REFERENCE LIST - ЗВЕЗДА-ЭНЕРГЕТИКА · tional standard ISO 9001:2008, Russian GOST...
Transcript of REFERENCE LIST - ЗВЕЗДА-ЭНЕРГЕТИКА · tional standard ISO 9001:2008, Russian GOST...
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CONTENTS01 ABOUT US ...................................................................................................... 002
People trust us ............................................................................................................... 005
Implemented projects .................................................................................................... 006
Quality control ................................................................................................................ 007
02 EPC-PROJECTS ...................................................................................... 008
Oil industry ..................................................................................................................... 009
Gas industry .................................................................................................................... 021
Mining industry ............................................................................................................... 023
Chemical industry ........................................................................................................... 026
Public power ................................................................................................................... 028
Timber industry, pulp and paper industry ..................................................................... 031
03 INDUSTRY SOLUTIONS ............................................................ 033
Oil industry ..................................................................................................................... 034
Gas industry .................................................................................................................... 039
Nuclear industry ............................................................................................................. 047
Mining industry .............................................................................................................. 050
Grid and generating companies .................................................................................... 053
Public power ................................................................................................................... 056
Glass industry ................................................................................................................. 058
Food industry .................................................................................................................. 061
Construction materials manufacture ............................................................................ 063
Machine industry ............................................................................................................ 065
Metals industry ............................................................................................................... 067
Chemical industry .......................................................................................................... 069
Sea ports ........................................................................................................................ 071
Sports and exhibition centers ....................................................................................... 073
04 COMPOSITE FUELS POWER PLANTS ................................................................................... 075
05 POWER PLANTS OPERATION ......................................... 078
06 DESIGN ............................................................................................................... 080
07 PROCESS CONTROL SYSTEMS ...................................... 094
02
01002
People trust usABOUT USImplemented projects
Quality control
“ZVEZDA-ENERGETIKA”, Saint Petersburg, was established in 2001 to become one of the current leaders of industrial energy market of Russia and CIS countries
ABOUT US 003
Today’s “ZVEZDA-ENERGETIKA” has all necessary resources for expert implementation of large-scale projects: many-year experience in constructing power facilities, highly skilled designers and technical specialists, hi-tech material and technical resources, including in-house production of modular equip-ment, test beds, and specially developed power saving solutions for different industries. Ability to pro-vide the full range of services in creating a power plant, from design to operation thereof, - is the Com-pany’s key advantage.
800HIGHLY-SKILLEDEMPLOYEES
220MW
OF THERMALPOWER
1600MW
OF ELECTRICPOWER
INSTALLED CAPACITY OF OUR POWER PLANTS
004 ABOUT US
The vector of ZVEZDA-ENERGETIKA, OJSC development is defined by three main values, we figured during the years of our work in the power plant engineering market. We offer our customers an individual approach and forecast of demands growth, ensure quality control and expansion of main qualifications range, taking into consideration market requirements, we believe in products we create with our team
• Development of design and estimate documen-tation for construction of up to 200 kV power and co-generation plants, up to 200 MV cable and overhead power lines, distribution substa-tions of all voltage classes, conversion complxes, relay protection and automation devices, auto-mated process control systems for thermal and electrical engineering processes;
• Manufacture of containerized power plants with a unit capacity from 50 to 5500 kW, including with heat recovery;
• Turnkey construction of stationary, block-mod-ule power plants and co-generation plants with
a capacity of up to 200 MW, cable and overhead power lines of up to 200 kV, distribution sub-stations of all voltage classes, conversion com-plxes, relay protection and automation devices, automated process control systems for thermal and electrical engineering processes;
• Start-up and adjustment operations;• After-sale servicing of power facilities;• Customer personnel training;• Power plants leasing;• Supply of spare parts to customers;• Power facilities operation and maintenance;• Power plant equipment repairs and maintenance.
COMPANY PROVIDED SET OF WORKS AND SERVICES INCLUDES:
We are continuously monitoring technological progress, providing
quick response to industry requirements and act firmly in the most
unconventional situations, being ahead of events and anticipating
emerging market demands.
FROM THE MOMENT OF ESTABLISHMENT THE LARGEST OIL AND GAS CONCERNS AND INDUSTRIAL ENTERPRISES HAS BEEN TRUSTING ZVEZDA-ENERGETIKA, OJSC
WITH SOLUTION OF POWER TASKS:
GAZPROM, OJSC ROSNEFT, OJSC
LUKOIL, OJSC
NOVATEK, OJSC
ANK BASHNEFT, OJSC
GAZPROM NEFT, OJSC TRANSNEFT
MOSENERGO, OJSC
FSK EES, OJSC
YAKUTSKENERGO
SHELLTOTAL CONCERN SLAVNEFT
SIBNEFT VORKUTAUGOL, JSC
MOL RUSSDRAGMET TURKMENNEFT SURGUTNEFTEGAZ
RUSVETPETRO
ABOUT US 005
AND MANY OTHERS...
Since establishment, “ZVEZDA-ENERGETIKA” has manufactured about 2500 power modules with a total electric capacity of 1600 MW and thermal capacity of 220 MW, including 60 multi-genset co-generation plants.
“ZVEZDA-ENERGETIKA”, JSC cooperates with the leading domestic and foreign manufacturers of power erquipment and components: Cummins Inc., MTU Onsite Energy, MWM GmbH, Wartsila, Guascor S.A., Rolls Royce, “Kolomensky Works”, OJSC, “Zvezda”, PJSC, “KAQNAZ”, PJSC, “RUMO”, OJSC, “Ural Diesel Motor Works”, Ltd., Mamins Volga Diesel Works”, OJSC.
The Company’s own production site area makes about 18 000 sq.m.; its representative office is lo-cated in Moscow, and there are servic centers in Ukhta, Surgut, and Khabarovsk.
Complex power solutions mean the Company’s work style, synthesis of recent technologies, and many-year experience in power plants manufac-ture. Our solutions mean long-term investments in reliable operation of your business.
IMPLEMENTEDPROJECTS
006 ABOUT US
QUALITY CONTROL AT ALL STAGES
As of today, the continuosly and succeffully de-veloped Quality Management System that meets Russian and International standards is the key criterion of the products and services manufac-turer reliability. High quality of products and ser-vices - reliable power supply- ultimate leadership. The Quality Management System of “ZVEZDA-ENER-GETIKA” , JSC is certified for conformity with Interna-tional standard ISO 9001:2008, Russian GOST ISO 9001-2011, and Gazprom standards 9001-2012.
Since 2007, the Quality Mangement System of “ZVEZDA-ENERGETIKA” has met standards ISO 9001:2008, GOST ISO 9001-2011, and Gazprom standards 9001-2012.
“ZVEZDA-ENERGETIKA”, OJSC is necessarily licensed for all works it performes and all services it renders:
• Certificate of admission to fire safety works and rendition of fire safety services;
• License to perform assembly, repair and mainte-nance of buildings and constructions fire safety devices;
• Certificate of admission to certain type or types of works, affecting safety of capital construction facilities;
• License to engineer nuclear power plants equipment;
• License to manufacture nuclear power plants equipment;
• License to operate nuclear facilities with regard to works performance and rendition of opera-tor’s services;
• License to preserve cultural heritage sites (his-torical and cultural landmarks) of the Russian Federation peoples.
HIGH QUALITY OF PRODUCTS AND SERVICES – RELIABLE POWER SUPPLY- ULTIMATE LEADERSHIP
ABOUT US 007
02
02EPC-PROJECTS
Engineering — survey, project and bridging operations
Procurement — selection and purchase of materials and equipment for the project implementation
Construction — construction, assembly, start-up and adjustment operations
008
EPC-PROJECTS 009
02.01
OIL INDUSTRY
“LUKOIL”, PJSC (“RITEK”, JSC)Srende-Khulymsk oil fieldSredne-Khulymsk oil field (Yamalo-Nenets Auton-omous Area) was launched in 2002. In 2005, ZVEZ-DA-ENERGETIKA, OJSC embarked on implementing the EPC-contract of constructing a gas-piston power plant with a total capacity of 15.5 MW. The Compa-ny specialists were tasked both to meet high demands the Customer placed to the project technical part and offer modern architectural and planning solution. The resulting completed power plant is truly considered an irreproachable in terms of engineereing and eye-catch-ing technical facility.
The project included several new solutions to ensure reliable operation of the power plant. In particular, a system of GPPP emergency unloading during emer-gency stops of one or several gensets was used for the first time that guaranteed the highest reliability level of consumers power supply even at emergency situa-tions at GPPP.
Year of supply and construction: 2005–2009
Power plant type: stationary and block-module GPPP
Installed equipment: Zvezda-GP-1500VS-02M3,
Zvezda-GP-1500ВК-02М3, Zvezda-280НК-02М3
Number of gensets: 12 Total electric capacity: 15 560 kW
Scope of works: turnkey construction project
010 EPC-PROJECTS
OIL INDUSTRY
It is noteworthy that after the system implementation full emergency stops of GPPP have come to a halt, and we started installing GPPP emergency unloading sys-tem, which proved to be highly efficient and reliable, on all multi-genset power plants manufactured by ZVEZDA-ENERGETIKA.
ZVEZDA-ENERGETIKA shift personnel have operated the power plant starting from commissioning thereof.
EPC-PROJECTS 011
Facility: Galyanovsky oil field
Year of supply and construction: 2007
Power plant type: block-module GPPP
Installed equipment: Zvezda-GP-1500VK-02M3
Number of gensets: 3
Total electric capacity: 4 500 kW
Scope of works: turnkey construction project
Facility: Vostochno-Perevalnoye oil field
Year of supply and construction: 2008-2012
Power plant type: block-module GPPP
Installed equipment: Zvezda-GP-1500VK-02M3
Number of gensets: 15
Total electric capacity: 22 500 kW
Scope of works: turnkey construction project
Facility: Serginsky oil field
Year of supply and construction: 2009
Power plant type: block-module GPPP
Installed equipment: Zvezda-GP-1500VK-02M3
Number of gensets: 5 Total electric capacity: 7 500 kW
Scope of works: turnkey construction project
“LUKOIL”, PJSC (“RITEK”, JSC)Vostochno-Perevalnoye, Galyanovsky, Serginsky oil fieldsUpon successful implementation of the first gas-pis-ton power plant (GPPP) project, “RITEK”, JSC engaged
“ZVEZDA-ENERGETIKA”, JSC to construct power engi-neering facilities at all current and new West Siberia fields. In order to cut expenses and save the custom-er’s construction time, essentially, a standard solution of a block-module (containerized) GPPP version has been developed. Subsequently, such solution enabled to bring two GPPP packages to new promising fields despite their remoteness and inaccessibility.
Initially, the standard power plant pilot project was performed for the Galyanovsky field. The selected package proved to be efficient and easy-to-use, and subsequent application of all technical solutions allowed to commission GPPP within a short time.
After commissioning, the constructed GPPPs are op-erated by “ZVEZDA-ENERGETIKA”, JSC and provide a reliable power supply of “RITEK”, JSC fields.
OIL INDUSTRY
Year of supply and construction: 2011–2013
Power plant type: block-module GTPP
Installed equipment: Zvezda-1800VK
based on GTP Dresser Rand KG2-3E
Total electric capacity: 1 800 kW
Thermal capacity: 600 kW
Fuel type: oil-associated gas
Scope of works: turnkey construction project
MOL, THE REPUBLIC OF HUNGARYBaytugan fieldEPC-Contract at Baytugan oil field, located on the bor-der between Orenburg and Samara regions, was the first tuebine project of “ZVEZDA-ENERGETIKA” Compa-ny. Challenge of the project was that iy was necessary to ensure a reliable operation of gensets, using oil-associ-ated gas with limit hydrogen sulphide content – over 3%. Much preliminary efforts were taken to select the equip-ment, a special gas conditioning system was developed. As a result, project with Dresser-Rand turbines gensets was approved, boosting compressor station, operator’s room with PCS, exhaust gases heat recovery system were supplied, a large amount of supervision and start-au and adjustment works were fulfilled.
012 EPC-PROJECTS
OIL INDUSTRY
EPC-PROJECTS 013
OIL INDUSTRY
“LUKOIL”, PJSC Lekkersky oil fieldThe first gas-turbine power plant was built by ZVEZ-DA-ENERGETIKA at Lekkersky oil field (Komi Republic). Four 1.8 MW power units based on KG2-3E engines manufactured by Dresser-Rand and running on oil-as-sociated gas were built in the Company’s production complex. GTPP of co-generation cycle provides con-sumers with electric and heat energy.
The power units were placed outdoor in all-weather containers. The scope of supply also includes a boost-er compressor station, fuel oil treatment unit, opera-tor’s module, and automated control system.
This power plant enables both autonomous operation and parallel operation with other power sources, in-cluding Komienergo grid system. GTPP equipment, hardware, and panels meet the ergonomical requirements. The power plant does not require 24-hour attendance.
Year of supply and construction: 2011–2013
Power plant type: block-module GTPP
Installed equipment: Zvezda-1800VK based on GTP
Dresser Rand KG-3E
Number of gensets: 4
Total electric capacity: 7 200 kW
Fuel type: oil-associated gas
Scope of works: turnkey construction project
With regard to climatic conditions of the Extreme North, the power plant is equipped with an anti-icing system, ensuring automatic air heating. The automatic control system (PCS) protects the power plant against going beyond the set limits under all modes of opera-tion. Modern design solutions utilized in GTPP build-ing provide 3rd degree of fire resiatance and C0 (C1) structural fire hazard class thereto.
Year of supply and construction: 2003
Power plant type: stationary GPPP
Installed equipment: Zvezda-GP-1500VS-02M3
Number of gensets: 5
Total electric capacity: 7 500 kW
Thermal capacity: 2 500 kW
Scope of works: turnkey construction project
“GAZPROM NEFT” PJSCYaraynersky oil fieldYaraynersky oil field was discovered in Yamalo-Nenets Autonomous Area of Tyumen region in 1973. The near-est large populated area – Noyabrsk city – is located 115 km to the West of the field. “ZVEZDA-ENERGETIKA” built the first stationary gas-piston power plant, using associated gas, at Yaraynersky oil field as a turnkey project.
Uniqueness of the project was was in the challenge to operate gensets, using heavily fume-laden gas with abruptly changing methane number and aerosol oil fractions content. Custom-made gas conditioning equipment was used to provide for gas treatment and conditioning.
