PVC 管材生产线 - DIYTrade.comdoc.diytrade.com/docdvr/1623081/30272105/1352451731.pdfQingdao...
Transcript of PVC 管材生产线 - DIYTrade.comdoc.diytrade.com/docdvr/1623081/30272105/1352451731.pdfQingdao...
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PVC 管材生产线
PVC pipe production line
The PVC pipe prodciton line manufacture this PVC pipe which can be widely used in water
supply and drainage system.
PVC pipe production line Features:
1) The maximum pipe diameter this line can produce is 630mm
2) PVC pipe production line can be equipped with SJSZ series conical twin extruder or parallel
twin screw extruder
3) The haul off machine has two-claw, three-claw, four-claw, and six-claw type
4) The cutting machine has blade saw cutting and planetary cutting method
5) We also supply all kinks of PVC moulds
PVC pipe production line Specifications:
Extruder model/ parameter SJSZ-51/105 SJSZ-65/132 SJSZ-80/156 SJSZ-92/188
Motor power (kw) 22 37 55 110
Diameter range(mm) Ø 16- Ø
63mm
Ø 75- Ø
160mm Ø 200-400mm Ø 400- Ø 630mm
Haul-off speed(m/min) 0.8-10 0.5-5 0.3-4 0.2-3
Max. output (kg/h) 120 260 400 600
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Total installed power (kw) 89 95 135 255
Overall dimension L x W xH 30x1.8x2m 36x2x2m 37x2x2m 46x2.5x2.5m
Note: Specifications and standard equipment are subject to change without notification.
PVC 双管挤出生产线
PVC Twin pipe extrusion line
Adopting special designed production process , the extrusion line can produce two pipes at the
same time. The structure of all equipments is perfect with high efficiency.
● First class pipe die was designed with many years experience
● Perfect twin pipe vacuum sizing systems
● Unitary structure twin pipe hauling mechanism and synchronous cutting device
● Optional length set and accurate adaption stacker
Product application
The product diameter is Ø 16- Ø 63mm,it is widely used in building cable wire protection system
to prevent water and moisture’s intrusion, and to prolong the lifespan of the cable, the pipe can
also be used for water supply& drainage.
Main Technical Parameters
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Extruder
model/parameter
Accessory
machine
Diameter
range(mm)
Haul-off
speed(m/min)
Max.
output
(kg/h)
Total
installed
Power
(kw)
Overall
dimension
L x W x H
SJSZ-51 GFDP-63 Ø16-Ø
63mm
12 160 30x1.8x2m
Note: Specifications and standard equipment are subject to change without notification.
PVC 纤维增强软管生产线
PVC Fiber Reinforced Soft Pipe Production Line
This PVC Fiber reinforced hose pipe production extrusion line is suitable for producing PVC fiber
reinforced flexible pipes, whose popular name is flexible plastic conduit.
PVC Fiber Reinforced Soft Pipe Production Line Features
1)It mainly consists of extruder, pipe mould, spray water tank, traction engine, kinking machine
and reeling machine.
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2) The pipe diameter is from 1/5 inch to 3 inch( ID5mm-75mm). The general diameter is 20, 25,
32, 40, 50mm.
3) It can also be used to produce PVC garden hose and PVC three layers fiber reinforced pipe by
change or adding some other devices.
Product application
The PVC Fiber Reinforced Soft Pipe is mainly used to convey the middle pressure or corrosive
gas and liquid. It is widely used in such areas as mechanical engineering, coal mine, petroleum,
chemical industry, agriculture irrigation, civil application(solar energy water heater, gas-jar),also it
can be used in irrigating garden and lawn.
Main Technical Parameters
Pipe extruder
model
Pipe
diameter
Range (mm)
Extrusion
speed(m/min)
Max
Output(kg/h)
Total
installed
power (kw)
Dimension
L×W×H (m)
SJ-65×30 Ø16- Ø 50 2-16 100 50 16×3.5 ×2.5
SJ-45×30 Ø6- Ø 16 1-8 60 30 15×3.2×2.2
Note: Specifications and standard equipment are subject to change without notification.
PP PE 管材生产线
PP/PE Pipe production line
This production line consists of the main extruder, pipe marking extruder, mold, vacuum
calibration, spray cooling water tank, haul-off machine, cutting unit and stacker.
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Product application
PP/PE series plastic pipe is mainly used in the area of agricultural water supply system,
architectural water supply system pavement of cables, etc.
