PVC-Cold-Welding Technique 3 PVC-Cold-Welding Products are made of the same content but with...
Transcript of PVC-Cold-Welding Technique 3 PVC-Cold-Welding Products are made of the same content but with...
Perfect accessory for a successful seam sealing of PVC-floor coverings / PVC-wall coverings and PVC-wallpapers
PVC-Cold-Welding Technique
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The 3 PVC-Cold-Welding Products are made of the same content but with different concentration, therefore the consistency varies from thin (TYPE A) to paste-like (TYPE T, TYPE C).
The Werner Müller PVC-Cold-Welding System
TYPE A TYPE T TYPE CSeam sealing of PVC-floor coverings / PVC-wall coverings and PVC-wallpapers
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TYPE A PVC-Cold-Welding Liquid
Cold-Welding of PVC-floor coverings / PVC-wall coverings with closely-cut seam
Field of applicationff Seam sealing of PVC-floor coverings / PVC-wall coverings with closely-cut seam (new installation with double cut)
Characteristicff Firmly mounted steel needle with special cap
Propertiesff very high seam tensile strengthff durable, waterproof seam sealingff nearly invisible seamsff ready for use and reusable
ProcessThe steel needle penetrates deep into the seam area, opens it temporarily and the cold-welding liquid flows along the needle into the seam. Thus adjacent sheets will be temporarily dissolved and joined together strongly and permanently in the whole cross section of the seam. To protect the surface of the floor covering the seam area will be covered with a special masking tape before welding.
Delivery programmeAvailable in displays with 30 pieces each.
The durability lasts 3 years from the date of manufacturing, if the product is always kept dry, free of frost and not stored above 30 °C.
New installation
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Remove the masking tape about 10 minutes after the welding by pulling it steadily backwards at an angle.
Attach a special masking tape centred over the closely-cut seam and press on with the seam roll.
With few tools you achieve a lot!
3 steps to a successful seam sealing exemplified by TYPE A
The result: A nearly invisible and waterproof seam!
Cut the masking tape in the seam area with a rolling knife, a trapezoid blade or a hook blade. In case of stiff or little flexible PVC-floor coverings (for instance Commercial Floor Coverings) warm up the seam area to a maximum of 40 °C by
using a blow dryer or an iron before welding.
Always work with both hands! Hold the tube in such a way that the index finger of one hand guides the cannula and the other hand holds the tube.Press the needle deeply into the seam, go through the seam area steadily and control the rinse in a way to get an approximately 5 mm wide moistening on top of the masking tape.
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Cold-Welding of PVC-floor coverings / PVC-wall coverings with closely-cut seam
Please find detailed instructions in each product packaging.
1.4 Storage, handling and durability
Products are always to be kept dry, free of frost and not stored above 30 °C. Best temperature for use is from 16 to 25 °C. Close tube always tightly and wind it from the fold onwards. The last digit of the 6-digit code on the fold of the tube shows the year of manufacture, both digits before the last one show the month. The durability lasts 3 years from the date of manufacture (see fold of tube) if storage conditions are kept as described above.
1.5 Disposal
Give empty tubes and packaging for recycling.
Hardened product remainders = Household-/Industrial waste. European-Waste-Code: 08 04 10. Not hardened product remainders = Hazardous waste. European-Waste-Code: 08 04 09.
1.6 Manufacturer
Werner Müller GmbH · Rudolf-Diesel-Straße 7 · 67227 Frankenthal, Germany Tel.: +49 (0) 62 33 / 37 93 - 0 · www.mueller-pvc-naht.de
2. Which TYPE for which task?
3. PVC-Cold-Welding with TYPE C
Precautionary we recommend the use of safety gloves approved for Tetrahydrofuran for the prevention of skin contact (splash protection).
3.1 Gaps from 0.3 – 4 mm (Repair Works)
Clean the seam area (glue remainders, dirt et cetera); fix lose seams onto the ground. Go through the seam with the tube and dose the PVC-cold-welding paste in such a way that the gap is filled entirely. For smaller gaps use the aluminium nozzle which is included. Remove the plastic stopper; it is meant for cleaning the nozzle. The volume of the applied paste reduces about 75 % while drying. Depending on the width of the gap and the thickness of the floor covering the curing time is from 2 to 12 hours. The process can be repeated every 2 hours, in case the gap is not filled entirely after drying. Swellings in the seam area of the PVC-floor covering will decrease.
3.2 PVC-Wallpapers
PVC-Wallpapers can be welded by using the aluminium nozzle which is included. Remove the plastic stopper; it is meant for cleaning the nozzle. Bring the aluminium nozzle evenly and centred onto the seam and apply the PVC-cold-welding paste steadily, working from top to bottom alongside a straightedge. The volume of the applied paste reduces about 75 % while drying, therefore do not wipe off any paste but let it dry (about 30 minutes).