The complex facility was built under EPC-Contract model, when all works were made on a turnkey basis with a fixed contract price. To keep the short term of the plant construction the Project Manager developed the approved schedule of all counterparties interac-tions with fixed milestones to ensure timely prepa-ration of facilities for commissioning. The schedule totally paid off – the plant was commissioned in time with high quality of performed works. The experience, gained from interaction with subcontractors, was sub-sequently applied at other facilities of “ZVEZDA-ENER-GETIKA”, JSC.
014 EPC-PROJECTS
OIL INDUSTRY
Year of supply and construction: 2013-2015
Power plant type: block-module GPPP
Installed equipment: Zvezda-1000 VK-02M3,
Zvezda-1000 VK-02M3, Zvezda-630 VK-02M3
Number of gensets: 12
Total electric capacity: 15 000 kW
Scope of works: turnkey construction project
“SOROVSKNEFT”, LTD.Sorovsk fieldSorovsk field was discovered in 2002, it is located 150 km to the South-West from Nefteyugansk and 137 km to the North from Khanty-Mansiysk. In December 2012 the field was placed under test production. Since the field was developed gradually and there was no imme-diate need in a large amount of electric power, it was decided to build a gas-piston power plant in 2013, grad-ually adding power as the customer’s demand grew.
Construction of oil-associated gas power plant with to-tal capacity of 15MW included three stages. At the first stage 7.5 MW equipment was installed, at the second stage – 4.5 MW equipment, at the third stage – 3.0 MW equipment. Each stage was implemented in slight-ly over a year. Work schedule had to take into consid-eration a seasonal factor of the equipment delivery by winter road. A planned plant expansion was taken into account upon the project documentation development, thus, ACS system and the operator’s workplace were planned, allowing for upgrade upon further expansion.
The gas-piston powerplant, built at Sorovsk field, en-abled the customer to bring oil-associated gas recov-ery up to 98%, which is one of the best figures in the industry. Nowadays, “ZVEZDA-ENERGETIKA”, JSC op-erates the constructed GPPP.
EPC-PROJECTS 015
OIL INDUSTRY
Year of supply and construction: 2014-2016
Scope of works: construction and mounting op-
erations, 1600 kW emergency diesel power plant
supply, PCS, closed switchgear modules, reservoirs;
110/35/6 kV substation reconstruction, gas treat-
ment station equipment, pumping station equipment,
land use engineering.
“VARYEGANNEFTEGAZ”, PJSC (IN PROGRESS)Verkhnekolik-Yegansk field. 24 MW GTPP constructionVerkhnekolik-Yegansk oil field (Tyumen region) was put into production in 1990. It was decided to establish
“UKS Nizhnevartovsk” separate subdivision in Nizh-nevartovsk to build 24 MW gas-turbine power plant (GTPP), which implied a large amount of construction and mounting works. By establishing a separate sub-division “ZVEZDA-ENERGETIKA”, JSC enhanced sub-contractors intreraction at the facility. It also enabled to cut general costs of construction and mounting op-erations, to ensure more efficient interaction with the customer’s subdivisions and to provide current man-agement of the project logistics with regard to delivery of a large amount of sand, gravel, concrete and other materials to the construction site, located in a swamp area. ZVEZDA-ENERGETIKA’s experience of creating a separate subdivision fully paid off and will be applied thereafter at other facilities.
GTPP includes five Siemens 5.2 MW containerized gas-turbine gensets, which are installed in the main building, upper-level control system in a separate op-erator’s room; gas compressor plant, installed in a separate building; oil-associated gas treatment unit; pumping station building and emergency water reser-voirs; flare system unit.
EPC-Contract was performed on project financing conditions subject to ZVEZDA-ENERGETIKA’s starting a dedicated credit line and undertaking correspond-ing risks, related to timely performance of the contract and high quality of construction and mounting opera-tions. The facility will be commissioned in 2016.
016 EPC-PROJECTS
OIL INDUSTRY
EPC-PROJECTS 017
OIL INDUSTRY
Facility: Power supply of the site facilities of contract-
ing organizations’ base at Yurubcheno-Tokhomsk oil field
Year of supply and construction: 2014-2015 In-
stalled equipment: 6 multi-fuel gensets 1650 kW each,
emergency DPP 109 kW, oil treatment units, tanks,
dufferent purpose modules.
Total electric capacity: 10 000 kW
Scope of works: land and engineering lines develop-
ment, construction and mounting operations, equip-
ment supply, start-up and adjustment operations.
“VOSTSIBNEFTEGAZ”, PJSC (IN PROGRESS)Power supply of the site facilities of con-tracting organizations’ base at Yurubcheno-Tokhomsk oil, gas and condensate fieldZVEZDA-ENERGETIKA, JSC entered into the EPC-Con-tract for construction of 9.9 MW stand-alone power plant, intended to provide power supply of the site fa-cilities of the base, owned by contracting organizations, participating in development of Yurubcheno-Tokhomsk oil, gas and condensate field in the Krasnoyarsk Terri-tory, in 2014 and the indicated contract is being im-plemented now.
To cut capital expenses to construction it was decided to use Rusian crude oil engines, produced by “Kolo-mensky Works”, JSC, as a generating source. As the field is located far away from large populated areas, use of crude oil engines resulted in considerable im-provement of project economics, decrease of transport expenses to long-distance fuel delivery by dirt roads.
The power plant, designed as a uniform connecting passage, includes six 6.3 kV Zvezda-1650VK-05M3 type module power plants with single capacity of 1650 kW.
The plant operates on crude oil, while diesel fuel is used for start and shut thereof. Considering dual-fu-el mode of the plant operation, a special engineering solution was developed for the fuel supply system and the hot water heated tank farm.
The set of auxiliary equipment also includes two con-tainerized power factor correction systems, contain-erized operator’s room (PCS), 109 kW emergency DPP, diesel fuel pumping station and consumables module, fuel oil treatment unit, booster station and other equipment.
Year of supply and construction: 2013–2016
Number of gensets: 9
Unit capacity: 1 650 kW
Total electric capacity: 14 850 kW
Scope of works: turnkey construction project
“GAZPROM NEFT RAZVITIE”, LTD. (IN PROGRESS)Power supply complex of “Novy Port” oil ter-minal at the Gulf of Ob, Novoportovsk fieldEPC-Contract for design, manufacture and construc-tion of a modern power supply complex, intended to provide power supply of “Novy Port” oil field at the Gulf of Ob, is a milestone for “ZVEZDA-ENERGETIKA”, JSC within the context of the import substitution programs implementation. It took nine months to fulfill the works under the project. The package of the supplied equip-ment included: stationary building with utilities, nine oil-diesel gensets, operating on engines of “Kolomen-sky Works” with total electric capacity of 15 MW, oil treatment units, automated control system and indoor switchgear.
The power supply system is located in the stationary easy-to-assemble building in corporate color scheme of “Gazprom Neft” OJSC. The building includes all necessary amenity and staff rooms for the personnel. Crude oil is the main fuel of the power supply compex, however diesel-fuel operation mode is also provided for.
Inspite of short terms and large amount of works, all equipment was shipped in June 2013 in strict com-pliance with the contract. Over 8000 items were de-livered in two stages: by land to the Surgut river port and further on by water to the Cape kamenny (Yamal peninsula).
018 EPC-PROJECTS
OIL INDUSTRY
Supervision and start-up and adjustment works were fulfilled in the first quarter of 2014.
Process control system (PCS) was developed for the power supply complex. PCS allows to control the basic and auxiliary equipment, including 9 oil-diesel gensets 1650 kW each and 200 kW emergency diesel plant, in all modes of operation.
EPC-PROJECTS 019
Year of supply and construction: 2009–2012
Power plant type: block-module GPPP
Installed equipment: Zvezda-GP-1500VK3
Number of gensets: 7
Total electric capacity: 10 580 kW
Scope of works: turnkey construction project
MOL, THE REPUBLIC OF HUNGARY,“MATYUSHKINSKAYA VERTIKAL”, LTD.Severo-Ledovoe, Kvartovoe fieldsIn February 2012 “ZVEZDA-ENERGETIKA”, JSC entered into contract with “Matyushkinskaya Vertikal”, Ltd. (“MOL Group”, Hungary) for gas-piston power plant (GPPP), operating on oil-associated gas, construction, manufacture, delivery and start-up and adjustment works. Delivery package includes two block-module power plants “Zvezda-GP-1500VK-02M3”, operating on Cummins engines, closed switchgear block-module, main distribution board and oil-associated gas treat-ment unit. Moreover, “ZVEZDA-ENERGETIKA”, JSC ful-filled construction and mounting operations and start-up and adjustment works.
It is to be noted that the constructed power plant is the second facility “ZVEZDA-ENERGETIKA”, JSC built for “Matyushkinskaya Vertikal”, Ltd. Previously, “ZVEZ-DA-ENERGETIKA”, JSC commissioned gas-piston pow-er plant with “Knowledge Database” intelligent system for power plant process control system, developed by PCS Department of “ZVEZDA-ENERGETIKA”, JSC
This development was required to address the follow-ing issues: the operator, running the power plant, not always was able to respond promptly when the system sent some error code, to find the faulty unit in short time and to take a certain decision to eliminate faults. The intelligent system, developed by “ZVEZDA-ENER-GETIKA”, JSC, displays not only code definition, but also the instruction on elimination thereof. The cus-tomer of the development rated the “Knowledge Data-base” very high.
OIL INDUSTRY
OTHER EPC-PROJECTS FOR OIL INDUSTRY
“NK ROSNEFT”, OJSCFacility: Kynsky oil field
Year of supply and construction: 2003
Power plant type: block-module GPPP
Installed equipment: Zvezda-GP-1500VK-02M3
Number of gensets: 8
Total electric capacity: 12 000 kW
Thermal capacity: 9 200 kW
Scope of works: turnkey construction project
Facility: Kharampursky oil field
Year of supply and construction: 2005
Power plant type: block-module GPPP
Installed equipment: Zvezda-GP-1500VKM3
Number of gensets: 5
Total electric capacity: 7 500 kW
Scope of works: turnkey construction project
020 EPC-PROJECTS
OIL INDUSTRY
EPC-PROJECTS 021
02.02
GAS INDUSTRY
Facility: YNAA, South-Tambey gas-condensate field,
Sabetta settl.
Year of supply and construction: 2014 –
to the present day
Total number of gensets: 6 Unit capacity: 8 800 kW
Total electric capacity: 54 000 kW
TECHNIP, YAMAL LNG PROJECT (IN PROGRESS)South-Tambey gas-condensate field
“Yamal LNG” project provides for 16.5 mln t/year liq-uefied natural gas (LMG) plant, using resource base of the South-Tambey field, located at the North-East of the Yamal peninsula. It is planned to start LNG produc-tion in 2017.
ZVEZDA-ENERGETIKA’s participation in the large-scale international project “Yamal LNG” is a milestone for the Company as it provides an opportunity to master international design and engineering standards.
“ZVEZDA-ENERGETIKA”, JSC developed technical and project documentation for emergency power supply of the LNG plant under construction, delivered six Wart-sila gensets with 8.8 MW unit capacity. At present, su-pervision and construction and mounting operations are performed at the facility.
022 EPC-PROJECTS
GAS INDUSTRY
EPC-PROJECTS 023
02.03
MINING INDUSTRY
024 EPC-PROJECTS
Year of supply and construction: 2010–2014
Installed equipment: Zvezda-GP-2000VK-14M3
Number of gensets: 9 Total electric capacity: 17 380 kW
Thermal capacity: 13 050 kW
Scope of works: turnkey construction project
“VORKUTAUGOL”, JSCConstruction of 17.4 MW coalmine methane co-generation plant ZVEZDA-ENERGETIKA Company implemented a large-scale project on design, manufacture, delivery and commissioning of 17.4 MW total capacity block-mod-ule gas-piston power plant with heat recovery, using coalmine methane as fuel, and reconstruction of two substations: ПС 110/6,6/6,3 kV, 10000/110 trans-former capacity; and 35/6 kV “Severnaya” substation, 16000/35 transformer capacity.
GPCGPP is meant for thermal and electric power supply of “Severnaya” mine consumers, and substations are an important link between gas-piston co-generation plant of “Vorkutaugol”, JSC and consumers, therefore, substations reconstruction is a necessary condition of consumers connection to the mains and uninterrupt-ible power supply.
Project and detail co-generation plant documentation was developed, equipment of two module 2MW unit capacity MWM gensets-based power units was devel-oped and manufactured within the project. The Com-pany also developed the fuel gas treatment system and reconstructed the heat point of the mine.
The project of co-generation plant construction for “Severnaya” mine was a pilot one for “ZVEZDA-ENER-GETIKA”, JSC and innovative for Russian coal industry.
Uniqueness thereof is that gas-piston power plant op-erates on coalmine methane at relatively low methane concentrations in the mixture, which is also subject to considerable fluctuations – from 25 to 70%. Opera-tion mode of the power plant – parallel with the mains, power is delivered to the mains. GPCGPP can generate 110.5 MW/h of electric power and over 56,700 Gcal of thermal power per year.Use of colliery gas for generation is a quite compli-cated engineering task, implying not only design and construction of the power plant itself, but also devel-opment of gas treatment systems and optimization of the power plant operation modes. GPCGPP satisfies current strict technical safety requirements.