Main Technical Parameters
Pipe extruder model SJ-65×33 SJ-65×33 SJ-80×33 SJ-90×33 SJ-120×33
Marking- line extruder mode SJ-25×25 SJ-30×25 SJ-30×25 SJ-30×25 SJ-40×25
Pipe diameter Range (mm) Ø20-Ø125 Ø63-Ø160 Ø75-Ø250 Ø200-Ø450 Ø315-Ø630
Extrusion speed(m/min) 0.3-12 0.3-6 0.5-5 0.2-2 0.1-1
Max Output(kg/h) 220 300 400 550 900
Total installed power(kw) 110 130 260 400 500
Dimension L×W×H (m) 56 ×2.2 ×2.6 50×2.2 ×2.8 52 ×2.2 ×3.0 66 ×2.2 ×3.0 70 ×2.3 ×3.5
Note: Specifications and standard equipment are subject to change without notification.
HDPE 大口径中空壁缠绕管生产线
Introduction of HDPE large diameter water drainage pipe line:
HDPE large diameter hollow wall pipe has been recognized as a substitute for cement pipes and
cast iron pipes for its superior advantages in water drainage and water sewage conduit. Qingdao
Jitai Plastic Machinery Co., Ltd is the first manufacturer of HDPE hollow wall winding pipe line
in China .We have the strongest technology advantages and rich experience on pipe production.
The quality and performance of our HDPE hollow wall winding machine represent the highest
level in China.
Features of HDPE large diameter water drainage pipe line:
1.The line adopts two sets of single-screw extruders to ensure high-speed and high-quality
extruding.
2.Unique design of composite die-head and forming by spiral rotation ensure high production
efficiency and quality.
3.Advanced PLC control system makes operation very convenient and operation very efficient.
4.Special pipe fittings are adopted and connection is very convenient
Product application
HDPE large diameter water drainage pipe has high ring stiffness , high brunt intensity and low
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weight due to its unique structure. Besides, it has many advantages such as good creep
deformation resistance, outer pressure resistance, erosion resistance (such as acid, alkali and salt
etc.), long life of approximate 50 years, no pollution and so on. It has been widely used for
sewerage and drainage in city. It will replace the cement pipe, cast iron pipe and other pipes. This
pipe has been more and more popular for its low cost of assembling, easy operation, easy
connection and economical construction.
Main Technical Parameters
Pipe diameter
Range (mm)
Extruder Total
power
installed
(kw)
Max.
Output
(kg/h)
Overall
Dimensions
(LxWxH) (m) Model L/D Ratio
Main
motor
power
(kw)
Heating
power
(kw)
Ø200-Ø800 SJ90 30:1 75 30 230 260
21.5x10x2.6 SJ65 30:1 45 18
Ø400-Ø1200 SJ90 34:1 110 30 300 500
23x10×2.7 SJ65 30:1 75 18
Ø900-Ø1500
SJ90×30 30:1 110 30 450 600
28×18×6 SJ90×34 34:1 110 36
SJ65×30 30:1 75 18
Ø1200-Ø2200
SJ120 30:1 185 60 500 700
30×20×7 SJ90 34:1 110 36
SJ65×30 30:1 75 18
Ø2200-Ø3000 SJ150 30:1 280 80 650 800
30×20×8 SJ120 30:1 185 60
Note: Specifications and standard equipment are subject to change without notification.
HDPE 大口径燃气&供水管材生产线
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HDPE 大口径燃气&供水管材生产线
HDPE Large Diameter Gas and Water Pipe Extrusion Line
This line is the late-model pipe extrusion machine developed by Qingdao Jitai Plastic Machinery
Co., Ltd. It is applicable for high speed extrusion of PE, PP, PB, PERT, ABS etc.
Flow Process Chart:
Marking Extruder
↓
Raw Material Preparation → Vacuum Feeder → Main Extruder Extrusion → Die Head
→
Vacuum Calibration → Spray Cooling → Hauling-off Machine → Meter Cutting →
Stacker →
Quality Inspection →Packing
Structure of HDPE Large Diameter Gas and Water Extrusion Line
High speed, high efficiency single screw extruder is specially designed for extruding Poly
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Ethylene (PE) etc. material. The BM screw design implement high output, low melting
temperature, good plasticization ,lower energy consumption.