44 g / 132 g
PROCESSING INSTRUCTIONS
TYPE A – PVC-Cold-Welding Liquid TYPE C – PVC-Cold-Welding Paste
Only suitable for PVC-Floor Coverings / PVC-Wall Coverings and PVC-Wallpapers.
Use TYP T for PVC-Floor Coverings with textile backing.
For inside use only!
1. Important details
1.1 Please note
Please read the processing instructions before cutting and laying the PVC-floor covering!Flooring works have to be carried out professionally and properly according to the specifications and recommendations of the floor covering- and adhesive-manufacturers. The details in this manual are based on our up-to-date knowledge and experiences. They do not set the installer free from own tests and checks, because of the mass of possible influences during handling and application. A legal and firm assurance regarding certain characteristics or applicability for a precise intend of use cannot be derived from our specifications. Use products only for the application as described in this working instruction!
1.2 Risk and safety Information
Contains: Tetrahydrofuran (75 – 95 %), CAS-Nr.: 109-99-9; PVC (5 – 25 %)
Danger. Highly flammable liquid and vapour. Harmful if swallowed. Causes serious eye irritation. May cause respiratory irritation. May cause drowsiness or dizziness. Suspected of causing cancer. May form explosive peroxides. If medical advice is needed, have product container or label at hand. Keep out of reach of children. Do not handle until all safety precautions have been read and understood.
Keep away from heat, hot surfaces, sparks, open flames and other ignition sources. No smoking. Keep container tightly closed. Call a POISON CENTER/doctor if you feel unwell. Wear protective gloves/protective clothing. Precautionary we recommend the use of safety gloves approved for Tetrahydrofuran for the prevention of skin contact (splash protection), e.g. Dermatril® P (Manufacturer: KCL) out of nitrile rubber, category III (EN 374), thickness of at least 0.2 mm, permeation time of approx. 2 min. These can be purchased at specialised trade shops for laboratories or at pharmacies.Avoid breathing in of solvent vapors. Avoid contact with eyes and skin. During working ensure good venti-lation / fresh air. Do not eat, drink, or smoke while working. Wash hands thoroughly after use. To avoid injuries caused by the needle of tube TYPE A, please always close the tube by means of the lock cap when work is finished or interrupted!
1.3 First Aid Measures
Immediately remove contaminated clothing. If danger of loss of consciousness, place patient in recovery position and transport accordingly; apply artificial respiration if necessary. Helper pay attention to your own safety. If inhaled, keep patient calm, remove to fresh air; summon medical help if necessary. On skin contact, immediately wash thoroughly with plenty of water and soap; consult a skin specialist if necessary. On eye contact, rinse cautiously with water for several minutes. Remove present contact lenses if possible. Continue rinsing. If eye irritation perisists: get medical advice/attention. On ingestion: rinse mouth immediately and drink plenty of water. Do not induce vomiting, seek medical help if needed.
TYPE A PVC-Cold-Welding Liquid
Sketch 1: closely cut seam – double cut – (see chapter 4)
TYPE C PVC-Cold-Welding Paste
Sketch 2: gaps from 0.3 – 4 mm – repair works – (see chapter 3)
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4. PVC-Cold-Welding with TYPE A
4.1 Explaining the ProcedurePress the special masking tape firmly to the PVC-floor covering by using a seam roll (article no. 50020), ensuring that no cold-welding liquid penetrates beneath the masking tape.
The patented needle system opens the seam area briefly and the cold-welding liquid runs along the needle into the whole cross sec-tion of the seam. The adjacent edges are moistened by the cold- welding liquid, temporarily dissolved and melted together, becoming strong and durable after a short period of time.
The overlapping laid floor layers (3 to 5 cm) will be cut in one step alongside a metal bar (double cut).
After about 10 minutes the cold-welding liquid on the masking tape is dry and the tape has to be removed steadily backwards at an angle. Swellings in the seam area of the PVC-floor covering will decrease. The result is a barely perceivable seam with a high seam tensile strength. The seam can be walked on after about 30 minutes.
Precautionary we recommend the use of safety gloves approved for Tetrahydrofuran for the prevention of skin contact (splash protection).
Shake the tube well before use. While opening the tube (screw-top facing upwards) make sure that no cold-welding liquid reaches un-covered areas of the floor covering. Clean the nozzle and the needle before use with a clean cloth. Always work with both hands! Hold the tube in such a way that the forefinger of one hand is on the nozzle and the other hand holds the tube. Press the needle deeply into the seam, so that the cold-welding liquid can flow into the forming opening. Go through the seam area steadily and control the rinse of the cold-welding liquid by lightly squeezing the tube. The dosage of the cold-welding liquid is at its best if an approximately 5 mm wide moistening in the form of a closed film appears on top of the masking tape.