MINING INDUSTRY
EPC-PROJECTS 025
OTHER EPC-PROJECTSFOR MINING INDUSTRY
FGUP “GT ARKTIKUGOL”Location: Shpitsbergen isle,
Barentsburg mine, the Arctic Ocean
Year of supply and construction: 2007-2010
Power plant type: block-module DPP
Installed equipment: Zvezda-1000VK-02M3,
Zvezda-100NK-02M3, heat recovery system
Number of gensets: 5
Total electric capacity: 2 300 kW
Scope of works: turnkey construction project
“RUSDRAGMET”, LTD.(“MNOGOVERSHINNOE”, CJSC)Location: Khabarovsk Krai, Mnogovershinnoe gold field
Year of supply and construction: 2004
Power plant type: block-module DPP
Installed equipment: Zvezda-1600VK-02M3
Number of gensets: 4
Total electric capacity: 6 400 kW
Scope of works: turnkey construction project
MINING INDUSTRY
026 EPC-PROJECTS
02.04
CHEMICAL INDUSTRY
EPC-PROJECTS 027
CHEMICAL INDUSTRY
Year of supply and construction: 2015 —
to the present day
Power plant type: gas-piston co-generation plant
with heat recovery
Total number of gensets: 4
Unit capacity: 10 MW
Total capicity: 40 MW
Waste heat boilers total capacity: 17,5 t of steam an hour
Scope of works: turnkey construction project
TOO “KAZAZOT” (IN PROGRESS)40 MW co-generation plant, Aktau
“ZVEZDA-ENERGETIKA”, JSC is currently constructing auxiliary co-generation power plant (CGPP) for “Ka-zAzot” plant, located in Aktau, Republic of Kazakhstan. Electric power of the gas-piston co-generation plant will make 40 MW. CGPP will be based on four Wartsi-la 20V34SG gensets 10 MW unit capacity each. The power plant will also include the heat recovery system, waste-heat boilers of 17.5 TSH total capacity, which will be used for process needs of the plant production. Upon the power plant construction three existing sub-stations will also be reconstructed to provide power supply to the consumers and parallel operation with the mains. Under the contract “ZVEZDA-ENERGETIKA”, JSC will provide a turnkey construction of the power plant, the company will act as the general designer and the general contractor, it will supply the equipment to the facility, fulfill mounting, supervision, start-up and adjustment operations. It is planned to finish the co-generation plant con-struction in the fourth quarter of 2016.
The co-generation plant commissioning will enable to enhance reliability of power supply, provided to
“KazAzot’ enterprise, which is the only ammonia and ammonium nitrate producer in the Republic of Kazakh-stan. Own electricity and heat source will enable the plant to operate regardless of power supply irregulari-ties and increases of electricity rates.
028 EPC-PROJECTS
02.05
PUBLIC POWER (HOUSING AND UTILITY SECTOR)
EPC-PROJECTS 029
PUBLIC POWER (HOUSING AND UTILITY SECTOR)
Installed equipment: Zvezda-I20-NK-07M3
Total number of gensets: 8
Unit capacity: 1 120 kW
Total electric capacity: 8 960 kW
Thermal capacity: 6 720 kW
Scope of works: turnkey construction project
“YAMALKOMMUNENERGO”, JSCPower supply of Yar-Sale settlement,Tyumen region“ZVEZDA-ENERGETIKA”, JSC performed EPC-Contract on upgrading of the existing diesel power plant in Yar-Sale settlement of Tyumen region, increasing electric and thermal capacity of the only power source at the settlement.
Previously, the power plant included several diesel gensets of different manufacturers, which had reached the end of their service life by the start of the proj-ect. The project was implemented in three stages. At the first stage in 2007 four main DPP and one standby plant were installed. At the second stage in 2009 two more DPP were installed, and in 2014 – two additional power plants were installed. All the main generating equipment is produced by MTU.
Upon the project implementation special requirements, related to boggy ground and closeness of the power plant to apartment buildings, were taken into consider-ation. Therefore, practically new DPP was built on a piled foundation at the initially prepared dam, the noise shield was installed along the perimeter of the power plant.
Currently, “ZVEZDA-ENERGETIKA”, JSC is enhancing capacity of the constructed power plant.
030 EPC-PROJECTS
OTHER EPC-PROJECTS IN PUBLIC POWER SECTOR
POWER COMPANY, KRASNODAR(IN PROGRESS)Year of supply and construction: 2010 —
to the present day
Installed equipment: Zvezda-GP-1500VK-02M3,
PGP MWH TCG 2020 V20 with HRS,
emergency DPP, PCS
Number of gensets: 5
Total electric capacity: 7 500 kW
Thermal capacity: 3 000 kW
Scope of works: turnkey construction project
DEPARTMENT OF ENERGY, HOUSING AND PUBLIC UTILITIES SALEKHARDYear of supply and construction: 2008
Power plant type: block-module GPPP
Installed equipment: Zvezda-GP-1750VK-02M3
Number of gensets: 8
Total electric capacity: 14 000 kW
Thermal capacity: 14 000 kW
Scope of works: turnkey construction project
PUBLIC POWER (HOUSING AND UTILITY SECTOR)
02.06
TIMBER INDUSTRY, PULP AND PAPER INDUSTRY
EPC-PROJECTS 031
032 EPC-PROJECTS
TIMBER INDUSTRY, PULP AND PAPER INDUSTRY
“YAMAL TIMBER-PROCESSING COMPLEX”, LTD.(IN PROGRESS)
Facility: electric and thermal power supply of tim-
ber-processing production, YNAA, Tolka settl.
Power plant type: co-generation power plant, operat-
ing on wood pulp (biofuel)
Year of supply and construction: 2012 —
to the present day
Installed equipment: 2 modules with ORC turbines
Turboden srl 2*1000 kW, emergency DPP, boiler
equipment, heat supply station, chemical treatment
unit, PCS, additional equipment
Thermal capacity: 10 000 kW
Scope of works: turnkey construction project
02
03033
INDUSTRYSOLUTIONS
034 INDUSTRY SOLUTIONS
03.01
OIL INDUSTRY
INDUSTRY SOLUTIONS 035
OIL INDUSTRY
Scope of gas-turbine power units supply to oil companies’ facilities makes 7 units. Total electric capacity – 19.4 MW. The implemented projects include the following works: design, manufacture and equipment supply, construction and mounting operations, erection supervision operations, start-up and adjustment operations.
GAS-TURBINEPOWER PLANTS
NOBELOIL LTD., “KOLVANEFT”, CJSCFacility: South-Oshsk oil fieldYear of supply and construction: 2012–2013Power plant type: block-module GTPPInstalled equipment: GTP Centrax CX501-КВ7 5 200 KW Number of gensets: 2 Total electric capacity: 10 400 kW
036 INDUSTRY SOLUTIONS
OIL INDUSTRY
Volume of gas-piston power plants construction at oil companies’ facilities makes 105 power units, including 19 multimachine ones. Total electric capacity – 149.3 MW. Total thermal capacity – 11.7 MW. The implemented proj-ects include the following works: design, manufacture and supply of power units, fuel units, gas treatment systems, auxiliary equipment, closed switchgear, main distribution board, supervision, start-up and adjustment operations, operation and maintenance, training.
FAS-PISTONPOWER PLANTS
“TNK-VR”, OJSCFacility: Ust-Tegussk oil fieldYear of supply and construction: 2012Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-1500VK-02M3Number of gensets: 10Total electric capacity: 15 000 kW
“ANK “BASHNEFT”, PJSCFacility: Kirsk-Kotynsk oil fieldYear of supply and construction: 2006Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-1500VK-02M3Number of gensets: 8Total electric capacity: 12 000 kW
“NK ROSNEFT”, OJSCFacility: Priobsk oil fieldYear of supply and construction: 2010Equipment type: complex gas treatment system forGTPP SGT-800Number of gensets: 7
“RUSVYETPETRO”, LTD. (“ZARUBEZHNEFT”, JSC)Facility: North-Khosedayu oil fieldYear of supply and construction: 2012Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-1500VK-02M3Number of gensets: 6Total electric capacity: 9 000 kW
“NORD IMPERIAL”, LTD.Facility: Mayskoe oil fieldYear of supply and construction: 2010Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-1500VK-02M3Number of gensets: 2Total electric capacity: 3 000 kW
INDUSTRY SOLUTIONS 037
OIL INDUSTRY
Volume of diesel power units supply to oil companies’ facilities makes 316 units. Total electric capacity – 246.3 MW.
DIESEL POWER PLANTS
“NK ROSNEFT”, OJSCTotal number of gensets: 69Unit capacity: 20/24/200/360/500/630/1 000/1 600/1 650/1 800 kWTotal electric capacity: 25 594 kW
“AK “TRANSNEFT”, OJSCTotal number of gensets: 49Unit capacity: 200/240/500/630/1 000/1 200 kWTotal electric capacity: 34 000 kW
“LUKOIL”, PJSCTotal number of gensets: 36Unit capacity: 280/630/800/1 000/1 600/1 800 kWTotal electric capacity: 44 230 kW
“NOVATEK”, OJSCTotal number of gensets: 35Unit capacity: 60/200/250/280/500/630/1 000/1 200/1 600/1 800 kWTotal electric capacity: 23 389 kW
“GAZPROM NEFT”, PJSCTotal number of gensets: 18Unit capacity: 200/400/100/1 600 kWTotal electric capacity: 8 735 kW
“CK “RUSVYETPETRO”, LTD.Total number of gensets: 18Unit capacity: 200/500/1 000/1 800 kWTotal electric capacity: 21 500 kW
“TNK-BP”, OJSCTotal number of gensets: 17Unit capacity: 630/1 000/1 125/1 600 kWTotal electric capacity: 17 685 kW
SALYM PETROLEUM DEVELOPMENTTotal number of gensets: 12Unit capacity: 100/630/1 000 kWTotal electric capacity: 8 720 kW
“ANK “BASHNEFT”, PJSCTotal number of gensets: 11Unit capacity: 630 kWTotal electric capacity: 6 930 kW
“NGK “SLAVNEFT”, OJSCTotal number of gensets: 9Unit capacity: 280/1 000 kWTotal electric capacity: 8 280 kW
038 INDUSTRY SOLUTIONS
OIL INDUSTRY
CSPIAN PIPELINE CONSORTIUMTotal number of gensets: 8Unit capacity: 100/360/400/800/1 000kWTotal electric capacity: 3 760 kW
TOTALTotal number of gensets: 7 Unit capacity: 1 600 kWTotal electric capacity: 11 200 kW
“SURGUTNEFTEGAZ”, OJSCTotal number of gensets: 7 Unit capacity: 360/630/748/750 kWTotal electric capacity: 4 344 kW
GK “TURKMENNEFT”Total number of gensets: 5 Unit capacity: 800/1 000/1 125 kWTotal electric capacity: 4 925 kW
“MATYUSHINSKAYA VERTIKAL”, LTD.Total number of gensets: 3 Unit capacity: 280/1 000 kWTotal electric capacity: 2 280 kW
“NK “RUSSNEFT”, JSCTotal number of gensets: 2 Unit capacity: 1 000 kWTotal electric capacity: 2 000 kW
“SOROVSKNEFT”, LTD.Total number of gensets: 2 Unit capacity: 630/1 650 kWTotal electric capacity: 2 280 kW
“VOSTSIBNEFTEGAZ”, PJSCTotal number of gensets: 1 Unit capacity: 630 kWTotal electric capacity: 630 kW
OTHER COMPANIESTotal number of gensets: 9 Unit capacity: 100/400/1 000kWTotal electric capacity: 4 860 kW
INDUSTRY SOLUTIONS 039
03.02
GAS INDUSTRY
040 INDUSTRY SOLUTIONS
GAS INDUSTRY
Generic solution “Unified auxiliary power plant set of equipment” was initially developed by “ZVEZDA-ENERGETIKA”, JSC for “GAZPROM”, PJSC to reduce capital and operating expenses at the main gas pipe-line. Costs were reduced by means of generic engineering and design solutions, packaged supply of equipment and reduction of terms with regard to all types of works: from design to commissioning.
The unified set includes gas-piston block-module power plants with heat recovery, standby diesel power plants, PCS, heat supply stations, closed switchgear, PTS, connecting passages. Engineering solutions provide for an opportunity of further expansion and enhancement of installed capacity.
UNIFIED SETS
INDUSTRY SOLUTIONS 041
GAS INDUSTRY
Facility: Baydaratskaya, Yarynskaya, Gagaratskaya, Vorkutinskaya, Usinskaya, Intinskaya, Syninskaya, Chikshinskaya, Maloperanskaya compressor stations Year of supply: 2009–2013, enhancement 2014Installed equipment: complete with 9 APSC Number of gas-piston gensets: 65 Number of diesel high-voltage gensets: 9 Number of PCS sets: 9 Number of passages: 9Total electric capacity: 106 500 kW
“GAZPROM TRANSGAZ UKHTA”, LTD.Main Gas Pipeline (MGP) Bovanenkovo-UkhtaBovanenkovo-Ukhta main gas pipeline construction is the most important project on development of the Yamal peninsula. Mains power supply is insufficient in this region, therefore compressor stations are provid-ed with electric and thermal power from auxiliary power plants along the entire length of the gas pipeline.
“ZVEZDA-ENERGETIKA”, JSC implemented the project on Bovanenkovo-Ukhta MGP power supply from de-sign to manufacture and installation of power plants, supervision, start-up and adjustment works, spare parts supply and after-sales services. Unified sets were delivered with ZVEZDA-ENERGETIKA process control systems, providing for parallel operation of the power plants, connecting passages and auxiliary mod-ules, enabling to maintain power plants in comfortable conditions. In order to fulfill works at the scheduled time, “ZVEZDA-ENERGETIKA”, JSC for the first time powder-coated containers in a special paint-spraying booth. The implemented projects also included the following works: design, manufacture and delivery of power units, additional equipment, PCS, heat recovery systems, erection supervision operations, start-up and adjustment operations, training.
