Safe Use of Hydrogen and Hydrogen Systems NASA Safety … · 2020. 8. 6. · Flammability limits in...

298
Revision Sept. 06 Safe Use of Hydrogen and Hydrogen Systems NASA Safety Training Center

Transcript of Safe Use of Hydrogen and Hydrogen Systems NASA Safety … · 2020. 8. 6. · Flammability limits in...

  • Rev

    isio

    n Se

    pt. 0

    6

    Saf

    e U

    se o

    f Hyd

    roge

    nan

    d H

    ydro

    gen

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    tem

    s

    NA

    SA

    Saf

    ety

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    ning

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    ter

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    •In

    trodu

    ctio

    n•

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  • Phys

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    gen

    •77

    K:

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    par

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    roge

    n•

    20 K

    :99

    .8%

    par

    ahyd

    roge

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    •S

    tate

    s: G

    as, L

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    , and

    Sol

    id

  • Ene

    rgy

    Pro

    perti

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    nerg

    y P

    rope

    rties

    •H

    eat o

    f com

    bust

    ion

    (mas

    s)–

    (HH

    V) 6

    1,06

    2 B

    tu/lb

    –(L

    HV

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    Btu

    /lb•

    Vol

    umet

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    nerg

    y de

    nsity

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    HV

    ) 318

    .1 B

    tu/s

    cf•

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    n of

    gas

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    = 42

    3 sc

    f= 1

    1.13

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    3(n

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    3 )

  • Gas

    eous

    Hyd

    roge

    n P

    rope

    rties

    Gas

    eous

    Hyd

    roge

    n P

    rope

    rties

    •D

    escr

    iptio

    n–

    Col

    orle

    ss, o

    dorle

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    ener

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    amm

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    -irrit

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    onto

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    on-c

    orro

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    as, b

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    2 de

    nsity

    @ N

    TP0.

    0838

    kg/

    m3

    (1/1

    5th

    air)

    –G

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    spec

    ific

    grav

    ity0.

    0696

    (Air

    = 1.

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    Vis

    cosi

    ty

    33.6

    4 x

    10-3

    kg/m

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    (1/2

    air)

    –D

    iffus

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    NG

    in a

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    mal

    Con

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    0.15

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    al/m

    hr K

    (7 x

    air)

  • Liqu

    id H

    ydro

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    Pro

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    Des

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    olor

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    id

    Nor

    mal

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    t20

    .268

    K, 1

    01.3

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    Den

    sity

    @ N

    BP

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    r 1.

    338

    kg/m

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    uid

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    .78

    kg/m

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    2 sp

    ecifi

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    P

    0.07

    10 (H

    2O =

    1.0

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    quiv

    alen

    t vol

    gas

    @ N

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    (per

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    Pre

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    nsity

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  • Ther

    mal

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    a fo

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    r com

    para

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    .4 ti

    mes

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    for w

    ater

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  • Hyd

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    equi

    rem

    ents

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    roge

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    rem

    ents

    •H

    ydro

    gen

    mix

    ed w

    ith a

    n ox

    idiz

    er to

    form

    a

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    Igni

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    gy s

    ourc

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    ut m

    ay n

    ot b

    e ne

    cess

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    ensi

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    lve

    any

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    ese

    –Fi

    re–

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    lagr

    atio

    n–

    Det

    onat

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    •C

    onfin

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    lead

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    ame

    acce

    lera

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    over

    pres

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    Not

    e:B

    oth

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    natio

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    n ap

    pear

    as

    an

    expl

    osio

    n to

    the

    hum

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    ense

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  • Fire

    Fire

    •R

    apid

    che

    mic

    al

    reac

    tion

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    oduc

    es h

    eat a

    nd

    light

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    tatio

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    hara

    cter

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    sust

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    anife

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  • Def

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    atio

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    efla

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    ion

    •Fl

    ame

    mov

    ing

    thro

    ugh

    a fla

    mm

    able

    mix

    ture

    as

    a s

    ubso

    nic

    wav

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    ith re

    spec

    t to

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    unbu

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    mix

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    –S

    low

    def

    lagr

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    curs

    in th

    e op

    en o

    r with

    co

    nfin

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    on’t

    favo

    r fla

    me

    acce

    lera

    tion

    •La

    min

    ar b

    urni

    ng (2

    –3

    m/s

    )•

    Non

    acc

    eler

    atin

    g co

    nfin

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    ts (l

    ess

    than

    100

    m/s

    )–

    Flam

    e ac

    cele

    ratio

    n up

    to c

    hoke

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    ppro

    ache

    s so

    und

    spee

    d in

    unb

    urne

    d ga

    ses,

    400

    –80

    0 m

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    DT)

