Sc manufacturing conference and expo hitachi i io-t april 20 2016 final

Hitachi High-Technologies America

Livin’ on the (IIoT) Edge…….. Tier - with attributes & apologies to Aerosmith

Copyright ©2016 Hitachi High-Technologies America All Rights Reserved.

Fundamentally, the Internet of Things is about the transformation of any physical object into a digital data product. - Matt Turck, FirstMark Capital2

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Hitachi Corporate Summary– 900+ Subsidiary Companies

FY 2014 (ending March, 2015)

Hitachi Ltd Hitachi High Technologies Corp.

Hitachi High Technologies America

Revenue $91.3B $5.3B $818M

Employees 320,725 10,387 500

Hitachi High Technologies America

Copyright ©2016 Hitachi High-Technologies America All Rights Reserved

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IoT (Possible??) Sales Projections


• GE: $32.3 trillion opportunity representing 46% share of GDP today.

• Cisco: Internet of Things (IoT) will increase private sector profits 21% and add $19 trillion to the global economy by 2020

• IDC: IoT will be a $1.46T International market by 2020

• Data4Decisions – IIoT will be a $150B market by 2020

• Others Cite a $3T-$19T impact on activity between 2020-2025.

• But……..

4Copyright ©2016 Hitachi High-Technologies America All Rights Reserved

Gartner’s 2015 Hype Cycle for Emerging Technologies1

……Are we being bombarded with a lot of hype & useless Information? – figure that the truth lies somewhere in between.

Number of Connected Devices by 2020• Morgan Stanley: 75 billion• Cisco: 50 billion• IDC: 30 billion • Gartner: 26 billion• Harbor Research: 8 billion


(Partial) IoT Landscape 2016 – FirstMark Capital 2


Most Powerful IoT Companies – Brandon Butler - Network World

• Amazon Web Services• AT&T• Bosch• Cisco• Dell• GE• Google• Hitachi• Huawei• IBM• Intel• Microsoft• Oracle• PTC• Salesforce.com• Samsung• Siemens• Qualcomm

In reality- collaboration with companies of all sizes will be required for successful E2E Implementations!

Challenges/Trends:• Interoperability• Connectivity• Standards???• Analytics Location – Cloud vs Edge (Fog or Smart

Gateway/Sensors)• Edge analytics can lead to reduction in

bottlenecks• Faster response times• Data filtering


Industrial Internet Reference Architecture (IIRA) 3


Problem - Both OT and IT have their own set of systems that were purpose built and neither was designed to work with the other – OPTO 22

But… the times they are a-changin’ – Bob Dylan

• Low cost, powerful technology Cheap(er) sensors & devicesLow-cost processing power, data storage

• Connected everythingBy 2020, the number of things connected to the internet will beapproximately 7x (+/- who knows??) the number of people on earth today.

• Big DataCollecting, storing and analyzing data is now more cost effective

• Smarter MachinesEquipment is increasingly embedded with sensors & software

What’s Driving the OT/IT Convergence?


OT vs. IT - do we really have to work together?

Expect convergence tensions between IT and OT to continue as each tries to justify their positions based on entrenched experiences and solutions (H/W and S/W).

Both must come together to work on:• Security• Safety• Data Transformation• Legacy ICS/SCADA systems - Industrial Internet

applications where equipment vendors have visibility to customer environments.

• Edge computing/analytics in advanced manufacturing.


Use Case: Smart Manufacturing

…dumb question, but just what the heck is that??

Some Examples:• Smart Supply Chain• Track & Trace – Materials/Tools, etc.• Smart Facilities – Energy, People & Equipment

Management• Factory Operations Visibility & Intelligence (FOVI)

– Machine control & operating conditions• IIoT Enabled Digital Quality Assurance


Use Case: The House of Lean Manufacturing4

Manufacturing/Quality Processes/Tools are naturally Data Rich Environments.