Spiral diffluence type extrusion die is specially designed for PE extrusion. Unique design of
low-pressure inclined flow passage spiral/lattice basket die head, ensures low temperature
and high plasticizing extrusion of PE pipes; Special designed die core temperature control,
ensures the performance of PE pipes; Multi-layer co-extrusion die offers the advantages of
low cost and flexibility of layer structure with different material. It features easy adjustment
and even extrusion, ensures that melting pressure and flux are uniformity, the surface of pipe
is smooth and shapely.
Pipe marking line is extruded by smaller single screw extruder through the composited
extrusion die.
Vacuum calibration water tank: it is equipped with two-stage vacuum system(for large
diameter)advanced water recycle & high pressure cooling system, vacuum degree adjustment
device and accurate water level & water temperature automatic control system. Spraying
system with high intensity ensures even cooling of pipes.
Spray cooling water tank: Long cooling unit ensures efficiency cooling. Unique pipe line
design shorten cooling length. The material is stainless steel.
Haul-off unit: Accurate pressure regulating system makes hauling power adjustable. Its speed
can be adjusted by motor inverter. The speed can reach 12-15m/min.
Cutting unit: Full-hydraulic cutting unit, Flexible adjustment for saw position & cutting depth,
Unique power input system, Ultra silent & enforced sucking system, Unique non-scrap
cutting unit combine to make the clean cutting section for pipes of 20-630mm.
Control system: The use of PLC control system ensures good quality and high speed
extrusion. Meanwhile, it can also make the control more accurate and easy to operate.
Main Technical Parameters
Extruder model SJ65/30 SJ90/30 SJ120/30 SJ150/30
Marking- line extruder model SJ25/25 SJ25/25 SJ30/25 SJ30/25
Pipe diameter range (mm) ¢20-63 ¢75-160 ¢200-400 ¢315-630
Extrusion speed(m/min) 0.3-12 0.3-6 0.2-2 0.1-1
Max output(kg/h) 150 300 550 800
Total installed power(kw) 110 280 450 560
Overall Dimensions (LxWxH) (m) 40×2.2×2.5 65×2.2×3.0 72×2.3×3.5 80×3.0×4.0
Note: Specifications and standard equipment are subject to change without notification.
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PA11 尼龙管生产线
Qingdao Jitai Plastic Machinery Co., Ltd has been engaged in manufacturing PA series nylon pipe
production line for many years. Years experience together with professional attitude make us the
best manufacturer of Nylon pipe extrusion machine in China.
Features of PA11 Nylon pipe extrusion line:
The pipe production line developed by Qingdao Jitai Plastic Machinery Co., Ltd. has reasonable
and compact structure and high efficiency. Unique screw designs for Nylon solve the problem of
PA pipe formation. The extrusion speed can be up to 20m/min. The production of PA pipe is very
stable and easy to control. We can also provide double location on-line automatic rolling or
precise on-line cutting device according to your requirement. The cutting-unit is advanced and
makes the pipes in good shape without burr.
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Configuration of PA11 Nylon Pipe Extrusion Line:
Extruder- head die – vacuum calibration water tank - tractor - cutting or rolling machine
Applicable materials: PA11, PA6, PA66, PA1010, PA12.
Product Application:
The nylon pipe product features high temperature resistance, corrosion resistance, smooth surface,
light weight and strong intensity. So it is widely used in automotive brake tubing, instrument line,
air conditioning system, irrigation control system, textile, food factories, vehicle and ship's fuel
delivery pipe, vacuum system, oscillation insulator, electrostatic insulator and so on . It can remain
stable, normal work under 40 ℃ to + 120 ℃ temperature .The comprehensive performance of PA
pipe is very good.
Main Parameters
Model Pipe
diameter
Extruder
model
Ratio
of L/D
Extrusion
Capacity(kg/h)
Installed
Power (kw)
Extrusion
Speed
(m/min)
SJPAG-20 5-20mm SJ55×30 30:1 25-60 30 5-20
PPR pipe extrusion line
Available pipe diameter: 16mm up to 160mm, capacity: 75-250kg/h, control system: PLC control
or PID control, high automatic level, low consumption.
Features and application of PPR pipe extrusion machine:
1) The production line adopts the high efficiency spiral pole extruding machine. It has the features
of high-speed extruding and high efficiency plasticized.
2) Twice-diffluence new pattern mould is equipped, which has the characters of low temperature
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and low pressure extruding. And the fixing diameter cover with water pattern can guarantee the
high speed production of pipe material.
