis Parts

1. V-1028-B Shot Valve Feed Line 2. V-1028-G Shot Valve Return Line 3. C-1625 Shot Solenoid Valve 4. C-1624 Solenoid Connector (not shown) (Solenoid Connector not needed on Gen. 2) 5. 168-1-3-32-A Collector To Solenoid Hose

1 2 3 5 4

Generation 1

1 5 2 3

Generation 2

DISCONTINUED

1 2 3

5 6

7 8

4 9 10

1. C-012-AS Air Tank 2. 168-10-1-15-A Collector To Air Tank Hose 3. C-1662 Door Seal Material (sold by foot) 4. C-1673 Lid Strut 5. V-1034 Filter 6. C-1612-C Coil Pack 7. C-1612 Popet Valve & Coil Pack 8. C-028-AS Solenoid To Timer Board Wiring Harness 9. C-1671 Strut End (two per strut) 10. C-001-AS Collector Lid

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B-16

00-2

9

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0

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00-3

1

27

1. 168-1-2-74-A Valve Body to Blower Motor Hose 2. C-1739-AS Blower Motor 3. 164-8-7-39-A Blower Motor Drain Hose 4. 168-1-1-18-A Blower Motor To Hyd. Filter Hose 5. C-1703 Hydraulic Filter (not shown) 6. C-1793 Hyd. Filter Mount 7. 168-1-1-18-A Hyd. Return Hose

1 2 3 4 5 6 7

1. C-1719-A Pulsation Timing Board 2. C-1660 Pulsation Timing Board Enclosure Please note board dimensions when ordering

1

2

1 2 3 4

1. C-024 Blower Fan Bolt Shim 2. C-1611 Blower Fan 3. C-015 Blower Fan Adaptor 4. C-1739-AS Blower Motor

***CAUTION*** DO NOT HAMMER OR FORCE

BLOWER FAN ON MOTOR.

SCB-1600

Chassis Parts

C-1719-A (new style) 6 3/4” Wide

By 5” Tall

C-1719 (old style)

8 1/2” Wide By

6 7/8” Tall

DISCONTINUED

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2 D

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1600

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4

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28

BH-16

BLAST HEAD INSTALLATION

Blast Head Installation & Removal

Slide blast head backwards toward machine, sliding onto lift support shaft (A) install drive belt over

sprocket (B) rotate belt tension adjuster (C) and adjust head stop (D) then install head stop bolts (E). Connect

both air lines (F) and dust collection hose (G).

G

F

B

C E A D

E F

To Interchange Sprockets

Remove all six bolts (E). Reinstall the three longer bolts into the

threaded holes of the sprocket (F). Tighten bolts in small increments in a

circular pattern until sprocket is released from the bushing. Then remove bolts from sprocket. Slide new sprocket on bushing. Install the three longer bolts through the sprocket into the bushing. Tighten bolts in small increments in a

circular pattern. Tighten each bolt, NOT exceeding 35 foot pounds of torque. Re-

install three shorter bolts in threaded holes in sprocket and tighten.

NOTE Small sprocket C-1714-A is used for

BH-16 and large sprocket C-1715-A is used for SC-16 and DG-50.

29

I

F

G H

Blast Head Adjustment Install blast head on machine with the belt on loose. Sitting on level ground, loosen bolts (F) then jam bolt (G). Once bolts are loose mount will self align, at this point retighten mounting

bolts (F) and jam bolt (G). With belt tension arm in the forward tension position adjust bolt (H) to set proper belt tension. Belt should be able to be

twisted to a 90 degree angle (I)

(DO NOT over tighten drive belt, doing so may cause damage to machine and related parts.)

Belt Tension Belt should be able to be twisted to a 90 degree angle

***CAUTION*** DO NOT over tighten drive belt, doing so may cause

damage to machine and related parts.