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    cele

    rate

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    n by

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  • Def

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    Ope

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    llow

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    5 G

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  • Det

    onat

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    ion

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    xoth

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    velo

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    ith

    resp

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    o th

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    burn

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    ases

    –A

    fter i

    nitia

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    hich

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    pres

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    n

  • Exp

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    apid

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    rodu

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  • Hyd

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    rope

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    •W

    ide

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    w ig

    nitio

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    apid

    diff

    usio

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    all m

    olec

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    uoya

    nt in

    air

    (abo

    ve 2

    3 K

    )•

    Hig

    h ig

    nitio

    n te

    mpe

    ratu

    re•

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    h fla

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    velo

    city

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    w fl

    ame

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    ydro

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    mix

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    ith a

    n ox

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    2, C

    l, F,

    N2O

    4, et

    c..]

    to b

    urn

  • Flam

    mab

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    lim

    its in

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    3.9

    -75.

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    amm

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    in N

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    9 -9

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    onab

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    its in

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    18.3

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    onab

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    90 v

    ol%

    Min

    imum

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    tion

    ener

    gy in

    air

    0.01

    7 m

    JA

    utoi

    gniti

    on te

    mpe

    ratu

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    8 K

    Que

    nchi

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    ap in

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    air

    0.06

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    Diff

    usio

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    effic

    ient

    in N

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    ir0.

    061

    cm2 /s

    Flam

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    * D

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    r par

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    mal

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    perti

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    bust

    ion

    Pro

    perti

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  • Flam

    mab

    ility

    Lim

    its in

    Air

    Flam

    mab

    ility

    Lim

    its in

    Air

    010

    2030

    4050

    6070

    8090

    100

    Met

    hane

    Pro

    pane

    Hyd

    roge

    n

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    mab

    le R

    egio

    n

    % V

    olum

    e Fu

    el in

    Air

  • Fire

    Fire

    Tria

    ngle

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    ngle

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    I D

    I Z

    E R

    F U E L

    I G N I

    T I O N

    Elec

    tric

    Spa

    rk

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    tric

    Arc

    Hea

    tH

    ydro

    gen

    Oxy

    gen

    Air

    Com

    bust

    ion

    Haz

    ards

    Com

    bust

    ion

    Haz

    ards

  • Fire

    Con

    cern

    sFi

    re C

    once

    rns

    •W

    ithou

    t Con

    finem

    ent:

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    igh

    flam

    e te

    mpe

    ratu

    re (i

    n ai

    r):

    2045

    ºC (3

    713

    ºF)

    –D

    iffic

    ult t

    o se

    nse

    exce

    pt b

    y di

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    exp

    osur

    e,

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    ss d

    etec

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    is u

    sed

    •W

    ith C

    onfin

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    Can

    lead

    to h

    igh

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    s (fa

    ctor

    1 –

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    –M

    echa

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    ssur

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    lief f

    or c

    onfin

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    mes

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    dequ

    ate

  • Def

    lagr

    atio

    n C

    once

    rns

    Def

    lagr

    atio

    n C

    once

    rns

    •S

    low

    Def

    lagr

    atio

    n: th

    e co

    ncer

    ns a

    re th

    e sa

    me

    as fo

    r fir

    e [c

    once

    ntra

    tions

    > 8

    % v

    /v]

    •A

    ccel

    erat

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    ames

    and

    cho

    ked

    prop

    agat

    ion:

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    once

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    > 1

    2% v

    /v–

    Con

    finem

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    hara

    cter

    ized

    by

    L/W

    ratio

    s >

    8–

    Rap

    id p

    ropa

    gatio

    n (4

    00 –

    800

    m/s

    )–

    Pre

    ssur

    e pi

    ling:

    pre

    ssur

    izat

    ion

    of u

    nbur

    ned

    gase

    s–

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    amic

    pre

    ssur

    es ra

    ngin

    g fro

    m th

    ose

    prod

    uced

    by

    conf

    ined

    fire

    to a

    fact

    or o

    f 15x

    initi

    al p

    ress

    ure

    •D

    DT:

    tran

    sitio

    n to

    det

    onat

    ion

    due

    to tu

    rbul

    ence

    and

    su

    perp

    ositi

    on o

    f ref

    lect

    ed s

    hock

    wav

    es [N

    ote:

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    be

    gin

    with

    pre

    ssur

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    by

    pres

    sure

    pili

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    •P

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    ctio

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    sels

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    mec

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    elie

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    m

    argi

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  • Def

    lagr

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    n Pr

    essu

    res

    Vol

    ume

    %T

    oP o

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    To

    P oT

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    )(k

    Pa)

    Hyd

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    n/A

    ir

    529

    810

    1.3

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    923

    4.7

    273

    101.