3) The production line’s control is much easier.
4) The marking line extruder can be chosen in the production line, which can produce the color
marked pipe material. This can also produce the PE Pipe by changing the mould.
We can exactly design the machine according to your requirements.
Process flow:
Raw material + additive → mixing → vacuum feeding machine → hopper dryer → single screw
extruder →mould and calibrator → vacuum forming machine → cooling tank → haul-off
machine → cutting machine → discharging rack
Product application
Domestic hot and cold water piping system; Industrial water and chemical transport, emissions;
Pure water, drinking water pipe line; Beverage, drug delivery systems of production; Compressed
air pipe; Other industrial, agricultural management.
Main Technical Parameters
Extruder
model
Diameter
range
(mm)
Haul-off
speed(m/min)
Max.
output(kg/h)
Total
installed
power
(kw)
Center
height
(mm)
Overall
dimension
LxWxH(m)
SJ-65/30 Ø 16- Ø
63
5-15 100 100 1000 20x1.6x2
SJ-90/30 Ø 20- Ø
160
2-10 160 150 1000 26x1.8x2
Note: Specifications and standard equipment are subject to change without notification.
单壁波纹管生产线
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Single wall corrugated pipe machine
This production line can be used to produce corrugated pipes of PE, PP, PVC, EVA continuously,
as well as PA corrugated pipes.
The plastic single-wall corrugated pipe production line developed by our company imports
Siemens electrical parts, gear transmission module and special designed head die.This guarantees
the raw material extrusion process more stable and speeding. The pipe OD. this machine can
produce is 4 up to 50 mm.We can also offer an OEM service according to your requirement.
Product application
Plastic single-wall corrugated pipes have features of high temperature resistance, resistant to
corrosion and abrasion, high intensity, good flexibility, etc. They are widely used in fields of auto
wire, electric thread-passing pipes, circuit of machine tool, protective pipes of lamps and lanterns
wire, tubes of air conditioner and washing machine, etc.
Main Technical Parameters
Extruder
model
Motor power
(kw)
Diameter
range(mm)
Haul-off
speed
(m/min)
Max. output
(kg/h)
Total installed
power (kw)
SJ-30 4 Ø4- Ø9 6-10 10 20
SJ-45 11 Ø 9- Ø32 8-12 40 50
SJ-65 18.5 Ø 16- Ø 50 8-15 80 80
Note: Specifications and standard equipment are subject to change without notification.
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PVC 螺旋钢丝增强软管生产线
PVC 螺旋钢丝增强软管生产线
PVC Spiral Steel Wire Reinforced Hose Extrusion Line
This line is suitable to produce PVC spiral steel wire reinforced hose, it consists one extruder ,
spiral steel wire forming unit, cooling bath, haul-off unit, winder.
Product application
PVC Spiral Steel Wire Reinforced Hose have the advantage of pressure and corrosive resistance,
negative pressure and bend resistance. It is used to convey the gas, liquid and powder material. It
is widely used in industry, agriculture, architecture, water conservancy irrigation and dust
collector,etc..
Main Technical Parameters
Extruder model/ parameter SJ-45x30 SJ-65x30 SJ-90 x30 SJ-100 x30 SJ-120 x30
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Diameter range(mm) Ø 12- Ø25 Ø25- Ø 40 Ø 50- Ø 75 Ø 75- Ø102mm Ø 102- Ø156mm
Production speed
Max. output (kg/h) 20-40 40-75 100-130 120-150 130-170
Total installed power(kw) 15 32 49 69 84
Overall dimension LxWxH 10 x2.5 x2m 11 x2.8 x2m 12x3x2.2m 16 x3.5 x2.5m 18 x3.8 x2.6m
Note: Specifications and standard equipment are subject to change without notification.
HDPE 双壁波纹管生产线
HDPE 双壁波纹管生产线
HDPE Double-Wall Corrugated Pipe Extrusion Line
This production line configured with high-efficiency single screw extruder, laminar flow
distributor, dual passage spiral composite extrusion die, corrugated forming system, spray cooling
water tank, cutting unit and stack unit.
High performance single screw extruder with special screw and grooved feed barrel can ensure
good extrusion in high efficiency.
The plastic extrusion die surface is nitrided and polished. A wall thickness-regulating device is
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equipped in die lip to be suitable for production of different raw materials and ring resistance
material. Special structure die make the thickness of the inner and outer wall even, and stable
molding. In addition, it has unique water cooling structure inside and close air flowing structure.