Supply Chain

Raw material quality

Operating conditions

Equipment / tool Health

Product Quality

Customer complaint

Sensor & Control systems

Integrate data from different sources for each line

Assemblyline

1 2 3

Plant

Aggregate data from different lines for each Plant

Global Control Center

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Data Mining &Analytics

Data Visualization

Predictive modelling

Prescriptive Analytics

& OptimizationKnowledge / Rules

repository

Alerts / advice

Aggregate data from different plants

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Platform/Enterprise Tiers

Edge Tier

Use Case – Smart Manufacturing


Process Management Asset Management

Visibility and Traceability:• Seamless process management• Optimized parts procurement

Automation:• Reduced admin. cost• Eliminate human error

Durability and Handling:• Withstands scratching and

pealing• Readable in the dark• Dirt-resistant

Inventory Management

Speedy and accurate product receiving/delivery

Visualization of real-timeasset positioning and conditions (e.g. Digital Twin)

Accurate inventory control

USE Case: Edge Tier – Track & Trace (RFID)


Before there was an IIoT……..

Hitachi had a CR….a Customer Request

How do I monitor the temperature/humidityof my restaurant’s coolers & freezers?

..or maybe a better question – How do I get a wireless/battery powered sensor to transmit out of what is essentially a Faraday cage?


Hitachi environmental Asset monitoring systems provide powerful wireless Edge Sensors offering extended range, connectivity and a 5+ year battery life. Use Cases:

• Cold Chain – Restaurants + Refrigerated trailers• Pharma – Vaccines• Manufacturing – e.g. Solder Flux – both storage and at wave

solder

Hitachi High Tech America Environmental Asset Monitoring Architecture


The Glacier™ The

Lightning™TemperatureOperating Range:-40°C to 60°C (-40°F to 140°F)

Temperature Accuracy1:± 0.5°C (1.0°F)

/ Water tight: Resistant to 1m water immersion depth pressures for 30 minutes without loss of functionality.

/ Drop resilient: Tested to a 4’ vertical drop onto bare concrete multiple times without loss of functionality.

TemperatureOperating Range:-40°C to 60°C (-40°F to 140°F)


/ Water tight: Resistant to 1m water immersion depth pressures for 30 minutes without loss of functionality.

/ Drop resilient: Tested to a 4’ vertical drop onto bare concrete multiple times without loss of functionality.

The Storm™

Temperature and HumidityOperating Range:-40°C to 60°C (-40°F to 140°F)0% to 100% RH (non-condensing)


Humidity Accuracy2:± 5%

Hitachi High Tech - 900 MHz Edge Devices for Asset Management, tracking and Logging


HiQ eSystems™ Remote Device Management System Benefits

/ Sampling of temperature data at user configurable intervals

/ Storage and transmission of data according to customer-defined parameters

/ Data accessibility via customer’s server, web page, PC, and mobile device

/ Press of a button remote upgrading of gateway firmware

/ Custom alerts for out-of-specenvironmental conditions

/Stores sample data for up to 30 days during Power/LAN or Internet outages for subsequent transmission when services return

/ Increased data transmission rates when alarm or change conditions are exceeded

/ Up to 2-months storage capacity of temperature data sampled every 10 minutes

/ Allows for remote re-configuration of sensors


Hitachi High Tech Avatar – Digital Twin Algorithms


Hitachi Avatar (aka: Digital Twin) - does it actually work?


Hitachi Edge Sensors – Satellite View


Hitachi Edge Sensors – Floor Plan View (Digital Twin)


Mesh Technology Demo - >1.2 miles LOS


Hitachi High Tech Dashboard


Asset Data (Temp) – Graphical and Tabular


• Industrial Internet Consortium (IIC)- The IIC was formed to accelerate the development, adoption and widespread use of interconnected machines and devices and intelligent analytics.

• IEEE - http://iot.ieee.org/• Industrie 4.0 – aka: Smart Factory. Cyber-physical systems monitor physical processes, create a

virtual copy (aka: Digital Twin) of the physical world and make decentralized decisions. Cyber-physical systems communicate and cooperate with each other and with humans in real time, and via the Internet of Services, both internal and cross-organizational services are offered and utilized by participants of the value chain

• Made in China 2025 - The Chinese State Department kicked-off the “Made in China 2025” initiative with an aim to transform the conventional production systems into “Intelligent Manufacturing” systems by leveraging the technology development of ICT and IoT.