“GAZPROM UGSF”, LTD.Facility: Bednodemyanovsk UGSFYear of supply: 2012 Number of gas-piston gensets: 7Number of diesel gensets: 1 Number of PCS sets: 1 Number of passages: 1 Total electric capacity: 8 700 kW
042 INDUSTRY SOLUTIONS
GAS INDUSTRY
NORTH-WESTERN REGION AND CENTER
“GAZPROM TRANSGAZ UKHTA”, LTD.Facility: Sindorskaya, Urdomskaya compressor stationsYear of supply: 2007–2011 Number of gas-piston gensets: 7 Number of PCS sets: 2 Number of passages: 2Total electric capacity: 12 500 kW
“GAZPROM TRANSGAZ SAINT PETERSBURG”, LTD.Facility: Portovaya compressor stationYear of supply: 2010 Number of gas-piston gensets: 7Number of diesel gensets: 1 Number of PCS sets: 1Number of passages:Total electric capacity: 12 500 kW
SOUTHERN REGION“GAZPROM TRANSGAZ KRASNODAR”, LTD.Facility: Kubsnkaya, Russkaya, Kazachya, Korenovskaya, Shakhtinskaya compressor stationsYear of supply: 2013, 2015 Number of gas-piston gensets: 30 Number of diesel gensets: 6 Number of PCS sets: 6 Number of passages: 6Total electric capacity: 37 575 kW
“GAZPROM TRANSGAZ VOLGOGRAD”, LTD.Facility: Mokshanskaya compressor station (in progress)Year of supply: 2016 Number of gas-piston gensets: 6Number of diesel gensets: 2 Number of PCS sets: 2 Number of passages: 2Total electric capacity: 13 000 kW
EASTERN SIBERIA AND FAR EAST“GAZPROM TRANSGAZ TOMSK”, LTD.Facility: Kshuksk and Nizhne-Kvakchiks gas conden-sate fields, LMS base SobolevoYear of supply: 2009-2010Number of gas-piston gensets: 8Number of diesel gensets: 2Number of PCS sets: 2Number of passages: 2Total electric capacity: 5 975 kW
“GAZPROM DOBYCHA SHELF”, LTD.Facility: Sakhalin, Kirinskaya compressor stationYear of supply: 2011Number of gas-piston gensets: 8Number of diesel gensets: 1Number of PCS sets: 1Number of passages: 1Total electric capacity: 9 300 kW
“SN-GAZODOBICHA”, LTDFacility: Ust-Silginsk oil depositYear of supply: 2012Number of gas-piston gensets: 2Number of diesel gensets: 1Number of PCS sets: 1Number of passages: 1Total electric capacity: 3200 kW
INDUSTRY SOLUTIONS 043
GAS INDUSTRY
Volume of gas-piston power units supply to facilities of “GAZPROM”, PJSC makes 181 units with total electric ca-pacity of 233.7 MW, thermal capcity – 128 MW.
The implemented projects include the following works: design, manufacture and supply of gensets, additional equip-ment, PCS, heat recovery systems, erection supervision operations, start-up and adjustment operations, training.
GAS-PISTONPOWER PLANTS
“GAZPROM TRANSGAZ UKHTA”, LTD.Facility: compressor stationsYear of supply: 2007–2014 Installed equipment: 12 auxiliaries power supply complexesNumber of gensets: 78Total electric capacity: 117 000 kW Thermal capacity: 92 920 kW
“GAZPROM TRANSGAZ KRASNODAR”, LTD.Facility: MGP Lazarevskoe-Sochi, compressor stationsYear of supply: 2007–2015 Installed equipment: 5 auxiliaries power supply complexes Number of gensets: 32Total electric capacity: 35 350 kW Thermal capacity: 2 794 kW
“GAZPROM TRANSGAZ SAINT PETERSBURG”, LTD.Facility: MGP CRTO-Torzhok, MGP Gryazovets-Vyborg (Nord Stream), MGP Yamal-Europe, compressor sta-tions, infrastructureYear of supply: 2004–2010 Installed equipment: 3 auxiliaries power supply complexes Number of gensets: 17Total electric capacity: 23 500 kW
“GAZPROM UGSF”, LTD.Facility: Bednodemyanovskoe UGSF, Kalinigradskoe UGSF, Nevskoe UGSFYear of supply: 2004–2012 Installed equipment: 3 auxiliaries power supplycomplexes Number of gensets: 12Total electric capacity: 14 200 kW Thermal capacity: 1 000 kW
044 INDUSTRY SOLUTIONS
GAS INDUSTRY
“GAZPROM TRANSGAZ TOMSK”, LTD.Facility: infrastructure, MGP Sakhalin-Khabarovsk-Vladivostok, compressor stationsYear of supply: 2007–2010 Installed equipment: 3 auxiliaries power supply complexes Number of gensets: 10Total electric capacity: 6 290 kW Thermal capacity: 5 918 kW
“GAZPROM DOBYCHA NOYABRSK”, LTD.Facility: Ety-Pur, Nizhne-Kvakchinsk, Gubkinsky oil depositsYear of supply: 2004–2011 Installed equipment: 4 auxiliaries power supply complexes Number of gensets: 9Total electric capacity: 6 605 kW
“GAZPROM DOBYCHA SHELF”, LTD.Facility: Sakhalin, Kirinskaya compressor stationYear of supply: 2010 Installed equipment: 1 auxiliaries power supply complex Number of gensets: 8Total electric capacity: 8 800 kW Thermal capacity: 11 176 kW
“GAZPROM TRANSGAZ NIZHNY NOVGOROD”, LTD.Facility: MGP Pochinky-Gryazovets, compressor stationsYear of supply: 2008, 2009Installed equipment: 2 auxiliaries power supply complexes Number of gensets: 6Total electric capacity: 6 600 kW Thermal capacity: 4 041 kW
“GAZPROM TRANSGAZ BELARUS”, OJSCFacility: Belarus, Slonimskaya compressor stationYear of supply: 2004 Installed equipment: 1 auxiliaries power supply complex Number of gensets: 3
“GAZPROM DOBYCHA URENGOY”, LTD.Facility: auxiliaries power supply complexes Yen-Yakhtinsk CGTP, infrastructureYear of supply: 2003–2004 Installed equipment: 2 auxiliaries power supply complexes Number of gensets: 3Total electric capacity: 4 500 kW
“GAZPROM TRANSGAZ VOLGOGRAD”, LTD.Facility: Zhirnovskaya compressor stationYear of supply: 2005Installed equipment: 1 auxiliaries power supply complexes Number of gensets: 3Total electric capacity: 3 900 kW Thermal capacity: 4 500 kW
“SN-GAZDOBYCHA”, LTD.Facility: Ust-Silginsk oil depositYear of supply and construction: 2012Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-1100VK-02M3Number of gensets: 2 Total electric capacity: 2 200 kW
“GAZPROM DOBYCHA KUZNETSK”, LTD.Facility: Taldinsk coalbed methane fieldYear of supply and construction: 2011Power plant type: block-module GPPPNumber of gensets: 2 Total electric capacity: 3 000 kW
“GAZPROM TRANSGAZ SURGUT”, LTD.Facility: MGP Zapolyarnoe-Urengoy, Purtazovskaya compressor stationYear of supply: 2001 Installed equipment: 1 auxiliaries power supply complex Number of gensets: 1Total electric capacity: 1 500 kW
“KAZTRANSGAZ”, JSCFacility: Amangeldy field, KazakhstanYear of supply and construction: 2003Installed equipment:
INDUSTRY SOLUTIONS 045
GAS INDUSTRY
Volume of diesel power plants delivdery to facilities of “GAZPROM”, PJSC makes 642 units. Total electric capacity – 452.3 MW. The implemented projects included the following types of works: design, manufacture and supply of power units, erection supervision operations, start-up and adjustment operations, training.
DIESEL POWER PLANTS
“YAMAL LNG”, OJSC, YAMAL LNG PROJECTFacility: YNAA, South-Tambey gas condensate field, Sabetta settl.Year of supply and construction: 2014-2015Total number of gensets: 42Total electric capacity: 23 860 kWTypes of work: equipment supply, erection supervi-sion operations, start-up and adjustment operations
“VINCI CONSTRUCTION GRANDS PROGETS”, YAMAL LNG PROJECTFacility: YNAA, South-Tambey gas condensate field, Sabetta settl.Year of supply and construction: 2014-2015Total number of gensets: 25Total electric capacity: 8 120 kWTypes of work: equipment supply, erection supervi-sion operations, start-up and adjustment operations
“GAZPROM TRANSGAZ UKHTA”, LTD.Total number of gensets: 152Unit capacity: 200/410/630/1 000 kWTotal electric capacity: 116 100 kW
“GAZPROM DOBYCHA NADYM”, LTD.
Total number of gensets: 74Unit capacity: 100/200/280/410/500/630/1 000/1 600 kWTotal electric capacity: 48 900 kW
“GAZPROM DOBYCHA URENGOY”, LTD.Total number of gensets: 64Unit capacity: 200/500/630/1 000 kWTotal electric capacity: 45 490 kW
“GAZPROM DOBYCHA YAMBURG”, LTD.Total number of gensets: 63Unit capacity: 280/410/500/630/1 000 kWTotal electric capacity: 43 840 kW
“GAZPROM TRANSGAZ SURGUT”, LTD.Total number of gensets: 34Unit capacity: 630/748/800/1 000/1 600 kWTotal electric capacity: 24 064 kW
“GAZPROM TRANSGAZ YUGORSK”, LTD.Total number of gensets: 32Unit capacity: 200/410/500/630/800/1 000 kWTotal electric capacity: 22 510 kW
“GAZPROMTRANS”, LTD.Total number of gensets: 31Unit capacity: 100/630/1 000 kWTotal electric capacity: 25 500 kW
046 INDUSTRY SOLUTIONS
GAS INDUSTRY
“GAZPROM TRANSGAZ SAINT PETERSBURG”, LTD.Total number of gensets: 25Unit capacity: 200/280/410/630/1000/1600 kWTotal electric capacity: 18 610 kW
“GAZPROM DOBYCHA NOYABRSK”, LTD.Total number of gensets: 21Unit capacity: 160/200/280/410/500/630/1 000 kWTotal electric capacity: 12 790 kW
“GAZPROM TRANSGAZ TOMSK”, LTD.Total number of gensets: 17 Unit capacity: 280/500/800/1000 kWTotal electric capacity: 7 720 kW
“GAZPROM TRANSGAZ UFA”, LTD.Total number of gensets: 13 Unit capacity: 280/410/630/1 000 kWTotal electric capacity: 9 100 kW
“GAZPROM TRANSGAZ CHAYKOVSKY”, LTD.Total number of gensets: 9 Unit capacity: 200/500/630 kWTotal electric capacity: 4 550 kW
“GAZPROM TRANSGAZ MOSCOW”, LTD.Total number of gensets: 7Unit capacity: 630 kWTotal electric capacity: 4 410 kW
“GAZPROM TRANSGAZ NIZHNY NOVGOROD”, LTD.Total number of gensets: 7 Unit capacity: 200/500/630 kWTotal electric capacity: 4 190 kW
“GAZPROM TRANSGAZ SARATOV”, LTD.Total number of gensets: 7 Unit capacity: 630/1 000 kWTotal electric capacity: 5 150 kW
“GAZPROM UGSF”, LTD.Total number of gensets: 6 Unit capacity: 630/1000 kWTotal electric capacity: 5 260 kW
“GAZPROM DOBYCHA SHELF”, LTD.Total number of gensets: 6 Unit capacity: 630/1 000 kWTotal electric capacity: 3 660 kW
“GAZPROM TRANSGAZ VOLGOGRAD”, LTD.Total number of gensets: 6 Unit capacity: 500/630/800 kWTotal electric capacity: 3 630 kW
“GAZPROM TRANSGAZ KRASNODAR”, LTD.Number of gensets: 6 Unit capacity: 100/280/1 000 kWTotal electric capacity: 2 220 kW
“GAZPROM TRANSGAZ BELARUS”, OJSCTotal number of gensets: 5 Unit capacity: 200/630 kWTotal electric capacity: 2 720 kW
“GAZPROM TRANSGAZ EKATERINBURG”, LTD.Number of gensets: 4 Unit capacity: 280/1 000 kWTotal electric capacity: 3 280 kW
“SEVERNEFTGAZPROM”, OJSCNumber of gensets: 4 Unit capacity: 630/1000 kWTotal electric capacity: 2 890 kW
“GAZPROM DOBYCHA KRASNODAR”, LTD.Total number of gensets: 3 Unit capacity: 100/1 000 kWTotal electric capacity: 1 200 kW
“GAZPROM DOBYCHA ORENBURG”, LTD.Total number of gensets: 3 Unit capacity: 500/630/1 600 kWTotal electric capacity: 2 730 kW
“GAZPROM TRANSGAZ STAVROPOL”, LTD.Total number of gensets: 3 Unit capacity: 280/500/1 000 kWTotal electric capacity: 1 780 kW
“GAZPROM TRANSGAZ KUBAN”, LTD.Number of gensets: 2 Unit capacity: 1 000 kWTotal electric capacity: 2 000 kW
“GAZPROM TRANSGAZ SAMARA”, LTD.Number of gensets: 2 Unit capacity: 500/630 kWTotal electric capacity: 1 130 kW
“GAZPROM DOBYCHA KUZNETSK”, LTD.Number of gensets: 2 Unit capacity: 100/1 000 kWTotal electric capacity: 1 100 kW
“TOMSKGAZPROM”, OJSCNumber of gensets: 2 Unit capacity: 1000 kWTotal electric capacity: 2 000 kW
INDUSTRY SOLUTIONS 047
03.03
NUCLEAR INDUSTRY
048 INDUSTRY SOLUTIONS
NUCLEAR INDUSTRY
Year of supply and construction: 2009–to the present dayPower plant type: stationary DPPInstalled equipment: Zvezda-6000NS-10M3, Zvezda-100NS-MM3-BBTotal number of gensets: 7 Unit capacity: 6 100 kW/100 kWTotal electric capacity: 36 700 kWOperation mode: emergency, redundant Scope of works: design, equipment manufacture and supply, training, erection supervision operations, maintenance
“ATOMENERGOPROEKT”, JSC (IN PROGRESS)Standby and emergency power supply of Novovoronezhskaya NPPNovovoronezhskaya NPP, located 42 km away from Voronezh, has been operated since 1964. The second stage of the power plant is being built near the existing NPP. Capacity of each reactor unit of the new plant will be 1150 MW.
The project provides for 4 emergency and 2 stand-by diesel power plants with total capacity of 36 MW, which serve as power sources of safety systems and are meant to provide operation of the main power unit equipment upon emergency protection tripping. Sta-tionary NDPPs are located at the site of the power park, de-signed to protect the equipment from all external effects.
The Company’s specialists developed project and engi-neering documentation. All the delivered equipment is allowed for use at nuclear power facilities. Two stand-by diesel power plants are IV safety class, four NDPP – II O safety class.
At the end of 2015 three first stage power plants un-derwent acceptance testing, proving that the equip-ment is fully ready for industrial operation.
Two underground power plants Zvezda-100 NS-MM3-BB were also supplied for Novovoronezhskaya NPP to back up physical protection stations.