The shuttle corrugated forming system ensures high efficiency extrusion of high quality pipe. The
special aluminum alloy mould block with anti-adhering treatment, cooling air, cooling water and
vacuum channel inside of mould block ensure good forming structure of pipe and fast cooling
speed. Advanced online belling system lowers the investment and increase the efficiency. In
addition, the forming system is provided with self-protection device for sudden power cut.
The cutting unit can cut pipe in r ight position by tracking switch. The high quality alloy knife and
clamp tools can satisfy different cutting.
The line adopts PLC computer control system with touch screen interface, which guarantee
automatic and reliable operation.
Product application
Double-wall corrugated pipe is a new type plastic pipe. Compared with metal, ceramic, concrete
and other pipes, double-wall corrugated pipe has many advantage such as lower weight, lower cost,
erosion resistance, smooth inside-wall , high intensity, abrasion resistance, easy connection and so
on. So it is used widely for sewerage and drainage system(larger diameter), cable protection
system(smaller diameter), etc.
Main Technical Parameters
Pipe
diameter
Range (mm)
Model
Max.
Output
(kg/h)
Speed
of
Formin
g
system
(m/min)
Numbe
r of
module
blocks
(pair)
Total
installed
power(kw
)
Overall
Dimensions(L*W*H
)
Ø90-Ø160 SJ50×30 120
1-6 41 150 28×2.8×2.6 SJ65×30 180
Ø110-Ø250 SJ50×30 120
1-4 41 200 32×3.2×2.8 SJ65×30 220
Ø200-Ø500 SJ65×30 220
0.3-3 41 260 36×3.6×3.0 SJ80×30 400
Ø500-Ø100
0
SJ90×30 500
0.1-2 41 670 46×4.0×3.2 SJ120×3
0 900
Note: Specifications and standard equipment are subject to change without notification.
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PEX-AL-PEX 铝塑复合管生产线
PEX-AL-PEX 铝塑复合管生产线
Introduction of PEX-AL-PEX Composite Pipe Extrusion Line
Original creation aluminum pipe figuration system and exact aluminum pipe sitting system. That
ensure welding to process welding line extended stability and aluminum pipe finished product
frankly.
Co-extrusion die: Unique f ive layer co-extrusion technology ensures high and stable quality
for aluminum plastic composite pipe. Advanced calibrating technology can develop the calibration
quality. Ultrasonic welding machine with stable performance makes the flat weld seam and high
quality.
Imported welding machine with TIG butt welding/ultrasonic welder and roller type Al. tube
ensure high productivity and perfect product in compliance with American standard. Al-tape
jointing machine , layer after extrusion with two welding torches can easily guarantee die
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change and a long time continuous production in process with high quality product rate.
Aluminum strap auxiliary equipment: Special designed double station storage rack put the
aluminum strap in advanced strap jointing machine, which ensures the aluminum strap quality.
Aluminum storage unit makes the production continue, high performance forming table ensure
good forming of plastic aluminum pipe.
Double station coiler: the automatic aligning device ensures the proper coiling position.
Automatic loading saves time and labor. The tension adjusting function ensures coiling quality.
Shifting device for station ensures the production continuing.
High automation: the whole line adopts advantage of computer controlling system which
provides a well human-machine interface and gives an automatic closed-loop control to the
extrusion, haul-off, temperature and the diameter of pipe.
Advanced and perfect detection system: laser diameter caliper, through the PCC system, the
outer diameter of inner PE tube and that of the finished tube with an auto closed-loop control. The
eddy fault detector and the jet printer detect the welding fault on the finished pipe automatically
and correctly, which assures product quality.
Product application
The aluminum plastic pipe has many advantages due to its special structure.