I

BH-16

Blast Head Installation

30

BH-16

BLAST HEAD OPERATION

Blast Head Operation

Once machine is running, engage blower (D) and clutch (E), increase engine rpm with throttle (F) to wide open throttle. Use the control handle (G) to raise and lower the head, turn the shot on and off, and after the electronic brake (H) is turn OFF the machine will move forward and backward. Place machine in forward motion then turn shot on, and at

the end of each pass turn shot off while in forward motion.

ALWAYS raise blast head when turning.

E D H F G

G

I

31

Adjusting shot load.

Clean shot hopper and install new shot. Set blast head on a hardened steel plate.

Put shot load lever on heavy (F). Run the machine at full speed. Engage shot, engine rpm’s should not drop any

further than 85 rpm. If adjustment is needed, adjust the shot stop bolt (G).

F G

Blasthead Inspection All liners and liner bolts should be

inspected each time a new set of blades are installed.

Floater Plates

The Front Floater Plate (A) and Side Floater Plates (B & C) should always be

left loose to allow for movement.

Front (D) and Rear Roller (E) should be inspected at this time.

B

D

A

C

E

BH-16

Blast Head Service

32

To Install Line Stripe Adapter.

Remove Rear Roller Cover (A) and Lower Rear Liner (B) from Blast-

head and replace Lower Rear Liner with the Line Stripe Adapter (C) and

reinstall Rear Roller Cover. A

C

A

B

Shot Stop Assembly & Magnets The magnets in the Shot Stop Assembly (A)

and the housing (B) should be cleaned of heavy debris daily.

A

B

BH-16

Blast Head Service

33

To flip Rear Liner and install blades.

This can be done with the blast head connected to the machine or disconnected and flipped forward for ease of repair.

Remove rear cover plate (A) and remove rear lin-er (B) . Remove old blades and clean surface of drum. (blades are balanced and must be replaced as a set). To ensure proper blade installation, place blade material (C) on step (D) machined in to drum. Tighten the center bolts then the outer two bolts to 65 foot pounds of torque. Now rein-stall rear liner (B) and rear cover plate (A). Check clearance between blades and rear liner (E). There must be a minimum of 3/16” clearance. Check every blade for clearance using a 3/16” thick flat washer or a piece of flat stock for a gauge. The gauge must move freely through every blade. To set clearance, adjust bearings (F) and grease every 10 hours of service.

Floater plates, rollers and additional liners should be inspected at this time and replaced as needed . Upper liner and side liners should be replaced every 500 hours as needed. E

A

B

F

Blast Drum Blade Wear & Replacement

Depending on wear, the blades need to be replaced every 30 to 60 hours.

Blade wear consists of the front side edge of the blade rolling over no more than a

1/2” (A) vs. a new blade (B).

A

B

BH-16

Blast Head Service

A

B

34

1. B-1620 Spring Washer 2. B-1640 Rubber Floater Bushing (not shown) 3. H-037-AS Front Seal Plate 4. H-039 Front Seal Spacer (not shown) 5. B-1626-AS Brush Set (3 each per set)

1 2

3

4

5

BH-16

Blast Head Parts

1

2

3

4

6 5

7

1. S-1636 Lift Grip Shim (not shown) 2. S-1619-AS Lift Support Grip 3. S-1611 Back Liner 4. H-034-A Side Seal Plate 5. H-024-A Back Cover Plate 6. H-021-A Rear Roller Cover 7. S-1629-AS Rear Brush Set (2 each.)

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H-1

6-2

35

1. H-006-AS Belt Guard 2. H-059-A Lift Support 3. 1/2-13X3-1/2FT Jam Bolt 4. H-043 Tension Bolt

1

2

3 4

1. B-1615 Air Cylinder Mount Bracket 2. B-1613 Top Air Line (14”) 3. B-1614 Air Cylinder 4. B-1625 Gate Spring 5. B-1612 Bottom Air Line (13”) 6. B-1616 Air Cylinder Rod Clevis Kit 7. C-1681 Shot Gate Bushing 8. H-012-AS Shot Gate Adjuster 9. H-005-A Shot Throat Cover

2 3

4

5

7

8

1

6

9

BH-16

Blast Head Parts D

ia. B

H-1

6-3

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4

36

1. H-046-AS Blast Drum Assembly (Includes Main Shaft) 2. H-044 Blast Drum Main Shaft 3. H-056-A Bearing Shield 4. B-1627 Bearing & Collar 5. C-1714-A Sprocket 6. H-066 Bushing (superseded by B-1634) 7. H-042-MS Blast Drum Blade (sold in set of 6 each.)