In case of hard and little flexible PVC-floor coverings (for instance Commercial Floor Coverings) warming up the seam area (to a maxi-mum of 40 °C by using a blow dryer or an iron) before welding enables an easier and more even guidance of the needle in the seam.
Easily cut the masking tape with the rolling knife (article no. 50010) in the seam area. Alternatively a straight blade or a hook-blade can be used. It is important not to damage the edges of the floor layers while cutting the tape. This can be done effectively by pressing the knife deeply into the seam, resulting in a good guidance.
Clean the seam area and fix a special, even masking tape (article no. 50000), which is resistant against our cold-welding liquid, centred over the closely cut seam. This is absolutely necessary to avoid damage to the floor finish (e.g. made of Polyurethane) of the floor covering.
In case the PVC-floor covering is not glued holohedral on the floor (please consider the manufacturers recommendations), the seam area has to be fixed to the surface by using a proper double-sided adhesive tape. Press the floor layers, which have to be laid tightly, firmly onto the double-sided adhesive tape.
After the double cut remove the cut-offs of the upper and lower layer.
4.2 Proceeding with TYPE A
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TYPE A / C
PROCESSING INSTRUCTIONS
TYPE T – PVC-Cold-Welding Paste
For PVC-floor coverings with textile backing and closely-cut seams
(new installation with double cut).
For inside use only!
1. Important details
1.1 Please note
Please read the processing instructions before cutting and laying the PVC-floor covering!Flooring works have to be carried out professionally and properly according to the specifications and recommendations of the floor covering- and adhesive-manufacturers. The details in this manual are based on our up-to-date knowledge and experiences. They do not set the installer free from own tests and checks, because of the mass of possible influences during handling and application. A legal and firm assurance regarding certain characteristics or applicability for a precise intend of use cannot be derived from our specifications. Use products only for the application as described in this working instruction!
1.2 Risk and safety Information
Contains: Tetrahydrofuran (75 – 95 %), CAS-Nr.: 109-99-9; PVC (5 – 25 %)
Danger. Highly flammable liquid and vapour. Harmful if swallowed. Causes serious eye irritation. May cause respiratory irritation. May cause drowsiness or dizziness. Suspected of causing cancer. May form explosive peroxides. If medical advice is needed, have product container or label at hand. Keep out of reach of children. Do not handle until all safety precautions have been read and understood. Keep away
from heat, hot surfaces, sparks, open flames and other ignition sources. No smoking. Keep container tightly closed. Call a POISON CENTER/doctor if you feel unwell. Wear protective gloves/protective clothing. Precautionary we recommend the use of safety gloves approved for Tetrahydrofuran for the prevention of skin contact (splash protection), e.g. Dermatril® P (Manufacturer: KCL) out of nitrile rubber, category III (EN 374), thickness of at least 0.2 mm, permeation time of approx. 2 min. These can be purchased at specialised trade shops for laboratories or at pharmacies.Avoid breathing in of solvent vapors. Avoid contact with eyes and skin. During working ensure good venti-lation / fresh air. Do not eat, drink, or smoke while working. Wash hands thoroughly after use.
1.3 First Aid Measures
Immediately remove contaminated clothing. If danger of loss of consciousness, place patient in recovery position and transport accordingly; apply artificial respiration if necessary. Helper pay attention to your own safety. If inhaled, keep patient calm, remove to fresh air; summon medical help if necessary. On skin contact, immediately wash thoroughly with plenty of water and soap; consult a skin specialist if necessary. On eye contact, rinse cautiously with water for several minutes. Remove present contact lenses if possible. Continue rinsing. If eye irritation perisists: get medical advice / attention. On ingestion: rinse mouth immediately and drink plenty of water. Do not induce vomiting, seek medical help if needed.
1.4 Storage, handling and durability
Products are always to be kept dry, free of frost and not stored above 30 °C. Best temperature for use is from 16 to 25 °C. Close tube always tightly and wind it from the fold onwards. The last digit of the 6-digit code on the fold of the tube shows the year of manufacture, both digits before the last one show the month. The durability lasts 3 years from the date of manufacture (see fold of tube) if storage conditions are kept as described above.
1.5 Disposal
Give empty tubes and packaging for recycling.
Hardened product remainders = Household-/Industrial waste. European-Waste-Code: 08 04 10
Not hardened product remainders = Hazardous waste. European-Waste-Code: 08 04 09
1.6 Manufacturer
Werner Müller GmbH · Rudolf-Diesel-Straße 7 · 67227 Frankenthal, Germany Tel.: +49 (0) 62 33 / 37 93 - 0 · www.mueller-pvc-naht.de
2. PVC-Cold-Welding with TYPE T
2.1 Seam-cut in the PVC-Floor Covering
44 g
Double-cut: The overlapping laid floor layers (a minimum of 3 cm) will be cut in one step alongside a metal bar.
Remove cut-offs after cutting.