INDUSTRY SOLUTIONS 049
NUCLEAR INDUSTRY
“ATOMSTROYEXPORT”, JSC (IN PROGRESS)Facility: Belorusskaya NPP (Ostrovets)Year of supply and construction: 2014–2018 (scheduled time of the NPP commissioning)Power plant type: stationary DPPInstalled equipment: MTU Total number of gensets: 10 Unit capacity: 6 300 kWTotal electric capacity: 63 000 kWScope of works: design, supply, erection supervision operations/start-up and adjustment operations
FGUP “GORNO-KHIMICHESKY KOMBINAT”Year of supply and construction: 2006, 2008Power plant type: block-module DPPInstalled equipment: Zvezda-1600VK-02M3, Zvezda-1800VK-02M3Total number of gensets: 7 Total electric capacity: 12 200 kWScope of works: DPP manufacture and supply, auxiliary equipment
“ROSENERGOATOM” CONCERNFacility: Bilibinskaya NPPYear of supply and construction: 2007–2009Power plant type: block-module DPPInstalled equipment: Zvezda-1600VK-02M3Total number of gensets: 4 Unit capacity: 1 600 kWTotal electric capacity: 6 400 kWScope of works: DPP manufacture and supply, PCS
Facility: Beloyarskaya NPPYear of supply and construction: 2011–2012Power plant type: stationary DPPInstalled equipment: Zvezda-650NS-02M3 Total number of gensets: 2 Unit capacity: 650 kWTotal electric capacity: 1 300 kWScope of works: DPP design and supply, PCS
Facility: Kalininskaya NPPYear of supply and construction: 2011–2012 Power plant type: stationary DPPInstalled equipment: Zvezda-250NS-02M3-02Total number of gensets: 2 Unit capacity: 250 kWTotal electric capacity: 500 kWScope of works: DPP design and supply
050 INDUSTRY SOLUTIONS
03.04
MINING INDUSTRY
INDUSTRY SOLUTIONS 051
MINING INDUSTRY
Location: Chukotka Autonomous Area, Bilibinsky districtYear of supply and construction: 2013Installed equipment: Zvezda-1000VK-02M3, heat recovery system, closed switchgear, main distribution board, heat supply station module, fuel warehouseNumber of gensets: 3 Unit capacity: 1 000 kWTotal electric capacity: 3 000 kWScope of works: equipment manufacture, start-up and adjustment operations, erection supervision op-erations, training
“RUSDRAGMET”, LTD.Power supply of mining and processing complex facilitiesKlen gold field is located in Bilibincky district of Chu-kotka AA in permanently frozen ground. Average tem-perature of the coldest period in this region makes 41°С belo zero.
Diesel co-generation plant with total capacity of 3 MW is meant for power supply of the mining and process-ing complex facilities: rotation camp, waste treatment facilities of the complex and gold-processing plant.
The scope of the delivery included three Zvezda-1000VK-02M3 DPP modules, including the heat re-covery system, with unit capacity of 1000 kW, paint-ed in the customer’s corporate color scheme, 6.3 kV switchgear with main distribution board and auxiliary transformer, heat supply station module and diesel fuel warehouse.
For convenience of the personnel, working in the Extreme North area, the power complex includes connecting passages and a pumping unit to pump oil from drums in the operator’s room module and oil facilities to ser-vice reservoirs of DPP modules.
Specialists of “ZVEZDA-ENERGETIKA”, JSC performed erection supervision, start-up and adjustment opera-tions and trained the attending personnel.
052 INDUSTRY SOLUTIONS
“ALMAZZOLOTOKOMPLEKT”, JSCLocation: MirnyYear of supply and construction: 2001Power plant type: block-module DPPInstalled equipment: Zvezda-630NK-02M3Number of gensets: 2Unit capacity: 630 kWTotal electric capacity: 1 260 kWScope of works: equipment manufacture and supply,erection supervision operations, start-up and adjust-ment operations
“MAYSKOE” GOLD ORE COMPANY”, LTD.Location: Pevek, Mayskoe gold ore fieldYear of supply and construction: 2008Power plant type: block-module DPPInstalled equipment: Zvezda-1600VK-02M3Number of gensets: 1Total electric capacity: 1 600 kWScope of works: equipment manufacture and supply
FGUP “GT “ARKTIKUGOL”Location: Shpitsbergen isle, Barentsburg mine, The Arctic OceanYear of supply and construction: 2007-2010Power plant type: block-module DPPInstalled equipment: Zvezda-1000VK-02M3, Zvezda-100NK-02M3, heat recovery systemNumber of gensets: 5Total electric capacity: 2 300 kWScope of works: turnkey construction project(see EPC-Projects Section)
“RUSSDRAGMET”, LTD.(“MNOGOVERSHINNOE”, CJSC)Location: Khabarovsk Krai, Mnogovershinnoe fold ore fieldYear of supply and construction: 2004Power plant type: block-module DPPInstalled equipment: Zvezda-1600VK-02M3 Number of gensets: 4Total electric capacity: 6 400 kWScope of works: turnkey construction project(see EPC-Projects Section)
“SHAKHTER” GOLD-MINING COOPERATIVE”, LTD.Location: Chukotka Autonomous AreaYear of supply and construction: 2003Power plant type: block-module DPPInstalled equipment: Zvezda-250NK-02M2Number of gensets: 1Total electric capacity: 250 kWScope of works: equipment manufacture and supply
MINING INDUSTRY
INDUSTRY SOLUTIONS 053
03.05
GRID AND GENERATING COMPANIES
054 INDUSTRY SOLUTIONS
GRID AND GENERATING COMPANIES
“FSK EES”, PJSCStandby power supply of the Olympiad facilities in SochiLocation: Krasnodar Krai, Sochi, AdlerYear of supply and construction: 2012-2014Power plant type: block-module DPP, DPP of chassisNumber of gensets: 133 Unit capacity: 80–1 500 kWTotal electric capacity: 85 225 kWScope of works: equipment manufacture and supply
“FSK EES”, PJSC OF THE MAIN POWER NETWORKS OF THE SOUTHStandby power supply of network infrastructure facilitiesLocation: Southern Federal DistrictYear of supply and construction: 2014-2015Power plant type: block-module DPPNumber of gensets: 84 Unit capacity: 109–1 800 kWTotal electric capacity: 38 635 kWScope of works: equipment manufacture and supply
“MOSENERGO”, PJSCFacilities emergency supplyLocation: Moscow Year of supply and construction: 2008Power plant type: block-module DPPNumber of gensets: 6 Unit capacity: 250 kWTotal electric capacity: 1500 kWScope of works: equipment manufacture and supply
“MOESK”, LTD.Emergency power supply of stationary and mobile facilitiesLocation: MoscowYear of supply and construction: 2012-2013Power plant type: block-module DPP, DPP on chassisNumber of gensets: 102 Unit capacity: 80-565 kWTotal electric capacity: 22 820 kWScope of works: manufacture and supply of contain-ertized, enclosed, and on-chassis DPP
CHEREPOVETSK SDPP, NYAGAN SDPPEmergency power supply upon SDPP reconstruction and constructionYear of supply and construction: 2012-2013Power plant type: block-module DPPNumber of gensets: 3 Unit capacity: 630/800 kWTotal electric capacity: 2 060 kWScope of works: equipment manufacture and supply,erection supervision operations, start-up and adjust-ment operations
INDUSTRY SOLUTIONS 055
GRID AND GENERATING COMPANIES
ELECTRICAL SUBSTATIONS AND POWER GRIDS
“NORTH-WEST MRSK”, PJSCFacility: Severnaya substation, VorkutaYear of supply and construction: 2012Scope of works: 35/6 kV substation reconstruction, equipment supply, construction and mounting opera-tions, network connectionsFacility: Severnaya-2 substation, VorkutaYear of supply and construction: 2012Scope of works: 110/6 kV substation reconstruction, equipment supply, construction and mounting opera-tions, network connectionsFacility: Yarvozh substation, VorkutaYear of supply and construction: 2012Scope of works: 110/6 kV substation construction, 110 kV HV line, equipment supply, construction and mounting operations, start-up and adjustment operations
“FSK EES”, PJSC — MAIN POWER NET-WORKS OF THE URAL (IN PROGRESS)Facility: Orenburgskaya substationYear of supply and construction: 2014-2015Scope of works: obtaining a building permit, develop-ment of detailed documentation, 220/110/35/6 kV substation
“LENENERGO”, PJSCFacility: Vyborg mains, Leningrad regionYear of supply and construction: 2014-2016Scope of works: 6-10 kV networks reconstruction, project documentation development, construction and mounting operations, start-up and adjustment operations, equipment supply
Facility: Gatchina mains, Leningrad regionYear of supply and construction: 2014-2015Scope of works: 35 kV substation reconstruction, project documentation development
Facility: regional facilities of “Lenenergo”, PJSCYear of supply and construction: 2014-2015Scope of works: 6 kV, 10 kV HV line repair with wires and supports, cably entries replacement
Facility: substation 110 kV № 124Year of supply and construction: 2015Scope of works: 110 kV substation reconstruction (No 124), equipment supply
056 INDUSTRY SOLUTIONS
03.06
PUBLIC POWER (HOUSING AND UTILITY SECTOR)
INDUSTRY SOLUTIONS 057
PUBLIC POWER (HOUSING AND UTILITY SECTOR)
“CROSS ARCTIC GROUP”, LTD. Reconstruction of the power plant in Yartsevo village
Location: Krasnoyarsk Krai, Yeniseysky district, Yart-sevo villageYear of supply and construction: 2014-2016 Power plant type: block-module DPPInstalled equipment: Zvezda 1000 VK-06M3, crude oil treatment unitNumber of gensets: 1 Total electric capacity: 1000 kWScope of works: equipment manufacture and supply
“ENERGOGAZKOMPLEKT”, LTD.Power supply of the settlement Location: Moscow region, Pavlovo settl.Year of supply and construction: 2006Power plant type: block-module DPPInstalled equipment: Zvezda-GP-1500NS-02M3, Zvezda 100NS-02M3, PCS, closed switchgear, main distribution board, heat supply station, auxiliary equipmentNumber of gensets: 6 Total electric capacity: 7 600 kW Thermal capacity: 7 500 kWScope of works: equiopment manufacture and supply, PCS implementation, start-up and adjustment operations
SAINT PETERSBURG SUBURBAN SETTLEMENTPower supply of the settlement
Year of supply and construction: 2006Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-65NK-07M3 Number of gensets: 1 Total electric capacity: 65 kWScope of works: equipment manufacture and supply
SP SAKHALIN ENERGY (TRANSSTROY, CJSC)Power supply of the construction camp
Location: Sakhalin isle Year of supply and construction: 2004Power plant type: block-module DPPInstalled equipment: Zvezda-1600VK-02M3, 8MW boiler house, closed switchgear, main distribution board, operator room, auxiliary equipmentTotal number of gensets: 12 Unit capacity: 1 600 kWTotal electric capacity: 19 200 kW Thermal capacity: 8 000 kWScope of works: turnkey construction project
SP SAKHALIN ENERGY (FLUOR)Power supply of the construction camp
Location: Sakhalin isle Year of supply and construction: 2007Power plant type: block-module DPPInstalled equipment: Zvezda-1600VK-02M3, auxiliary equipmentTotal number of gensets: 3 Unit capacity: 150 kW/1 600 kWTotal electric capacity: 4 800 kWScope of works: turnkey construction project
“YAKUTSKENERGO”, PJSCPower supply of Sylgy-Ytyr, Aleko-Kyuel, Eldikan settlements
Location: Sakha Republic (Yakutia)Year of supply and construction: 2002-2004Power plant type: block-module DPPInstalled equipment: Zvezda-1600VK-02M3, Zvezda-150NK-02M3, auxiliary equipmentTotal number of gensets: 16 Unit capacity: 1 600 kWTotal electric capacity: 15 450 kW Thermal capacity: 12 650 kWScope of works: turnkey construction project
GUP “VODOKANAL OF SAINT PETERSBURG”Standby power supply of the activated sludge plant
Location: Saint PetersburgYear of supply and construction: 2011Power plant type: block-module DPPInstalled equipment: on-chassis Zvezda 1000VK-02M3, Zvezda 750 NK-02M3Number of gensets: 4 Total electric capacity: 3 750 kWScope of works: equipment manufacture and supply, start-up and adjustment operations
GUP “TEK SPB”Standby power supply of city boiler houses Location: Saint PetersburgYear of supply and construction: 2008 Power plant type: DPP on chassisUnit capacity: 150–550 kW Number of gensets: 8Total electric capacity: 2 200 kWScope of works: equipment manufacture and supply
058 INDUSTRY SOLUTIONS
03.07
GLASS INDUSTRY
INDUSTRY SOLUTIONS 059
GLASS INDUSTRY
Location: Moscow region, DolgoprudnyYear of supply and construction: 2012-2013 Power plant type: stationary GPPPInstalled equipment: Zvezda-GP-1500NS-02M3, heat recovery system, main distribution board, PCS, boiler houseNumber of gensets: 2 Total electric capacity: 3 000 kW Thermal capacity: 6 680 kWScope of works: turnkey construction project
“MOSAVTOSTEKLO”, LTDStand-alone power supply of the new glass works production facility
“Mosavtosteklo” works is one of the oldest glass works in Russia, established in 1924. Nowadays, the works is a powerful enterprise, producing high-tech glass products.
The implemented project on stand-alone power supply enabled to reduce electric and thermal power supply expenses by several times as a result of using gas-pis-ton power plants with heat recovery systems, operat-ing on natural gas,.
The project included 2-stage design, manufacture and supply of two gas-piston power plants, main distribu-tion board equipment, process control system and 3.6 MW gas water boiler, construction, start-up and ad-justment and erection supervision operations.
The project had been implemented during 2012 – 2013 and the customer accepted the project in August 2013 as it was.