2

1

3 4 5

6

7

1

2

3

4

5 6

1. H-030-A Shot Gate 2. H-005-A Shot Throat Cover 3. H-031-A Shot Feed Plate 4. H-003-A Shot Deflector 5. H-029-AS Shot Gate Stop 6. H-032 Shot Gate Shaft

1. V-1023 Lid Seal (sold by the foot) 2. H-035-AS Lid 3. H-055-A Lower Shot Screen 4. S-1603-AS Shot Stop 5. H-055 Upper Shot Screen

1

3

4

6

2

BH-16

Blast Head Parts D

ia. B

H-1

6-5

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-16-

6 D

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H-1

6-7

37

1

2

3 1. H-021-A Rear Roller Cover 2. H-041 Lower Rear Liner 3. S-1611 Back Liner

1

2

3

4

5

6

1. H-011 Outer Roller 2. S-010-17 Roller Main Shaft 3. B-1629 Bearing 4. B-1624 Snap Ring 5. J-26 Roller Seal 6. 1/2-13X1 FHCSC Roller Bolt Unit can be purchased as an assembly

using part number H-011-A

10

1

2

3 4

5

6

7

8

9

11

12

13

1. S-1614-R Right Side Floater Plate 2. S-1625-AS Rear Tunnel Liner* 3. S-1613-R Lower Right Side Liner 4. S-1615-R Right Side Liner 5. S-1606 Upper Feed Liner 6. S-1608 Upper Rear Liner 7. H-011-A Roller Assembly (Includes Shafts & Bearings) 8. S-1609-AS Front Floater Plate 9. S-1632-AS Front Liner* 10. S-1614-L Left Side Floater Plate 11. S-1634-AS Front Top Liner* 12. S-1613-L Left Side Lower Liner 13. S-1615-L Left Side Liner

* Please note the edges of the following liners may need to be ground to insure proper fit.

BH-16

Blast Head Parts Dia. BH-16-8

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-16-

9 D

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H-1

6-10

38

Sc-16 Scarifier Head

Installation

Scarifier Head Installation & Removal

Slide scarifying head towards machine, sliding onto lift support shaft (A) and install belts. Ad-just head stop (B) and rotate belt tension arm

(C) and install head stop bolts (D). Connect dust collection hose (E). To remove simply reverse

installation procedure.

C D A

E

B

E F


Remove all six bolts (E). Reinstall the three longer bolts into the

threaded holes of the sprocket (F). Tighten bolts in small increments in a

circular pattern until sprocket is released from the bushing. Then remove bolts from sprocket. Slide new sprocket on bushing. Install the three longer bolts through the sprocket into the bushing. Tighten bolts in small increments in a

circular pattern. Tighten each bolt, NOT exceeding 35 foot pounds of torque.

Reinstall three shorter bolts in threaded holes in sprocket and tighten.

NOTE Small sprocket C-1714-A is used for BH-16 and large

sprocket C-1715-A is used for SC-16 and DG-50.

39

***CAUTION***

Lowering cutter adjuster to far will cause cage shafts to pinch cutters between the shaft and the surface (F). This will cause cutters, shafts, and

cage to break. The cutters should be able to move freely around the shaft at all times (G).

F G

Concrete Surface

Checking spring tension.

Move control handle to the lower head position until the hydraulic lift arm (C) is all the way down to achieve proper spring tension. Springs should have a gap (B) so that a business card could slide

through. To adjust, move spring base plate (D) either up or down to achieve proper spring tension.

B

C

D


Installation & Operation

Setting cutting depth.

Run Scarifier Head at low speed, between 1800 and 2400 RPM. Lower head to surface.