    368

    4.3

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    625

    298

    101.

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    59.2

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    827

    310

    1.3

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    .969

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    810

    1.3

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    .959

    0.0

    273

    101.

    319

    17.7

    637.

    375

    298

    101.

    311

    65.7

    375.

    627

    310

    1.3

    1142

    .640

    1.9

    Hyd

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    529

    810

    1.3

    694.

    223

    0.1

    273

    101.

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    1.6

    243.

    025

    298

    101.

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    34.5

    639.

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    310

    1.3

    2118

    .369

    2.2

    5029

    810

    1.3

    2913

    .080

    8.5

    273

    101.

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    08.3

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    298

    101.

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    03.4

    837.

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    1.3

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    .291

    1.6

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    .258

    1.4

    273

    101.

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    78.6

    612.

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    298

    101.

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    32.8

    365.

    927

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    1.3

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    .839

    9.4

    a T

    f and

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    e fina

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    pera

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    at w

    ould

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  • Det

    onat

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    det

    onat

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    bust

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    H2/o

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    ixtu

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    Hig

    h ve

    loci

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    e pr

    essu

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    0 x

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    ress

    ure

    relie

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    o

  • Det

    onat

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    Con

    cern

    s (c

    ont.)

    Fact

    ors

    that

    Influ

    ence

    Det

    onat

    ion

    Det

    onat

    ion

    Con

    cern

    s (c

    ont.)

    Fact

    ors

    that

    Influ

    ence

    Det

    onat

    ion

    •P

    erce

    ntag

    e of

    H2

    –D

    eton

    atio

    n lim

    its in

    air*

    : 18

    .3-5

    9 vo

    l%–

    Det

    onat

    ion

    limit

    in o

    xyge

    n*:

    15-9

    0 vo

    l%•

    Initi

    al te

    mpe

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    ress

    ure,

    com

    posi

    tion,

    an

    d pr

    esen

    ce o

    f dilu

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    or i

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    itors

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    Temperature (K)

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    Reaction Frequency (%)

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    MPa

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    eria

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    ors

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    volv

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    hani

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  • Fact

    ors

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    Fact

    ors

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    •S

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    ptib

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    •B

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  • Hea

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    Hea

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    •C

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  • Third

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    gers

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    nd-d

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    ogen

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    urns

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    ogen

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  • Wha

    t You

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    d to

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    wS

    umm

    ary

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    wS

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    ary

    •G

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    •P

    rimar

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    Hyd

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    xpos

    ure

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  • Add

    ress

    ing

    the

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    Haz

    ard

    Saf

    ety

    Man

    agem

    ent

    and

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    ndar

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  • Sta

    rt w

    ith S

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    tart

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    Man

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    •M

    inim

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    Be

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  • Igno

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    limin

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    Man

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  • Safe

    Use

    of H

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    Follo

    w p

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    Cor

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    orne

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  • Fede

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    egul

    atio

    nsFe

    dera

    l Reg

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    ions

    •29

    CFR

    1910

    .103

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    roge

    n•

    29C

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    19, P

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    s•

    49C

    FR S

    ubtit

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    , Vol

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    h 1,

    Par

    ts

    171-

    180,

    Tra

    nspo

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    n

    * S

    ee o

    sha.

    gov

    for l

    ates

    t CFR

    refe

    renc

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  • HY

    DR

    OG

    EN C

    FR IN

    FOR

    MA

    TIO

    N

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    mic

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    ula

    H2

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    ydro

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    ippi

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    GH

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    Ship

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    2.1a

    Ship

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    Ship

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    GH

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    See

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    See

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    3.31

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    Ship

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    H2

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    See

    49C

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    3.31

    6a

    Ship

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    aG

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    3.31

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    8 an

    d 17

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    Ship

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    GH

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    Ship

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    rcra

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    GH

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    LH2

    150

    kg a

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    H2

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    D a,

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    Ves

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    hipp

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    Proc

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    uant

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    h

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    9CFR

    172.

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    b Pun

    ctua

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    ks a

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    s are

    not

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    on to

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    ippi

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    ss 2

    mat

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    o no

    t hav

    e pa

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    oups

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    eans

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    CFR

    176.