• Ga. Tech CDAIT - The Center for the Development and Application of Internet-of-Things Technologies (CDAIT) is a global, partner-funded center that fosters interdisciplinary research and education .

• NC RIoT - a RTP based group of community of technologists, entrepreneurs, academia, and tinkerers focusing on IoT.

• Center for Manufacturing Innovation – Collaboration between Greenville Tech and Clemson @ CU-ICAR

• NEXT Manufacturing Center – West Greenville - a collaborative co-working space for companies with manufacturing needs

• SC – How about you/us?

Some IIoT Groups – or Emerging Groups?

http://iot.ieee.org/

http://iot.ieee.org/


References & Interesting Reads1. Gartner’s Hype Cycle for Emerging Technologies

• http://www.gartner.com/newsroom/id/31142172. “IoT – Are we there yet?” IoT Landscape 2016 - Matt Truck – First Mark Capital

• http://mattturck.com/2016/03/28/2016-iot-landscape/3. Industrial Internet Consortium (IIC) – Industrial Internet Reference Architecture (IIRA)

• http://www.iiconsortium.org/IIRA.htm4. The House of Lean Manufacturing -Koichi Kimura Institute. V3.4 – ELG © 2016

www.kokinstitute.com This work is licensed under the Creative Commons Attribution-Non Commercial-NoDerivatives 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by-nc-nd/4.0

5. Gartner Identifies the Top 10 Internet of Things Technologies for 2017 and 2018• http://www.gartner.com/newsroom/id/3221818

6. Gartner Says By 2020, More Than Half of Major New Business Processes and Systems Will Incorporate Some Element of the Internet of Things• http://www.gartner.com/newsroom/id/3185623

7. Businesses need an Industrial Internet of Things strategy right now• http://blogs.lse.ac.uk/businessreview/2016/03/07/businesses-need-an-industrial-internet-of-things-strategy-right-now/

8. An executive’s guide to the Internet of Things – McKinsey.com• http://www.mckinsey.com/business-functions/business-technology/our-insights/an-executives-guide-to-the-internet-of-things

9. The Industrial Internet Consortium (IIC) Journal of Innovation• http://www.iiconsortium.org/journal-of-innovation.htm

10. 5 Things to Know About The IoT Platform Ecosystem – IoT Analytics.com• http://iot-analytics.com/5-things-know-about-iot-platform/

11. IIoT, State of Initiative: May 2015 Survey – Smart Industry Magazine• https://www.smartindustry.com/whitepapers/2015/iiot-state-of-initiative-may-2015-survey/

12. Bridge the gap between OT and IT- OPTO 22• http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=4538

http://www.gartner.com/newsroom/id/3114217


http://mattturck.com/2016/03/28/2016-iot-landscape/

http://mattturck.com/2016/03/28/2016-iot-landscape/

http://www.iiconsortium.org/IIRA.htm

http://www.iiconsortium.org/IIRA.htm

http://www.kokinstitute.com/





http://blogs.lse.ac.uk/businessreview/2016/03/07/businesses-need-an-industrial-internet-of-things-strategy-right-now/

http://blogs.lse.ac.uk/businessreview/2016/03/07/businesses-need-an-industrial-internet-of-things-strategy-right-now/

http://www.mckinsey.com/business-functions/business-technology/our-insights/an-executives-guide-to-the-internet-of-things



http://www.iiconsortium.org/journal-of-innovation.htm

http://www.iiconsortium.org/journal-of-innovation.htm

http://iot-analytics.com/5-things-know-about-iot-platform/

http://iot-analytics.com/5-things-know-about-iot-platform/

http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=4538

http://www.opto22.com/site/documents/doc_drilldown.aspx?aid=4538

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Contact Info: Keith Brown Hitachi High Technologies America – Systems Products Division P.O. Box 2203 Greenville, SC 29602-2203 email: [email protected] LinkedIn: https://www.linkedin.com/in/keithsbrown


Thank you!

mailto:[email protected]

Sc manufacturing conference and expo hitachi i io-t april 20 2016 final

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