>> No rusting
>> Well resist burning
>> Little heat-losing and good heating preservation
>> Well enduring chemistry
>> No deposit
>> Resisting corrosion
>> Long lifespan and easy to distort
>> Strongly resisting ageing
The aluminum plastic pipe mainly used in Industrial and residential systems for hot and cold water;
Pipe line systems for conveying potable water; Heating pipelines for under floor heating, wall and
roof heating, snow melting in parking lots and airport runways; Pipelines for air conditioners;
Pipelines for solar heating systems; Pipelines for gas and coal gas; Pipe lines for oxygen
transportation in hospitals; Pipelines for oil and cooling fluid transportation; Pipe lines for electric
wire and communication cabling; Pipe lines for compressed air; Pipelines for fluid transportation
in beverage factories ;Pipelines for irrigation engineering in agriculture and gardens
Main Technical Parameters
Extruder model/ parameter
SJ-50 x30 SJ-50 x30 SJ-50 x30 SJ-50 x30
SJ-25x25 SJ-30x25 SJ-30x25 SJ-30x25
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Diameter range(mm) Ø 12- Ø32 Ø16- Ø 40 Ø 20- Ø 50 Ø 32- Ø 63
Haul-off speed(m/min) 6-20 4-16 2-14 1-6
Max. output (kg/h) 120 120 120 180
Total installed power(kw) 120 140 160 180
Overall dimension LxWxH 32x2.5x2.5m 32x2.5x2.5m 32x2.5x2.5m 35x2.5x2.5m
Note: Specifications and standard equipment are subject to change without notification.
PVC 螺旋增强软管生产线
PVC 螺旋增强软管生产线
PVC Helix Reinforced Hose Extrusion Line
PVC Helix Reinforced Hose Production Line is designed to produce PVC spiral reinforced hose, it
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consists two extruders, forming unit, bath, winder.
Product application
The wall of this Pipe is soft PVC and rigid PVC helix as reinforced, featuring extrusion resistance,
corrosion resistance, negative pressure resistance, anti-bending, good negotiability, so it is suitable
to conveying gas, liquid and powder, widely used in industry agriculture, construction and
irrigation, etc.
Main Technical Parameters
Extruder model/ parameter
SJ-45 x28 SJ-65 x30
SJ-45x25 SJ-65x25
Diameter range(mm) Ø 25- Ø50 Ø64- Ø 150
Haul-off speed(m/min) 2-10 0.2-2
Max. output (kg/h) 40 70
Total installed power(kw) 30 50
Overall dimension
LxWxH(m) 15x3.5x2.5 16x3.5x2.5
Note: Specifications and standard equipment are subject to change without notification.
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PE 碳素螺旋增强管材生产线
PE Carbon Spiral Reinforcing Pipe Production Line
●Special single screw extruders especially used for polyolefin material possess effective
plasticizing effect and high extrusion speed.
●The special detachment type mixing screw and the standard designed die with spiral structure &
reasonable channel are applicable to produce pipes with smooth inside and outside face.
●Unique sizing and cooling mode is capable of producing pipe scope 50-200 mm, production
speed is up to 0.6~1.5 M/min.
● All kind of polyolefin material, multi- layers spiral strengthening pipe can be co-extruded for
various uses, 80% of recycle material can be used in production.
●Optimum spiral copper sizing sleeve, its entrance carrying pre-cooling and powerful vacuum
device to suit for high speed extruding pipe.
●Specific design for spray cooling trough.
●Cooling water trough is made of stainless steel.
●High efficient cooling comes from peculiar spraying nozzle and high efficiency water pump.
●Three-dimensional regulation, longitudinal move by motor.
●Advanced co-extrusion technology and low cost to use recovery material.
Product application
This pipe with special spiral structure, It has the advantages of high strength, high toughness,
anti-corrosion, light weight, etc. It has been widely used in Construction and reconstruction of
highways, electricity, communication facilities and so on.
Main Technical Parameters
Extruder model/ parameter SJ-65 x30 SJ-65 x30
Diameter range(mm) Ø 50- Ø150 Ø75- Ø 200
Haul-off speed(m/min) 0.6-2 0.1-1
Max. output (kg/h) 100 200
Total installed power(kw) 70 100
Overall dimension LxWxH(m) 16x2x1.5 20x2.5x1.5
Note: Specifications and standard equipment are subject to change without notification.
HDPE 硅芯管生产线
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HDPE 硅芯管生产线
HDPE Silicon Core Pipe Production Line
This production line consists three single screw extruders, pipe mould , vacuum calibration box ,
spray cooling water tank , drawing and winding. Structure of all equipments is scientif ic and easy
to operation.
Product application
Silicon core pipe has the features of high hardness, high tenacity, corrosion resistance and long life.
At present, it is widely used for communication project, highway and railway project.
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Main Technical Parameters
Extruder model/ parameter SJ-90 x28 SJ-45 x28 SJ-30 x25
Screw diameter(mm) 90 45 30
Diameter range(mm) Φ32-Φ60
Haul-off speed(m/min) 6-14
Max. output (kg/h) 260
Total installed power(kw) 100
Overall dimension LxWxH(m) 30x3x2
Note: Specifications and standard equipment are subject to change without notification.