060 INDUSTRY SOLUTIONS
GLASS INDUSTRY
“TVER GLASS WORKS”, LTD.Stand-alone power supply of the worksLocation: TverYear of supply and construction: 2008Power plant type: block-module GPPP,block-module DPPInstalled equipment: Zvezda-GP-1500NK-02M3, Zvezda-800NK-02M3, heat recovery system, remote control panel, main distribution board, boiler houseNumber of gensets: 3Total electric capacity: 3 880 kWThermal capacity: 3 000 kWScope of works: turnkey construction project(see EPC-Projects Section)
“STEKLOTEKH”, LTD.Power supply of the glass-container plantLocation: Tyumen region,Bogatinsky settl.Year of supply and construction: 2010Power plant type: block-module DPPInstalled equipment: three-pole ALT CBZvezda-600NK-02M2Number of gensets: 2Total electric capacity: 1 200 kWScope of works: equipment supply, start-up and adjustment operations, erection supervision operations
INDUSTRY SOLUTIONS 061
03.08
FOOD INDUSTRY
062 INDUSTRY SOLUTIONS
FOOD INDUSTRY
Location: Republic of Tatarstan, Usady vill.Year of supply and construction: 2014Power plant type: block-module GPPP Installed equipment: Zvezda-GP-1750VK-02M3 (10,5)Number of gensets: 2 Total electric capacity: 3 500 kW Thermal capacity: 3520 kWScope of works: equipment manufacture and supply, start-up and adjustment operations, erection supervi-sion operations
“TATSPIRTPROM”, OJSCPower supply of Usadsk Distilling Plant
“Tatspirtprom”, OJSC is the largest company of the Ta-tarstan Republic, including over 13 spirits producers. To cut expenses and supply Usadsk Distilling Plant’s need in thermal and electric energy, “ZVEZDA-ENER-GETIKA”, JSC implemented the project on construction of 3.5 MW gas-piston co-generation plant. The power plant is an additional source of power supply for the Distilling Plant. Electrical connection scheme was de-veloped based on the power plant connection, using two 10.5 kV feeder cables at РУВН-10.5kV busbar sec-tion in the distribution transforming substation.
The co-generation plant is meant to supply auxilia-ry thermal needs of the steam boiler and to partially serve the load of the plant consumers’ heating, hot wa-ter supply systems.
Specialists of “ZVEZDA-ENERGETIKA”, JSC also performed erection supervision operations under the contract.
FOOD COMPANY (IN PROGRESS)Location: Chelyabinsk region, Katav-IvanovskYear of supply and construction: 2011, 2014, 2016Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-1500NK-02M3, heat recovery systemNumber of gensets: 3 Total electric capacity: 4 500 kW Thermal capacity: 4 500 kWScope of works: equipment manufacture and supply
“MARS”, CJSCLocation: Chukotka Autonomous AreaYear of supply and construction: 2003Power plant type: block-module DPPInstalled equipment: Zvezda-200NK-02M3, Zvezda-100NK-02M3Number of gensets: 2 Total electric capacity: 300 kWScope of works: equipment manufacture and supply, start-up and adjustment operations
INDUSTRY SOLUTIONS 063
03.09
CONSTRUCTION MATERIALS MANUFACTURE
064 INDUSTRY SOLUTIONS
CONSTRUCTION MATERIALS MANUFACTURE
“SP FONIKA”, LTD.Location: Asphalt concerete plant, “Zapolyarny” YNAA, Novy UrengoyYear of supply and construction: 2003-2007Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-315NK-02M3Number of gensets: 4Unit capacity: 315 kWTotal electric capacity: 1 260 kWScope of works: design, equipment manufacture and supply, start-up and adjustment operations, erection supervision operations
“RESURS OPYTNY ZAVOD”, OJSCLocation: Moscow region, MytischiYear of supply and construction: 2006-2007Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-1500NK-02M3Number of gensets: 1Total electric capacity: 1 500 kWScope of works: equipment manufacture and supply
“BAZALT-A”, LLPFacility: Brick factory, Kandyagash KazakhstanYear of supply and construction: 2013-2014Power plant type: block-module GPPPInstalled equipment: Zvezda GP 1500VK-02M3, closed switchgear module, main distribution board moduleNumber of gensets: 2Total electric capacity: 3 000 kWScope of works: equipment manufacture and supply, start-up and adjustment operations
INDUSTRY SOLUTIONS 065
03.10
MACHINE INDUSTRY
066 INDUSTRY SOLUTIONS
MACHINE INDUSTRY
“VZBT”, LTD.Emergency power supply of the drilling equipment plantLocation: VolgogradYear of supply and construction: 2003-2004Power plant type: block-module DPPInstalled equipment: Zvezda-1000VK-02M3, Zvezda-500VK-02M3Number of gensets: 7Unit capacity: 500/1000 kWTotal electric capacity: 6 500 kWScope of works: equipment manufacture and supply,erection supervision operations, start-up and adjust-ment operations
“UK SOKURY”, LTD.Power supply of the industrial parkLocation: Republic of Tatarstan, KazanYear of supply and construction: 2015Power plant type: block-module GPCPPInstalled equipment: Zvezda-GP-315NK-02M3, heat recovery systemNumber of gensets: 1Unit capacity: 315 kWTotal electric capacity: 315 kWScope of works: equipment manufacture and supply
INDUSTRY SOLUTIONS 067
03.10
METALS INDUSTRY
068 INDUSTRY SOLUTIONS
METALS INDUSTRY
“NORILSKY NIKEL”, PJSCEmergency power supply of the plantLocation: Krasnoyarsk Krai, NorilskYear of supply and construction: 2001Power plant type: block-module DPPInstalled equipment: Zvezda-640NK-02M3Number of gensets: 3 Unit capacity: 640 kWTotal electric capacity: 1 920 kWScope of works: equipment manufacture and supply, erection supervision operations, start-up and adjust-ment operations
INDUSTRY SOLUTIONS 069
03.11
CHEMICAL INDUSTRY
070 INDUSTRY SOLUTIONS
CHEMICAL INDUSTRY
Location: Yamal-Nenets Autonomous Area, Novy UrengoyYear of supply and construction: 2007-2011Power plant type: block-module DPPInstalled equipment: Zvezda-2000VK-24M3, Zvezda-1600NK-02M3, Zvezda-630NK-02M3Number of gensets: 3 Unit capacity: 630/1600/2 000 kWTotal electric capacity: 4 230 kWScope of works: equipment manufacture and supply,erection supervision operations, start-up and adjust-ment operations
“NOVY URENGOY GAS CHEMICAL FACILITY”, LTD.Novy Urengoy Gas Chemical facility is a new large en-terprise, producing ethylene and polyethylene, with a com-plex process cycle, requiring uninterrupted power supply.
Works under the project started in 2007, arctic ver-sions of when 1600 kW DPP and subsequently 630 kW DPP were supplied to provide power supply of the rotators’ camp at a new production plant. In 2011
“ZVEZDA-ENERGETIKA”, JSC suppled 2000 kW MTU en-gine-based DPP “Zvezda-2000VK-24M3” as an emer-gency power source and to start the gas turbine of the power complex of the plant. The supply package also included 10kV AVK generator and 3000 running hours spare parts set. Since 2015 410kW diesel powerplant is used as a standby power source of the administra-tive building.
All the installed power plants are designed to be oper-ated in conditions of permanently frozen soil and insuf-ficient water supply.
“NEFIS COSMETICS”, PJSCEmergency uninterruptible power supply of the plantLocation: Republic of Tatarstan, KazanYear of supply and construction: 2012Power plant type: block-module DPPInstalled equipment: Zvezda-400NK-02M3Number of gensets: 1 Unit capacity: 400 kWTotal electric capacity: 400 kWScope of works: project documentation development, equipment manufacture and supply, construction and mounting operations, erection supervision operations, start-up and adjustment operations
INDUSTRY SOLUTIONS 071
03.12
SEA PORTS
072 INDUSTRY SOLUTIONS
SEA PORTS
Location: Krasnoyars Krai, Yeniseysky district, Khatanga portYear of supply and construction: 2014 — to the present dayInstalled equipment: fuel treatment unit, PCS, auxil-iary systems control cabinet, additional equipment for reconstruction Scope of works: design, equipment manufacture and supply, site supervision
“CROSS ARCTIC GROUP”, LTD. (IN PROGRESS)Reconstruction of the co-generation plant at the Khatanga portKhatanga sea port has been providing for freight and passenger traffic in Khatanga bay of the Laptev Sea since 1954. The only power source of the port – 4MW stationary diesel co-generation plant.
Upon the co-generation power plant reconstruction ini-tial data dor design were collected, project and work-ing documentation was developed, the expert approval was obtained. To replace the obsolete equipment the following was developed and manufactured: crude oil treatment units fro two 1.5MW DPP and one 1MW DPP, process control system, ventilation system control cabinets. The Company’s specialists performed site supervision during the whole period of construction.
BLACK SEA TERMINALStandby power supply of the sea portLocation: Sea port, GeorgiaYear of supply and construction: 2006Power plant type: block-module DPPInstalled equipment: Zvezda-512NK-02M3, Zvezda-1125NK-02M3Number of gensets: 5 Total electric capacity: 5012 kWScope of works: equipment manufacture and supply
INDUSTRY SOLUTIONS 073
03.13
SPORTS AND EXHIBITION CENTERS
074 INDUSTRY SOLUTIONS
SPORTS AND EXHIBITION CENTERS
“SU-25”, LTD.Stand-alone power supply of the health and fitness centerLocation: Saint PetersburgYear of supply and construction: 2014Power plant type: block-module GPPPInstalled equipment: Zvezda-GP-315NS-02M3 Number of gensets: 2 Total electric capacity: 630 kWScope of works: project and design documentation de-velopment, expert examination support, equipment man-ufacture and supply, start-up and adjustment operations
“LENSPETSSMU”, LTD.Emergency power supply of “Expoforum” Convention and Exhibition CenterLocation: Shushary, Saint PetersburgYear of supply and construction: 2013Power plant type: block-module DPPInstalled equipment: Zvezda-1000NK-02M3Number of gensets: 1 Total electric capacity: 1 000 kWScope of works: design, equipment manufacture and supply
“AKVALAIN”, LTD.Power supply of “Zolotaya Bukhta” WaterparkLocation: GelendzhikPower plant type: block-module DPPYear of supply and construction: 2008 Installed equipment: Zvezda-630NK-02M1-01/MBNumber of gensets: 2 Total electric capacity: 1 260 kWScope of works: turnkey construction project: design, equipment supply, reconstruction of main distribution board, start-up and adjustment operations
02
04075
COMPOSITE FUELS POWER PLANTS
076 COMPOSITE FUELS POWER PLANTS
COMPOSITE FUELS POWER PLANTS
“DULISMA”, LTD.Facility: Dulisma oil field, Irkutsk region.Year of supply and construction: 2008Installed equipment: Zvezda-1000VK-02M3Number of gensets: 1 Unit capacity: 1 000 kWTotal electric capacity: 1 000 kW
“SOROVSKNEFT”, LTD.Facility: Sorovsk oil field, Tyumen region.Year of supply and construction: 2012Installed equipment: Zvezda-MT-1650VK-05M3Number of gensets: 1 Unit capacity: 1 650 kWTotal electric capacity: 1 650 kW
CRUDE OIL DIESEL POWER PLANTS
“GAZPROM NEFT RAZVITIE”, LTD. (IN PROGRESS)Facility: Complex project on design, manufacture and construction of the power unit, meant to provide power supply of “Novy Port at the Gulf of Ob” oil terminal, Novoportovsk field, Yamal peninsulaYear of supply and construction: 2013 — to the present dayInstalled equipment: stationary DG operating on crude oil 8GDG-N Number of gensets: 9 Unit capacity: 1 650 kWTotal electric capacity: 14 850 kW
“AK “TRANSNEFT”, OJSCFacility: Zapolyarye-Purpe PipelineYear of supply and construction: 2014 Installed equipment: Zvezda 1100VK-05M3, Zvezda 1650 VK-05M3, Zvezda 200 NK-02M3, PCSNumber of gensets: 15 Unit capacity: 200-1 650 kWTotal electric capacity: 16 000 kW
COMPOSITE FUELS POWER PLANTS 077
COMPOSITE FUELS POWER PLANTS
DEPARTMENT OF ENERGY, HOUSING AND PUBLIC UTILITIES OF THE REPUBLIC OF SAKHA (YAKUTIA) (IN PROGRESS)Facility: DPP construction to supply power needs of Tixi settlementYear of supply and construction: 2014 —to the present day Number of gensets: 8Unit capacity: 1 000–1 500 kW Total electric capacity: 10 000 kW
“CROSS ARCTIC GROUP”, LTD. (IN PROGRESS)Facilities: Reconstruction of DPP in Khatanga settl. And Yartsevo settl. (Krasnoyarsk Krai)Year of supply and construction: 2014-2015 Installed equipment: Zvezda-1000VK-06M3, oil treatment units, PCS, auxiliary modulesNumber of gensets: 1 Unit capacity: 1 000 kWTotal electric capacity: 1 000 kW
“VOSTSIBNEFTEGAZ”, PJSC. (IN PROGRESS)Facility: Power supply of the site facilities of contract-ing organizations’ base at Yurubcheno-Tokhomsk oil field, Krasnoyarsk KraiYear of supply and construction: 2014-2015 Installed equipment: 6 DPP Zvezda-1650VK-05M3 1650 KW, emergency DPP 109 kW, oil treatment units, tanks, various purpose modulesTotal electric capacity: 10 000 kW
COALBED METHANE GAS-PISTON POWER PLANTS
“GAZPROM DOBYCHA KUZNETSK”, LTD.Facility: Naryksk-Ostashkinskoe fieldYear of supply and construction: 2011Installed equipment: Zvezda-GP-1100VK-02M3Number of gensets: 2 Total electric capacity: 2 200 kW
COLLIERY GAS GAS-PISTON POWER PLANTS
“VORKUTAUGOL”, JSC.Facility: VorkutaYear of supply and construction: 2010–2014Installed equipment: Zvezda-GP-2000VK-14M3Number of gensets: 9 Total electric capacity: 17380 kW Thermal capacity: 13 050 kW
OIL-ASSOSIATED GAS AND DIESEL FUEL GAS-DIESEL POWER PLANTSSERVICE COMPANYFacility: NizhnevartovskYear of supply and construction: 2007Installed equipment: Zvezda-1000VK-02M3Number of gensets: 1 Total electric capacity: 1 000 kW
“SK “RUSVYETPETRO”, LTD.Facility: Central gathering and Treatment FacilityYear of supply and construction: 2011Installed equipment: Zvezda-1800VK-02M3, Zvezda-1000VK-02M3Number of gensets: 4 Total electric capacity: 5 600 kW
02
05078
POWER PLANTS OPERATION
POWER PLANTS OPERATION 079
“MEGION DRILLING DEPARTMENT”, LTD. (“NGK SLAVNEFT”, OJSC)Location: Achimovsk fieldOperation period: 2007–2009Power plant type: block-module DPPTotal electric capacity: 3 000 kW Personnel number: 10 specialists
“VORKUTAUGOL”, JSCLocation: Vorkuta Operation period: 2013–2016Power plant type: block-module GPPPNumber of gensets: 9 Electric capacity: 2 000 kWTotal electric capacity: 18 000 kW Personnel number: 24 specialists
“YAMALKOMMUNENERGO”, JSCLocation: Yar-Sale settl. Operation period: 2007–2014Power plant type: block-module DPPTotal electric capacity: 8 800 kW Personnel number: 12 specialists
“RITEK”, JSC (“LUKOIL”, PJSC)Location: Sredne-Khulymsk fieldOperation period: 2007 – to the present dayPower plant type: block-module GPPPTotal electric capacity: 15 400 kW Personnel number: 26 specialists
POWER PLANTS OPERATION
Location: Sandibinsk fieldOperation period: 2007 – to the present dayPower plant type: block-module GPPPTotal electric capacity: 7 500 kW Personnel number: 16 specialists
Location: Vinogradov fieldOperation period: 2015 – to the present dayPower plant type: block-module GPPPTotal electric capacity: 7 500 kW Personnel number: 16 specialists Location: Serginsk fieldOperation period: 2009–2015Power plant type: block-module GPPPTotal electric capacity: 7 500 kW Personnel number: 16 specialists
“LUKOIL-WESTERN SIBERIA”, LTD.Location: Vostochno-Perevalnoe fieldOperation period: 2008 – to the present dayPower plant type: block-module GPPPTotal electric capacity: 23 100 kW Personnel number: 28 specialists
GK “BANK FOR DEVELOPMENT AND FOREIGN ACTIVITY AFFAIRS”Location: MoscowOperation period: 2013 – to the present dayPower plant type: stationary DPPTotal electric capacity: 3 000 kW Personnel number: 8 specialists
02
06080
DESIGN
DESIGN 081
06.01
OIL INDUSTRY
“RITEK”, JSC (“LUKOIL”, PJSC)Facility: Sredne-Khulymsk oil fieldYear: 2005Total electric capacity: 7 500 kWScope of works: working documentation
Facility: Galyanovsk oil fieldYear: 2007Total electric capacity: 4 500 kWScope of works: working documentationFacility: Serginsk oil fieldYear: 2007Total electric capacity: 7 500 kWScope of works: working documentation
Facility: Vostochno-Perevalnoe oil fieldYear: 2008, 2013Total electric capacity: 7 500, 15 000 kWScope of works: engineering survey, project, working documentation
Facility: GPPP relocationYear: 2015Total electric capacity: 7,5 MWScope of works: working documentation
OIL INDUSTRY
082 DESIGN
“TOMSKNEFT”, OJSCFacility: Dvurechensk oil fieldYear: 2009Total electric capacity: 24 000 kW Scope of works: project
Facility: Igolsko-Talovoe oil fieldYear: 2010Total electric capacity: 12 000 kWScope of works: project, working documentation, site supervision
“ROSNEFT”, OJSCFacility: UTM-Taishet oil pipelineYear: 2010–2011Scope of works: project, working documentation
“LUKOIL”, PJSCFacility: Lekkersk oil fieldYear: 2011Total electric capacity: 7 200 kW Total thermal capacity: 16 000 kWScope of works: engineering survey, project and working documentation, Glavgosexpertiza.