Turn adjuster knob (A) until cutters make con-tact with surface. Raise head and turn adjuster knob FOUR (4) full turns down (Clockwise)

to establish proper cutter depth.

A

40

To Adjust Head Alignment.

With the machine on level ground use a square and set the front top of the Scarifier Housing tight to the square and have a 1/2” gap from lower front of housing to

square (C). To adjust, loosen jam bolt (D), then loosen mount bolts

(E). Align mount, tighten bolts (E) then jam bolt (D).

E

F D C

A B G

To Adjust For Level Cut.

Use two equally thick spacers between the adjuster arm and main bearing blocks on

each side of the Scarifing Head (A). Adjust rear pillow block bearings until rollers (B) make contact with top of adjuster arm on

each side of the head.

Head Lift Adjustment

If Scarifier Head lifts uneven, loosen 3 bolts on bracket (G) and adjust bracket as needed. Lowering bracket will raise outer side of head. Adjust head alignment prior

to this adjustment.


Installation & service

H Belt Tension Adjustment

Install Scarifier Head on machine with the belt tension arm in the forward

tension position and adjust bolt (F) to set proper belt tension. Belt should be able to

be twisted to a 90 degree angle (H).

(DO NOT over tighten drive belt, doing so may cause damage to machine and related parts.)

41

Installing cutters on cage.

Alternate cutters and washers on cage shafts. For best results, use thick hardened

washers (part # SC-1628) and keep the same number of cutters on each shaft. For proper balance use extra washers as need-ed. When reusing shafts, install shafts the same direction they were removed so that the shaft wear marks align with the cage

supports . When reusing washers and cut-ters, inspect each one for hair line cracks. If

cracks or breaks are spotted DO NOT USE.

Cage with carbide cutters

Cage with steel cutters

Installing cage into head.

Remove side cover, install alignment shaft (A) into the

end of the hex shaft and raise head to align shaft to cage and

slide cage into the machine. Remove alignment shaft and install side cover.

To remove cage

Reverse the previous process.

A

Sc-16 Scarifier Head Cage installation

42

1. H-006-AS Belt Guard 2. 1SAEFW Flat Washer 3. S-002-Left Adjuster Arm 4. S-001 Bearing Mount INNER 5. SC-1621 Inner Bearing 6. S-003 Main Shaft 7. 1/2-13x3-1/2FT Jam Bolt 8. 1/2-13JN Jam Nut 9. S-042-AS Tension Bolt 10. 5/8-11JN Jam Nut 11. H-059-BS Adjuster Mount

1. H-037-AS Front Seal Plate 2. S-043 Seal

1 2

SC-16 Scarifier Head Parts

1 2 3 4 5 6 7 8 9 10 11

1 2 3 4 5 6 7

1. S-031 Adjuster Roller 2. S-017 Adjuster Arm 3. S-018-AS Adjuster Rod 4. S-002-RAS Right Adjuster Arm 5. S-001-A Bearing Mount OUTER 6. SC-1631 Outer Hex Bearing 7. S-003 Main Shaft

Dia

. SC-

16-1

D

ia. S

C-16

-2

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. SC-

16-3

43

1. SC-1613 Ball Joint 2. S-064-A Inner Adjuster Tube 3. S-055-AS Adjuster Screw 4. S-053 Adj. Tube Resistance Block 5. B-1646-A Tension Spring 6. A-8631 Adjuster Bushing 7. S-041-A Outer Adjuster Arm 8. A-8557 Rubber Washer 9. S-067 Adjustment Knob 10. A-8590 Roll Pin

Unit can be purchased as an assembly using part number S-041-AS

7 8 9 10

1 2 3 4 5 6

1. SC-1617 Tension Spring 2. S-047-AS Lift Grip 3. S-049-AS Spring Rod 4. C-1676 Adj. Control Bearing 5. S-017 Outer Adjuster Arm 6. S-031 Adj. Control Roller 7. 3/8-16X1/2X1 SB Shoulder Bolt 8. S-018-AS Adjuster Control Shaft 9. S-038 Base Spring Plate 10. S-033-AS Lift Mount Assembly 11. S-041-AS Adj. Control Assembly 12. SC-1611 Collection Hose