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    g Sto

    age

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    49C

    FR17

    6.84

    ).h 2

    9CFR

    1910

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  • Indu

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    Loc

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    and

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    Sys

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    Rev

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    Met

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    A P

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    PS

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    Pos

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    GA

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    Pos

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    Rec

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    for a

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    -26

    The

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    of C

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    (pro

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    , Int

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    ress

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  • Saf

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    •S

    houl

    d be

    –Fo

    rmal

    (writ

    ten)

    –A

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    ved

    and

    enfo

    rced

    by

    uppe

    r lev

    el

    man

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    ent

    –A

    vaila

    ble

    to, a

    nd u

    nder

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    d by

    , all

    pers

    onne

    l inv

    olve

    d in

    H2

    activ

    ities

    –A

    pplic

    able

    to a

    ll ph

    ases

    of s

    yste

    m

    oper

    atio

    ns

  • Hyd

    roge

    n S

    afet

    y A

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    ved

    byH

    ydro

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    Saf

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    Ach

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    d by

    •In

    here

    nt s

    afet

    y•

    App

    rove

    d op

    erat

    ing

    proc

    edur

    es

    •Tr

    aine

    d pe

    rson

    nel

    •D

    esig

    n, s

    afet

    y, h

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    d, a

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    s•

    App

    rove

    d qu

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    con

    trol a

    nd

    mai

    nten

    ance

    pro

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    s

  • Inhe

    rent

    Saf

    ety

    Inhe

    rent

    Saf

    ety

    •In

    here

    nt s

    afet

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    . inh

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    t haz

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    es–

    Fail-

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    saf

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    desi

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    and

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    dev

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    –C

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    l of H

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    antit

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    ng o

    f H2

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    litie

    s

  • Del

    ta C

    lippe

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    elta

    Clip

    per

  • App

    rove

    d O

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    res

    App

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    d O

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    res

    •R

    equi

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    acili

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    or s

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    m o

    pera

    tion

    and

    for r

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    e ta

    sk

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    •P

    repa

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    revi

    ewed

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    app

    ropr

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    rmed

    by

    train

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    erso

    nnel

    •R

    evie

    wed

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    prop

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    sure

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    nges

    to

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    es,

    equi

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    t, an

    d op

    erat

    ing

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    ition

    s ha

    ve b

    een

    prop

    erly

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    nsid

    ered

  • App

    rove

    d O

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    Pro

    cedu

    res

    (con

    t.)A

    ppro

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    Ope

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    g P

    roce

    dure

    s (c

    ont.)

    •H

    elp

    miti

    gate

    haz

    ards

    •Te

    ach

    how

    to p

    reve

    nt, d

    etec

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    d re

    spon

    d to

    H2

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    s•

    Out

    line

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    dequ

    ate

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    –S

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    ble

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    nten

    ance

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    erge

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    edur

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  • Trai

    ned

    Per

    sonn

    elTr

    aine

    d P

    erso

    nnel

    •Tr

    aini

    ng a

    nd re

    fresh

    ers

    are

    man

    dato

    ry–

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    ht b

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    prov

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    stru

    ctor

    s–

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    red

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    peci

    fic fa

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    red

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    hysi

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    prop

    ertie

    s an

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    afet

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    atio

    ns•

    Hum

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    mita

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    nec

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    feed

    back

    –S

    tude

    nt in

    put i

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    ng•

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  • Des

    ign,

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    ety,

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    ard,

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    iew

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    d be

    regu

    larly

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    duct

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    con

    tinua

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    e of

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  • QC

    and

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    nten

    ance

    Pro

    gram

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    C a

    nd M

    aint

    enan

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    rogr

    ams

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    d be

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    ance

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    Insp

    ecte

    d at

    leas

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    ually

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    •In

    spec

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    nly

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  • Mai

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    icat

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    Dam

    aged

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    seal

    s, s

    eats

    , be

    arin

    gs)

  • Min

    imiz

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    nseq

    uenc

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  • Min

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    e S

    ever

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    f Con

    sequ

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    inim

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    Sev

    erity

    of C

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    quen

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    •M

    inim

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    quan

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    lved

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    ontro

    l the

    are

    a •

    Use

    Goo

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    nnel

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    pera

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    ts–

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    and

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    dete

    ctio

    n–

    Ala

    rms

    and

    war

    ning

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    ices

  • Min

    imiz

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    uant

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    volv

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    inim

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    lved

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    inim

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    stor

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    antit

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    s co

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    f acc

    iden

    ts–

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    uces

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    quire

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    cont

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    equi

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    irem

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    n qu

    antit

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  • QU

    AN

    TIT

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    ER

    ED

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    UID

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    VER

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    29C

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    .1-2

    ; A-5

    3 - A

    -54)

    GH

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    syst

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    avin

    g a

    tota

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    t of l

    ess t

    han

    11 m

    3 (40

    0 ft3

    ).N

    o m

    axim

    um q

    uant

    ity sp

    ecifi

    ed.