MOL, THE REPUBLLIC OF HUNGARY,“BAITEX”, LTD.Facility: Baytugan oil fieldYear: 2011Total electric capacity: 1 800 kWScope of works: project and working documentation
“GAZPROM NEFT RAZVITIE”, LTD.
Facility: Crude oil auxiliaries power supply complex, imfrastructure development at Novoportovsk field sites Year: 2012–2014Total electric capacity: 14 850 kWScope of works: working design
“NGK “SLAVNEFT”, OJSCFacility: Arigolsk oil fieldYear: 2015Scope of works: working design
NOBEL OIL, “KOLVANEFT”, CJSCFacility: gas-turbine power plant qith 10MW installed capacity, providing needs of South-Oshsk oil fieldYear: 2012–2013Total electric capacity: 10MWScope of works: project and working documentation
“NIZHNEVARTOVSK OIL AND GAS PRO-DUCER”, OJSCFacility: Koshilsk oil fieldYear: 2014–2015Total electric capacity: 37MWScope of works: project and working documentation
OIL INDUSTRY
DESIGN 083
“NIZHNEVARTOVSK OIL AND GAS PRO-DUCER”, OJSCFacility: Permyakovsk oil fieldYear: 2014–2015Total electric capacity: 28MWScope of works: project and working documentation
“AK TRANSNEFT”, OJSCFacility: “Zapolyarye – NPS Pur-Pe” pipeline system (3 stage). Stand-alone DPP, 358 km preliminary oil treatment, crude oil power plantYear: 2014–2015Total electric capacity: 15,4MWScope of works: working documentation
“VOSTSIBNEFTEGAZ”, PJSCFacility: integrated infrastructure development at the 1 stage part of Yurubcheno-Tokhomsk oil deposit with oil export. Infrastructure development at ЮЗ-5 construction site. Contractors’ base. The 2nd start-up facility. 9.9MW stand-alone power plant.Year: 2015Total electric capacity: 9,9 MWScope of works: project and working documentation
084 DESIGN
06.02
GAS INDUSTRY
GAS INDUSTRY
DESIGN 085
“GAZPROM DOBYCHA SHELF”, LTD.Facility: Kirinskoe compressor stationYear: 2010–2011Total electric capacity: 4 400 kWScope of works: project, working documentation
“GAZPROM TRANSGAZ VOLGOGRAD”, LTD.Facility: Novoarzamasskaya compressor station Novgorod”, Ltd.Year: 2007Total electric capacity: 3 300 kWScope of works: working documentation
“GAZPROM TRANSGAZ KRASNODAR”, LTD.Facility: Krasnodarskaya 35/10 kV substation recon-struction UGSSYear: 2012–2013Total electric capacity: 4 400 kWScope of works: project and working documentation
Facility: Compressor stations of the South Stream gas pipeline: Kazachya CS, Russkaya CS, Shakhtinskaya CS, Korenovskaya CS, Mokshanskaya CS, Kubanskaya CSYear: 2013Total electric capacity: 34 000 kWScope of works: PCS project documentation
“GAZPROM TRANSGAZ MOSCOW”, LTD.Facility: Volokolamskaya compressor stationYear: 2004Total electric capacity: 630 kWScope of works: working documentation
“GAZPROM TRANSGAZ NIZHNY NOVGOROD”, LTD.Facility: Ivanovskaya compressor stationYear: 2008, 2009Total electric capacity: 3 300 kWScope of works: working documentation
“GAZPROM TRANSGAZ TOMSK”, LTD.Facility: Sakhalin compressor stationYear: 2010Total electric capacity: 4 400 kWScope of works: working documentation
Facility: Portovaya compressor stationYear: 2010г.Total electric capacity: 10 500 kWScope of works: working documentation
GAS INDUSTRY
086 DESIGN
“GAZPROM TRANSGAZ TOMSK”, LTD.Facility: Sakhalin compressor stationYear: 2010Total electric capacity: 4 400 kWScope of works: working documentation
“GAZPROM TRANSGAZ UKHTA”, LTD.Facility: Chikshinskaya CS, baydaratskaya CS, Mal-operanskaya CS, Gagaratskaya CS, Vorkutinskaya CS, Intinskaya CS, Syninskaya CS, Yarynskaya CS, usinskaya CS, Sindorskaya CS, Urdomskaya CSYear: 2009-2012Total electric capacity: 115 500 kWScope of works: working documentation
“GAZPROM TRANSGAZ UGORSK”, LTD.Facility: Taezhnaya compressor stationYear: 2009Total electric capacity: 9 000 kW Scope of works: project
“GAZPROM UGSF”, LTD.Facility: Kaluzhskoe UGSFYear: 2008Total electric capacity: 630 kWScope of works: working documentation
Facility: Bednodemyanovskoe UGSFYear: 2011Total electric capacity: 8 120 kW Scope of works: project
“SEVERNEFTEGAZPROM”, OJSCFacility: Yuzhno-Russkoye fieldYear: 2011Total electric capacity: 7 200 kWScope of works: working documentation (arrange-ment of DPP parallel operation with OPRA auxiliaries power supply complex)
“GAZPROM TRANSGAZ VOLGOGRAD”, LTD.Facility: Kalach compressor stationYear: 2013Scope of works: project
“GIPROGAZTSENTR”, JSC, NIZHNY NOVGORODFacility: Kovykta-Sayansk-Irkutsk gas pipeline. Kovykta-Zhigalovo section (control center in Rudovka settl.), documentation of the power complex process control systemYear: 2015Scope of works: PCS project documentation
TECHNIP, YAMAL LNG PROJECTFacility: emergency diesel power plants, supplying essential consumers of the LNG Plant, as part of the project on construction of gas recovery, treatment, liquefaction, LNG and gas condensate shipment at South-Tambey GCFYear: 2014-2016Total electric capacity: 54 MWScope of works: Technical documentation. Project documentation
DESIGN 087
06.03
INFRASTRUCTURAL PROJECTS
INFRASTRUCTURAL PROJECTS
088 DESIGN
“YAMALKOMMUNENERGO”, JSCFacility: Yar-Sale vill., Tyumen region, YNAAYear: 2006Total electric capacity: 2 200 kWScope of works: working documentation Department of Energey, Housing and Utilities, Salekhard
Facility: Co-generation plant for SalekhardYear: 2007Total electric capacity: 14 000 kWScope of works: project, working documentation
“VORKUTAUGOL”, JSCFacility: GPCGP, Severnaya mine, VorkutaYear: 2010Total electric capacity: 17380 kWScope of works: project and working documentation
“SP FONIKA”, LTD.Facility: Asphalt concerete plant “Zapolyarny” YNAA, Novy UrengoyYear: 2007Total electric capacity: 630 kWScope of works: working documentation
“RAMBOL”, CJSCFacility: energy hub of Pulkovo airportYear: 2011Total electric capacity: 20 000 kWScope of works: conseprual design (feasibility study)
APG “EASTERN EUROPE”Facility: enhancement of 2.5MVA TPP refrigeration supply systemYear: 2013Scope of works: working documentation
“LENSPETSSMU”, LTD.Facility: emergency DPPs for Expoforum Convention and Exhibition CenterYear: 2013Total electric capacity: 4 200 kWScope of works: working design
“CROSS ARCTIC GROUP”, LTD.Facility: crude oil diesel power plantYear: 2013Total electric capacity: 4 320 kWScope of works: project and working documentation
DEPARTMENT OF ENERGY, HOUSING AND PUBLIC UTILITIES OF THE REPUBLIC OF SAKHA (YAKUTIA)Facility: DPP construction to supply power needs of Tixi settlementYear: 2013–2014Total electric capacity: DPP-10 MW, WDPP-1 MW Scope of works: engineering and geological survey, land surveying documentation presentation, project and working documentation
INFRASTRUCTURAL PROJECTS
DESIGN 089
POWER COMPANY, KRASNODARFacility: 3080 kW gas-piston co-generation power plant with heat recovery system to enhance the pro-duction baseYear: 2014Total electric capacity: 3,08 МWScope of works: project and working documentation
“SU-25”, LTD.Facility: Saint Petersburg, power center for the health and fitness complexYear: 2014Total electric capacity: 600 kWScope of works: project and working documentation
“BAZALT-A”, LLPFacility: Kandyagash, Kazakhstan, gas-piston co-gen-eration plant with heat recovery for main power sup-ply of the brick factory.Year: 2014–2015Total electric capacity: 3 MWScope of works: working documentation
“PRIGORODNY”, LTD.Facility: Syktyvkar, gas-piston co-generation plantYear: 2015Total electric capacity: 3,6 MWScope of works: project and working documentation
POWER COMPANY, KRASNODARFacility: technical upgrading of the gas-turbine workshop, replacement of the gas turbine to 2 gas-piston gensetsYear: 2014–2016Total electric capacity: 4 MWScope of works: project and working documentation
“NORTH-WEST INVESTMENTS”, LTD.Facility: enhancement of refrigeration supply system of the co-generation power plantYear: 2015Total electric capacity: 2,5 MWScope of works: project and working documentation
“KAZAZOT”, LLPFacility: auxiliary power plant of ammonia and ammo-nium nitrate factory in the Republic of KazakhstanYear: 2015-2016Total electric capacity: 38,92 MWScope of works: project and working documentation
“VORGASHORSKAYA-2 MINE”, CJSCFacility: construction of 110kV OHL from OHL-119, OHL- 120 near the main working site of Vorgas-horskaya mine to Yarvozh substation at the BPS site of Vorgashorskaya mine; Construction of 110/6kV substation with transformer capacity of 2×10 MVA at the BPS site of Vorgashorskaya mine;Year: 2013-2015Scope of works: project and working documentation
090 DESIGN
06.04
NUCLEAR INDUSTRY
NUCLEAR INDUSTRY
DESIGN 091
“ATOMENERGOPROEKT”, JSCFacility: standby diesel power plant of normal operat-ing system and a standby diesel genset of an emer-gency power supply system for Novovoronezhskaya NPP-2 as part of generating units No 1 and No 2Total electric capacity: 36,7 MWYear: 2013-2015Scope of works: design, operation and working docu-mentation
“ATOMSTROYEXPORT”, JSCFacility: diesel power plant of BelorusskayaTotal electric capacity: 69,3 MWYear: 2014-2016Scope of works: design, operation and working docu-mentation
092 DESIGN
06.05
SOLAR POWER PLANTS
SOLAR POWER PLANTS
DESIGN 093
“AVELAR SOLAR TECHNOLOGY”, LTD.Facility: font end engineering design of Kosh-Agachs-kaya solar power plant construction. Kosh-Agachska-ya solar power plant (SPP) within the land lot; 10kV OHL from the SPP to Kosh-Agachskaya 110/10 kV substation No 37; reconstruction of to Kosh-Agachs-kaya 110/10 kV substation No 37 according to the utility connection specifications Year: 2013-2015Scope of works: set of project and survey operations
02
07094
PROCESS CONTROL SYSTEMS (PCS)
PCS 095
05.01
OIL INDUSTRY
OIL INDUSTRY
096 PCS
“GAZPROM NEFT RAZVITIE”, LTD.Technological processes control system for the crude oil auxiliary power plant, designed on the basis of nine 8GDG-N gensets.