1

2

3 4 5

6 7 8 9 10

11 12


Dia

. SC-

16-4

D

ia. S

C-16

-5

44

1 2 3 4 5 6 7

8 9 10 11 12 13

1. SC-1631 Outer Bearing 2. S-001-A Outer Bearing Mount 3. 3/8-16X1 SHCS Bolts (6 each) 4. S-066 Inner Collar 5. S-001 Inner Bearing Mount 6. 3/8-16X1 SHCS Bolts (6 each) 7. SC-1624 Inner Bearing Snap Ring 8. SC-1625 Outer Bearing Snap Ring 9. S-003 Main Shaft 10. SC-1620 Inner Bearing 11. S-058 Outer Collar 12. S-046 Drive Bushing 13. C-1715-A Drive Sprocket

1. S-015-AS Cage End Cover 2. S-011 Cage 3. S-048 Cage Shafts (requires 8 each) 4. A-16C12 Carbide Cutter (requires 232 pcs.) 5. SC-1630 Steel Cutter (requires 304 pcs.) 6. SC-1628 Washer (Equal Amount To Cutters)

1 2

3

6 5

4

2

1

3

4 5

6 7 8 9 10

1. S-002 RAS or LAS Adjuster Arm (specify side) 2. 3/8-16JN Jam Nut 3. 1SAEFW Washer 4. V-1035 Cotter Pin 5. SC-1634 Adjuster Shim 6. SC-1621 Adj. Arm Bearing 7. S-026 Adj. Arm Bearing Spacer 8. 3/8-16X1-1/4 Adj. Arm Bearing Bolt 9. 3/8-16X1/2X1-1/4 SB Shoulder Bolt 10. SC-1635 Adjuster Spring Washer


Assembled Cage Options SC-1610 Bare Cage with Shafts & End Covers SC-1610-C Cage with Shafts, End Covers, Carbide Cutters and Washers SC-1610-S Cage with Shafts, End Covers, Steel Cutters and Washers

Dia

. SC-

16-6

D

ia. S

C-16

-7

Dia

. SC-

16-8

45

DG-50 DIAMOND GRINDER/POLSISHER

INSTALLATION

A

D

Installation and Removal of Angle Mount

When installing the Angle Mount you must remove the Head Stop (A) and replace with Angle Mount (B). Make sure that the support end is under the

Support Shaft Bearing Tube (C)

When properly installed the support end of the An-gle Mount will be on either side of the Support Shaft

Bearing Tube mounting clamps (D).

When Angle Mount is in position tighten Head Stop Bolt (E) and hold down clamp (F).

For removal simply reverse the process.

C

B

E

F

46

DG-50 DIAMOND GRINDER/POLISHER

INSTALLATION

B A


Remove all six bolts (A). Reinstall the three longer bolts into the thread-ed holes of the sprocket (B). Tighten bolts in

small increments in a circular pattern until sprocket is released from the bushing. Then

remove bolts from sprocket. Slide new sprock-et on bushing. Install the three longer bolts

through the sprocket into the bushing. Tighten bolts in small increments in a circular pattern.

Tighten each bolt, NOT exceeding 35 foot pounds of torque. Reinstall three shorter bolts

in threaded holes in sprocket and tighten.

NOTE Small sprocket C-1714-A is used for BH-16 and large

sprocket C-1715-A is used for SC-16 and DG-50.

47

DG-50 DIAMOND GRINDER/POLISHER

INSTALLATION

B A

Grinding/Polishing Head Installation & Removal

After angle mount is installed roll grinder head up to support shaft (A). With tension arm (B) facing chassis slide head on and

install belt rotate tension arm (B) and check belt for proper tension. Connect

dust hose and air line to top air coupler. Insert quick release pin (F) and adjust cou-

pling so front of grinder is parallel with front of machine. Connect shackle (E)

chain should be a little lose when head is in the down position.

C D

F

E

Drive belt should be able to rotate no more than 90 degrees when under tension.