Fix seam area with double-sided adhesive tape or suitable floor covering adhesive to the ground.
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2.2 Preparation for Cold-Welding
Place special masking tape (article no. 50000) centered over the seam.
Press the special masking tape firmly to the PVC-floor covering by using a seam roll (article no. 50020).
Easily cut the masking tape with the rolling knife (article no. 50010) in the seam area. Alternatively a straight blade can be used.
In case of hard and little flexible PVC-floor coverings (for instance commercial floor coverings) the seam area has to be warmed up to a maximum of 40 °C by using a blow dryer or an iron directly before the welding.
2.3 Cold-Welding of the Floor Covering Edges
With one hand press the screwed T-nozzle deeply into the seam and pull along. With the other hand control the rinse of the cold- welding paste so that an approx. 5 mm wide moistening appears on top of the masking tape.
After about 60 minutes pull off the masking tape backwards at an angle.
2.4. Cleaning of Nozzle TYPE T
Immediately after use screw off the T-nozzle and close the tube. Break enclosed plastic strip the long way in half and insert immedi-ately into both wings of the nozzle.
Before using the tube again pull out backwards both strips, re-screw nozzle again and test flow of the paste.
PVC-Cold-Welding with TYPE T
Further available products of the Werner Müller GmbH
TYPE A – PVC-Cold-Welding LiquidFor PVC-floor coverings / PVC-wall coverings with closely-cut seam (new installation with double cut).
TYPE C – PVC-Cold-Welding PasteFor PVC-floor coverings / PVC-wall coverings withgaps from 0.3 – 4 mm (repair works)as well as for PVC-wallpapers.
Precautionary we recommend the use of safety gloves approved for Tetrahydrofuran for the prevention of skin contact (splash protection).
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TYPE T
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TYPE T PVC-Cold-Welding Paste
Field of applicationff Seam sealing of PVC-floor coverings with textile backing and closely-cut seam (new installation with double cut)
Characteristicff T-nozzle (T-shaped attachment for the nozzle)
Propertiesff levelling of height differences of seam edges while weldingff optimal seam guidanceff T-shape of the nozzle and consistency of the paste prevent absorption of the
cold-welding product by the textile backing
ProcessSame procedure as for TYPE A, whereby with TYPE T the T-nozzle takes the position of the needle.To protect the surface of the floor covering the seam area will be covered with a special masking tape before welding (same as for TYPE A).
Delivery programmeAvailable in displays with 30 pieces each.
The durability lasts 3 years from the date of manufacturing, if the product is always kept dry, free of frost and not stored above 30 °C.
Cold-Welding of PVC-floor coverings with closely-cut seam
New installation
6 | 10
TYPE C PVC-Cold-Welding Paste
Field of applicationff Seam sealing of PVC-floor coverings / PVC-wall coverings with gaps of 0.3 to 4 mm (repair works)ff PVC-wallpapers
Characteristicff C-nozzle (with attachment for narrow gaps)
Propertiesff can be used with or without attachmentff narrow gaps and PVC-wallpapers – with attachmentff wide gaps – without attachment
ProcessTYPE C is used for repair works. When doing repair works different widths of gaps in PVC-floor coverings need to be filled. In case of narrow gaps a nozzle attachment made of aluminium will be put on the cannula and afterwards it will be guided upright through the joint. In case of wide gaps the PVC-Cold-Welding Paste will be applied without attachment.
Delivery programmeAvailable in displays with 30 pieces each.
The durability lasts 3 years from the date of manufacturing, if the product is always kept dry, free of frost and not stored above 30 °C.
Cold-Welding of PVC-floor coverings / PVC-wall coverings with gaps (0.3 to 4 mm) and PVC-wallpapers
Repair works
7 | 10
Seam Tensile Strength
Very high seam tensile strength – exceeds the values of the European norm by far.
Tested, confirmed and documented by the (independent German) iff-Prüfinstitut für Fußbodenbau (testing institute for the floor construction industry).
Certificates – Seam Tensile Strength
Seam Tensile Test
8 | 10
Werner Müller GmbH
[email protected] www.mueller-pvc-naht.de
Tel.: +49 (0) 62 33 / 37 93 - 0 Fax.: +49 (0) 62 33 / 37 93 - 20
Rudolf-Diesel-Straße 7 67227 Frankenthal, Germany
Saarbrücken
Mannheim
Ausfahrt / ExitFrankenthal-Nord
A6
Industriestraße
Industriestraße
Rudolf-Diesel-Straße
Zepp
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stra
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Heidelberg
Frankfurt/Main
Rhein/Rhine
KreuzMannheim
ViernheimerDreieck
Mannheim
A6
A67
A5
Ausfahrt / ExitFrankenthal-Nord
Saarbrücken
Ludwigshafen
KreuzFrankenthal
A61
A6 22
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