PPR 纳米抗菌管材、PE 管材生产线
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Nanometer & Anti-Virus PP- R, PE Material Pipe
●Special single screw extruder for polyolefin, having high extruding velocity and effective
plasticization.
●Separation mixing screw specialized for polyolefin.
●Specially designed three co-extruding die, reasonable channel, smooth outside and inside wall,
and little internal stress.
●Producing pipe limit ø20-ø160mm, manufacture velocity up to 16m/min.
●May be used to produce HDPE silicon core tube, ordinary PP-R, PE and PEX pipes.
●Low cost: The cost of nanometer & anti-virus pipe is merely increase 5-10% on the ordinary
pipe basis.
Product application
Nano-Antibacterial PPR pipe with non-toxic tasteless, high surface finish, smaller friction
coefficient, does not scale, quicker flow speed, pressure resistance, aging resistance. And it can
kill and prevent bacteria growth, preventing the growth of various microorganisms.
Main Technical Parameters
Extruder model/ parameter
SJ-65 x30 SJ-90x30
SJ-65 x25 SJ-45 x30
SJ-25 x25 SJ-25 x25
Diameter range(mm) Ø 20- Ø63 Ø20- Ø 160
Haul-off speed(m/min)
Max. output (kg/h)
Total installed power(kw)
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Overall dimension LxWxH
Note: Specifications and standard equipment are subject to change without notification.
COD 光缆集束管生产线
Description of C.O.D Cable Communication Pipe Production Line:
In recent years our company developed and launched COD Cable Cluster Pipe Production Line to
a new product with high yield, simple process, high automation, convenient operation, to fill the
gaps, the leading domestic level.
C.O.D. is Corrugated cable ducts English abbreviation of Corrugated Optic Duct. This is in
summarizes previous various optical fiber, cable ducts, on the basis of the advantages and
disadvantages of brand-new concept developed in new generation of high performance cable ducts.
It USES low friction coefficient of modified HDPE as the main raw material, structure with
extremely low friction coefficient on the edges of wall pipe for the son tube, with high voltage and
flexible bellows for mother tube, after composite extrusion and into. It with high voltage and may
be bent, have distinction, easy construction as the main characteristics, in physical properties,
service life, engineering construction aspects has many other products and incomparable
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advantage.
Performance characteristics
The compressive
C.O.D product is special spiral shape, it strengthens the traditional PE straight compressive
capacity, the compression ability is traditional tube several times and improve the effectiveness
and elasticity, earthquake, subsidence, also can assure safety.
Resistance to chemicals, durability strong acid, alkali skills and water resistance is more superior
in the sea and wetland laid, can be corrosion resistance, is semipermanent pipeline.
Credibility
Because the material nonconductive, insulation and high, is the ideal cable ducts. In addition the
thermal expansion and contraction appearance rather less than traditional ducted system, and due
within the same appearance, raw materials, and always maintain the same ratio.
Because of COD tube (every 500 meters) disk volume in the pipe rack, so can reduce quite a lot of
the cost of labor, the most important is, COD need not insert tube, because diversiform tube outer
tube has been equipped inside.
Because the lighter gravity (0.95:143), COD rather than light, and traditional tube for construction
and transportation, very convenient.
The screw machining, COD to supple, forcibly bending can achieve 90 degrees, and even larger
Angle, do not need any special tools to bend or straight. In the construction site meet obstacles can
all round the town.
Because of the spiraling tube good design and low friction coefficient, no connection, without
twisting the problem of wire special convenient, also extend the distance between the hole. Tube
completely hermetic, can fight high internal pressure, can use fiber gas rafa. In the same outer
diameter circumstance can give more more tube tube, increase the efficiency in the use of.
Most importantly, COD most able to import diameter for tube diameter of fiber optic cable, and
75% of the traditional pipe can be at most import 50%.
Application scope
Optical cables, cable protecting tube
Main Technical Parameters
Model Extruder type Pipe range(mm) Output(kg/h) Total Power(kw
SJQG-Z90×30-200 SJ90×30 Φ100-φ125
φ150φ175φ200 200 130
SJQG-65×30-100 SJ65×30 Φ40-φ50
Φ65φ80φ100
Note: Specifications and standard equipment are subject to change without notification.