*** CAUTION ***

DO NOT over tighten drive belt, doing so may cause damage to machine and related parts.

B

Install Diamond Grinder/Polisher Head on machine with the belt tension arm in the forward tension posi-tion and adjust bolt (C) to set proper belt tension. Belt should be able to be twisted to a 90 degree angle (B).

C

48

DG-50 Diamond Grinder/Polisher

Operation

Down Pressure Adjustment

Down pressure is adjusted through the air regulator (D) maintaining pressure between 20 - 60 psi. (C) depending

on the profile you are trying to achieve.

C D

Operating Instructions

With the clutch and blower engaged and the engine at full throttle, lower the head all the way down and engage the diamond heads

through the switch (A) located on the control handle (B). Push the control handle down to move the machine forward at the desired rate

of travel.

A

B

Diamond/Polishing Pad DG-25/DG-50 R-07-30 Diamond segment 40 LB Pressure

R-07-80 Diamond segment 40 LB Pressure



RP-50 Polishing pad 20 LB Pressure





49


Service

Oil Levels

Check gear box oil levels every 200 hours of operation. If addi-tional oil is required use ATF trans fluid, oil should be level with

plug in side of gear box (1), do not fill reservoir (2).

1

2

Greasing the machine

Grease the main hub bearings (four total)(A), U Joints (B) and PTO Main shaft bearings (C) every 50 hours of operation thru the grease fittings.

C

A

B

50


Service

Belt Alignment

For proper adjustment both heads must be in the full up position.

Fig. #1

For proper drive sheave alignment of both gear boxes have 2 1/8” between

bottom of sheave and frame (A).

Fig. #2 For proper drive belt alignment of the rear hub sheave. Make sure hub mount is in the full up position. There should be slots showing under bolts (B). Have 2 1/8” between hub mount and bottom of sheave (C ). The idler should be in the center of the rear hub sheave (D).

Fig. #3

For proper drive belt alignment of front sheave. Make sure hub mount is in the full up position. There should be slots showing under bolts (E). Have 1 3/8” between hub mount and bottom of sheave (F). The idler should be in

the center of the front hub sheave (G).

Fig. #2

C

A

Fig. #1

2 1/8” From bottom of sheave to frame.

B

Fig. #3

E F

G

D

51


Parts

1. SC-1611 Dust Hose (6” x 39”) 2. E-2104 Dust Hose (5” x 29”) 3. Q-41-AS Dust Box Assembly

1

2

3

1

2

3

4 5 6

1. Q-44-A Gauge Panel 2. Q-1450-AS Lift Bearing Mount 3. Q-1242 Drive Belt 4. Q-40-A Belt Guard 5. C-1715-A Sprocket 6. F-014 PTO Bushing

Dia. D

G-50-1

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G-50-2

52

1. Q-1212 Caster 2. R-1218-A Upper Frame Cover 3. Q-04-A Access Panel

1 2 3

1 2 3 4 5 6

1. Q-25-AS Side Weight 2. Q-31-AS Side Lift Assembly 3. R-1218-AS Upper Frame Cover 4. Q-28-A Gear Box Cover 5. Q-39-A Middle Gear Box Cover 6. Q-2450-AS Frame


Parts D

ia. DG

-50-3 D

ia. DG

-50-4

53

1. C-1681 Bushing 2. Q-1240 Insert 3. Q-1238 Coupling (1-1/4”)

1

2 3

1. R-29-AS Pivot Arm 2. Q-1208 PTO Shaft Bearing 3. Q-1206 Bearing 4. Q-2350 PTO Shaft

1 2 3 4

1. C-1681 Bushing 2. Q-1213 Air Cylinder 3. Q-1215 Air Cylinder Rod End 4. R-1210-AS Motor Mount 5. Q-1221 Spring 6. Q-1237 Clevis Rod End 7. Q-1236 Rod End 8. Q-1232 Chain