Facility: Novy Port oil terminal, YNAAYear of design: 2014Year of manufacture and supply: 2014Year of commissioning: 2015 Platform: SiemensScope of works: design, manufacture, start-up and adjustment operations
“SOROVSKNEFT”, LTD.Synchronization control cabinet, providing for parallel operation mode of the Sorovsk field auxiliary power plant and the external power system.
Facility: Sorovsk field, KhMAA, Nefteyugans districtYear of design: 2015 Year of manufacture and supply: 2015Year of commissioning: in progressPlatform: SiemensScope of works: design, manufacture, start-up and adjustment operations
MOL, THE REPUBLIC OF HUNGARY“BAITEX”, LTD.Automatic control system of Zvezda-GT-1800VK-25M3 gas-turbine power facility with nominal capacity of 1800 kW, based on gas-turbine genset.
Facility: Baytugansk field, Orenburg regionYear of design: 2011 Year of manufacture and supply: 2011Year of commissioning: 2013Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“RUSVYETPETRO”, LTD. (“ZARUBEZHNEFT”, OJSC)Facility: Severnoe-Khosedau field, Nenetsk Autonomous AreaYear of design: 2010 Year of manufacture and supply: 2010Year of commissioning: 2012Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
Facility: Musyurshor field, Nenetsk Autonomous AreaYear of design: 2010 Year of manufacture and supply: 2010Year of commissioning: 2012Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
OIL INDUSTRY
PCS 097
“NOVATEK-UST-LUGA”, LTD.Facility: Ust-LugaYear of design: 2011 Year of manufacture and supply: 2012Year of commissioning: 2012Platform: Schneider ElectricScope of works: design, manufacture
“LUKOIL”, PJSCFacility: Lekkersk field, UsinskYear of design: 2014 Year of manufacture and supply: 2014 Year of commissioning: 2015Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
Facility: Lambeyshorsk field, UsinskYear of design: 2012 Year of manufacture and supply: 2013Year of commissioning: in progressPlatform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“RITEK”, JSC (“LUKOIL”, PJSC)Facility: Vostochno-Perevalnoe fieldYear of design: 2012 Year of manufacture and supply: 2013Year of commissioning: in progressPlatform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“TNK-VR”, LTD.Facility: Ust-Tegusskoe fieldYear of design: 2011 Year of manufacture and supply: 2011Year of commissioning: 2012 Platform: SiemensScope of works: design, manufacture, start-up and adjustment operations
“VOSTSIBNEFTEGAZ”, OJSCFacility: Yurubcheno-Takhomskoe fieldYear of design: 2015 Year of manufacture and supply: 2015Year of commissioning: in progressPlatform: SiemensScope of works: design, manufacture, start-up and adjustment operations
“AK “TRANSNEFT”, OJSCFacility: Zapolyarye-NPS Pur-Pe pipeline systemYear of design: 2014 Year of manufacture and supply: 2014Year of commissioning: in progressPlatform: SiemensScope of works: design, manufacture, start-up and adjustment operations
“NGK “SLAVNEFT”, OJSCFacility: Arigolsk fieldYear of design: 2014 Year of manufacture and supply: 2014Year of commissioning: 2015 Platform: B&RScope of works: design, manufacture, start-up and adjustment operations
Facility: Lokosovsk fieldYear of design: 2014 Year of manufacture and supply: 2014Year of commissioning: in progressPlatform: B&RScope of works: design, manufacture, start-up and adjustment operations
098 PCS
05.02
GAS INDUSTRY
GAS INDUSTRY
PCS 099
“GAZPROM TRANSGAZ KRASNODAR”, LTD.Technological processes control system for the auxiliary gas-piston power plant.
Increase in capacity of the Southern Corridor gas trans-portation system at the Izobilnoe – Dzhubga section to provide gas delivery to Dhubga-Lazarevskoe-Sochi gas pipeline.
It includes five containerized gas-piston power plants Zvezda-GP-315NK-02M3001 of 315 kW unit capacity, 0.4kV nominal voltage, and 50Hz nominal frequency. PCS provides for load distribution and parallel operation of gensets with the existing power plant and power system.
Facility: Kubanskaya compressor station, auxiliaries power supply complex at GPPP, Krasnodar KraiYear of design: 2013 Year of manufacture and supply: 2013Year of commissioning: 2013 Platform: SiemensScope of works: design, manufacture, start-up and adjustment operations
“GAZPROM TRANSGAZ KRASNODAR”, LTD.Facility: Kubanskaya-2 compressor station, auxiliaries power supply complex at GPPP, Krasnodar KraiYear of design: 2015 Year of manufacture and supply: 2015Year of commissioning: in progressPlatform: OrionScope of works: design, manufacture, start-up and adjustment operations
“GAZPROM TRANSGAZ KRASNODAR”, LTD.Facility: Gazovaya 35/10 substation, Krasnodar UGSS, Krasnodar KraiYear of design: 2015 Year of manufacture and supply: in progressYear of commissioning: in progressPlatform: SiemensScope of works: design, manufacture, start-up and adjustment operations
GAS INDUSTRY
100 PCS
“GAZPROM DOBYCHA SHELF”, LTD.Gas-piston power plant technological processes con-trol system to provide power supply of fields.
Kirinsk gas condensate field is located on the North-Eastern shelf of Sakhalin island and is within the Kirinski unit of Sakhalin-3 project.
Control facilities include eight containerized gas-pis-ton power plants (GPPP) Zvezda-GP-1100VK-02MS with heat recovery system, unit capacity – 1160kW, nomi-nal voltage – 10.5 kV and nominal frequency – 50Hz.
Facility: Kirinsk field, Sakhalin IslandYear of design: 2010 Year of manufacture and supply: 2010Year of commissioning: 2013Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“GAZPROM TRANSGAZ NIZHNY NOVGOROD”, LTD.Technological processes control system for the auxil-iary gas-piston power plant.
Control facilities include three containerized gas-pis-ton power plants Zvezda-GP-1100VK-02M3021 of 1100 KW unit capacity, 10.5 kV nominal voltage and 50 Hz nominal frequency.
Facility: Ivanovskaya compressor station, Novoar-zamasskaya compressor station, Nizhny Novgorod regionYear of design: 2009 Year of manufacture and supply: 2009Year of commissioning: 2011 Platform: SiemensScope of works: design, manufacture, start-up and adjustment operations
“GAZPROM DOBYCHA SHELF”, LTD.Gas-piston power plant technological processes control system to provide power supply of fields.
Kirinsk gas condensate field is located on the North-Eastern shelf of Sakhalin island and is within the Kirinski unit of Sakhalin-3 project.
Control facilities include eight containerized gas-piston power plants (GPPP) Zvezda-GP-1100VK-02M3 with heat recovery system, unit capacity – 1160kW, nominal voltage – 10.5 kV and nominal frequency – 50Hz.
Facility: Kirinsk field, Sakhalin IslandYear of design: 2010 Year of manufacture and supply: 2010Year of commissioning: 2013Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“GAZPROM TRANSGAZ NIZHNY NOVGOROD”, LTD.
Technological processes control system for the auxiliary gas-piston power plant.
Control facilities include three containerized gas-piston power plants Zvezda-GP-1100VK-02M3021 of 1100 KW unit capacity, 10.5 kV nominal voltage and 50 Hz nominal frequency.
Facility: Ivanovskaya compressor station, Novoarzamasskaya compressor station, Nizhny Novgorod regionYear of design: 2009 Year of manufacture and supply: 2009Year of commissioning: 2011 Platform: SiemensScope of works: design, manufacture, start-up and adjustment operations
GAS INDUSTRY
PCS 101
“GAZPROM TRANSGAZ TOMSK”, LTD.Facility: Sobolevo line maintenance service, Sakhalin compressor station, Kozhurlinskaya compressor sta-tion, Sakhalin Island, the Kamchantka peninsulaYear of design: 2007 Year of manufacture and supply: 2007Year of commissioning: 2010Platform: Schneider ElectricScope of works: design, manufacture, start-up and ad-justment operations
“GAZPROM TRANSGAZ SAINT PETERSBURG”, LTD.Facility: Portovaya CS, Rzhevskaya CS, Torzhkovskaya CS, Leningrad regionYear of design: 2009 Year of manufacture and supply: 2009Year of commissioning: 2012Platform: Allen BradleyScope of works: design, manufacture, start-up and ad-justment operations
“GAZPROM TRANSGAZ UKHTA”, LTD.Facility: Sindorskaya CS, Urdomskaya CS, Baydarats-kaya CS, Vorkutinskaya CS, Yarynskaya CS, Syninska-ya CS, Chikshinskaya CS, Gagaratskaya CS, Usinskaya CS, Maloperanskaya CS, Intinskaya CS, Mikunskaya CS, Komi RepublicYear of design: 2012 Year of manufacture and supply: 2012Year of commissioning: 2013 Platform: SiemensScope of works: design, manufacture, start-up and ad-justment operations
“GAZPROM TRANSGAZ KRASNODAR”, LTD.Facility: Russkaya CS, Shakhtinskaya CS, Korenovskaya CS, Kazachya CS, Krasnodar KraiYear of design: 2013 Year of manufacture and supply: 2013Year of commissioning: in progressPlatform: SiemensScope of works: design, manufacture, start-up and ad-justment operations
“SEVERNEFTEGAZPROM”, OJSCFacility: Yuzhno-Russkoe fieldYear of design: 2011 Year of manufacture and supply: 2011Year of commissioning: 2012 Platform: SiemensScope of works: design, manufacture, start-up and ad-justment operations
“GAZPROM UGSF”, LTD.Facility: Bednodemyanovskoe UGSF, Kaliningradskoe UGSFYear of design: 2008–2013 Year of manufacture and supply: 2008–2013 Year of commissioning: 2010Platform: Allen Bradley, Schneider ElectricScope of works: design, manufacture, start-up and ad-justment operations
“GAZPROM DOBYCHA KUZNETSK”, LTD.Facility: Naryksk-Ostashkinsk field, Kemerovo regionYear of design: 2011 Year of manufacture and supply: 2011–2013Year of commissioning: 2013 Platform: SiemensScope of works: design, manufacture, start-up and ad-justment operations
“GAZPROM TRANSGAZ BELARUS”, OJSCFacility: Slonimskaya compressor station, Republic of BelarusYear of design: 2004 Year of manufacture and supply: 2004Year of commissioning: 2005Platform: Allen BradleyScope of works: design, manufacture, start-up and ad-justment operations
102 PCS
05.03
INFRASTRUCTURE PROJECTS
INFRASTRUCTURE PROJECTS
PCS 103
“VORKUTAUGOL”, JSCControl and management facility includes six block-modules of gas-piston power plants with unit capacity of 1932kW, 6.3kV voltage, and three block-modules of gas-piston power plants with unit capacity of 1932kW, 6.3kV voltage.
Facility: Severnaya mine, VorkutaYear of design: 2012 Year of manufacture and supply: 2012Year of commissioning: 2013Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“BAZALT-A”, LLPContainerized gas-piston power plant with heat recov-ery, including two modules of gas-piston power plants with unit capacity of 1540kW and 10.5kW voltage.
Facility: Limestone Brick Works, Aktobe, KazakhstanYear of design: 2014 Year of manufacture and supply: 2014Year of commissioning: 2014-2015 Platform: B&RScope of works: design, manufacture, start-up and adjustment operations
“CROSS ARCTIC GROUP”, LTD.Technological process control system (PCS) for auxil-iary systems of the crude oil diesel power plant.
Facility: DPP, Khatanga vill.Year of design: 2014 Year of manufacture and supply: 2014Year of commissioning: in progressPlatform: B&RScope of works: design, manufacture, start-up and adjustment operations
“MOSAVTOSTEKLO”, LTD.Facility: Glass works, Dolgoprudny, Moscow regionYear of design: 2012 Year of manufacture and supply: 2012Year of commissioning: 2013Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“ROSENGINEERING PROJECT”, LTD.Facility: Alpika-Service alpine resort, SochiYear of design: 2013 Year of manufacture and supply: 2013Year of commissioning: 2013 Platform: SiemensScope of works: design
104 PCS
05.04
NUCLEAR INDUSTRY
NUCLEAR INDUSTRY
PCS 105
“ATOMSTROYEXPORT”, JSCEight sets of process control systems for emergency 6MW diesel-generator gensets with 10.5kV nominal voltage.
Two sets of process control systems for normal opera-tion 6MW diesel gensets, nominal voltage 10.5kV.
Facility: Belarus NPP (Ostrovets)Year of design: 2015 Year of manufacture and supply: in progressYear of commissioning: in progressPlatform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“ROSENERGOATOM CONCERN”, LTD.Two auxiliaries control panels meant for Zvezda-650NS-02 power plant, physical protection of Beloyarskaya NPP-2, unit 4.
Facility: Beloyarskaya NPP. Emergency power supply within 2 DPPYear of design: 2012 Year of manufacture and supply: 2012Year of commissioning: 2014Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
“ROSENERGOATOM CONCERN”, LTD.Control center for 6.4MW/6.3kV module diesel auto-mated power plant ЭБМ, including four diesel power plant modules with unit capacity of 1600kW, 6.3kV voltage.
Facility: Bilibinskaya NPPYear of design: 2009 Year of manufacture and supply: 2009Year of commissioning: 2013Platform: Schneider ElectricScope of works: design, manufacture, start-up and adjustment operations
PCS AFTER-SALES SERVICE
106 PCS
05.05
PCS AFTER-SALES SERVICE
“GAZPROM TRANSGAZ UKHTA”, LTD.Facility: Bovanenkovo-Ukhta main gas pipeline, Baydaratskaya CS, Yarynskaya CS, Gagaratskaya CS, intinskaya CS, Usinskaya CS, Syninskaya CS, Chik-shinskaya CS, Vorkutinskaya CSPlatform: SiemensYear: 2015
“GAZPROM TRANSGAZ BELARUS”, OJSCFacility: Slonimskaya compressor station, Republic of BelarusPlatform: Allen BradleyYear: 2015
“GAZPROM NEFT RAZVITIE”, LTD.Facility: Novy Port oil terminal, YNAAPlatform: SiemensYear: 2014
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