    QD

    Req

    uire

    men

    ts a

    pply

    to a

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    uant

    ity.

    NFP

    A 5

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    H2

    No

    min

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    ax q

    uant

    ity sp

    ecifi

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    Doe

    s not

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    sing

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    ngco

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    ing

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    tal c

    onte

    nt o

    f les

    s tha

    n11

    m3 (

    400

    ft3) a

    t 101

    .3 k

    Pa (1

    4.7

    psia

    ) and

    294.

    1 K

    (70

    ºF).

    App

    lies w

    here

    indi

    vidu

    al sy

    stem

    s, ea

    ch h

    avin

    ga

    tota

    l con

    tent

    of l

    ess t

    han

    11 m

    3 (40

    0 ft3

    ) at

    101.

    3 kP

    a (1

    4.7

    psia

    ) and

    294

    .1 K

    (70

    ºF),

    are

    loca

    ted

    less

    than

    1.5

    m (5

    ft) f

    rom

    eac

    h ot

    her.

    QD

    requ

    irem

    ents

    app

    ly to

    any

    qua

    ntity

    .29

    CFR

    191

    0.10

    3(H

    SS.1

    -2; A

    -55

    - A-5

    6)LH

    2N

    o m

    in o

    r max

    qua

    ntity

    spec

    ified

    .D

    oes n

    ot a

    pply

    to p

    orta

    ble

    cont

    aine

    rs h

    avin

    g a

    tota

    l con

    tent

    less

    than

    150

    L (3

    9.63

    gal

    ).Q

    D re

    quire

    men

    ts a

    pply

    to 1

    50 L

    (39.

    63 g

    al) t

    o11

    3,55

    0 L

    (30,

    000

    gal).

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    A 5

    0BLH

    2N

    o m

    in o

    r max

    qua

    ntity

    spec

    ified

    .D

    oes n

    ot a

    pply

    to p

    orta

    ble

    cont

    aine

    rs h

    avin

    g a

    tota

    l con

    tent

    less

    than

    150

    L (3

    9.63

    gal

    ).Q

    D re

    quire

    men

    ts a

    pply

    to 1

    50 L

    (39.

    63 g

    al) t

    o28

    3,87

    5 L

    (75,

    000

    gal).

    29C

    FR 1

    910.

    119

    (HSS

    .1-2

    )an

    yfo

    rm≥

    4536

    kg

    (10,

    0000

    lbm)

    NSS

    174

    0.12

    (NSS

    .A-5

    6 - A

    -62)

    LH2

    0 - 4

    .536

    x 1

    06 k

    g (1

    x 1

    07 lb

    m)

  • Con

    trol t

    he A

    rea

    Con

    trol t

    he A

    rea

    •D

    eter

    min

    e–

    Who

    can

    ent

    er, a

    nd fo

    r how

    long

    –W

    hat c

    an e

    nter

    , esp

    ecia

    lly ig

    nitio

    n so

    urce

    s–

    Wha

    t kin

    d of

    act

    iviti

    es a

    re a

    llow

    ed in

    the

    area

  • Goo

    d H

    ouse

    keep

    ing

    Pra

    ctic

    esG

    ood

    Hou

    seke

    epin

    g P

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    ices

    •W

    eeds

    or s

    imila

    r com

    bust

    ible

    s ar

    e no

    t pe

    rmitt

    ed w

    ithin

    25

    ft of

    LH

    2eq

    uipm

    ent

    (29C

    FR 1

    910.

    103,

    Hyd

    roge

    n)•

    Acc

    ess

    and

    evac

    uatio

    n ro

    utes

    are

    to b

    e ke

    pt c

    lear

    of e

    quip

    men

    t•

    Con

    duct

    ive

    and

    nons

    park

    ing

    floor

    s ar

    e to

    be

    kept

    cle

    an o

    f dirt

  • Per

    sonn

    el P

    rote

    ctio

    nP

    erso

    nnel

    Pro

    tect

    ion

    •Li

    mit

    or, i

    f pos

    sibl

    e, e

    limin

    ate

    pers