1 2 3 4 5 6 7 8


Parts D

ia. DG

-50-5 D

ia. DG

-50-6 D

ia. DG

-50-7

54

1. Q-1207 Main Shaft Sheave 2. D-1298 Bushing 3. D-1311 Tensioner 4. Q-1234 Idler Pulley

1 1

3 4

1. Q-1219 Oil Overflow Reservoir 2. Q-1223 Gear Box 3. D-1311 Tensioner 4. Q-1235 U-Joint 5. Q-27-AS Lift Ring 6. D-1298 Bushing 7. Q-1207 Main Shaft Sheave

1 2 3 4 5 6 7

1 2 3 4 5

1. Q-45 Connecting Shaft 2. Q-1225 U-Joint 3. Q-1241 Gear Box 4. Q-1219 Oil Overflow Reservoir 5. Q-1239 Coupling (1”)


Parts D

ia. DG

-50-8 D

ia. DG

-50-9 D

ia. DG

-50-10

55

1. R-27 Hub Seal 2. R-01 Hub Seal Ring

1

2

1. D-1309 Snap Ring 2. D-1290 Bearing 3. R-36 Bearing Housing 4. D-1290 Bearing 5. D-1309 Snap Ring 6. R-03-AS Main Shaft

6 5 4 3 2 1

1. Q-1214 Pressure Regulator 2. D-1260 Pressure Gauge

Inside View

Outside View

1

2


Parts D

ia. DG

-50-11 D

ia. DG

-50-12 D

ia. DG

-50-13

56

Recommended steps for a hard concrete polished floor (see page 7 for more detail)

1. R-07-30 (Coarse Grit) RED (heavy setting) 2. R-07-80 (Medium Grit) YELLOW (heavy setting) 3. R-07-80 (Medium Grit) YELLOW (light setting) 4. R-07-140 (Medium/Fine Grit) BLUE (light setting) 5. RP-50 (50 Grit) (light setting) 6. RP-100 (100 Grit) (light setting) 7. RP-400 (400 Grit) (light setting) 8. RP-800 (800 Grit) (light setting)

DG-50 Diamond Grinder/Polisher Parts

1. R-07-___Diamond Cutter (3 per set) (DG-50 requires 4 sets) For Hard Concrete R-07-16 (Extra Coarse Grit) DARK GREEN R-07-30 (Coarse Grit) RED R-07-80 (Medium Grit) YELLOW R-07-140 (Med/Fine Grit) BLUE R-07-180 (Fine Grit) BLACK For Soft Concrete R-07-30H (Coarse Grit) SILVER R-07-80H (Medium Grit) ORANGE R-07-140H (Med/Fine Grit) GOLD R-07-180H (Fine Grit) DARK GREY 2. 5/16-18X3/4 SHCS Diamond Mount Bolt 3. R-21-AS Diamond Mount Plate 4. R-112 Rubber Bushing (hard - blue & white dots) (center) R-119 Rubber Bushing (soft - red & white dots) (outside) 5. 3/8LW Lock Washer 6. 3/8-16x2 Hex Head Bolt

1 2 3 4

6 5

7. R-07-PAS Polishing Pad Mount Set (3 per set) (DG-50 Requires 4 Sets) 8. RP-___ Polishing Pad (Sold individually) (DG-50 Requires 24 Polishing Pads) RP-30 (30 Grit) RP-50 (50 Grit) RP-100 (100 Grit) RP-200 (200 Grit) RP-400 (400 Grit) RP-800 (800 Grit) RP-1500 (1500 Grit) RP-3300 (3300 Grit)

8

7

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57


Parts

1 2 3 4 5 6 7 8 9 10

1. R-07-___ Diamond Cutter* 2. R-01-AS Hub Seal Ring 3. R-27 Hub Seal 4. R-119 Soft Rubber Bushing (3 required) 5. R-112 Hard Rubber Bushing (1 required) 6. R-21-AS Diamond Mount 7. U-1204-AS Brush Seal 8. Q-1233 Rubber Brush Seal 9. R-1216-AS Seal Ring Assembly 10. Q-1212 Caster

*part number is determined by grit see exploded view for

description of grits

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