PSA singapore

8/9/2019 PSA singapore

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L&T Modular Fabrication Yard LLC

L&T Modular Fabrication YardAn Overview


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L&T Modular Fabrication Yard L.L.C.L&T Modular Fabrication Yard L.L.C.


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• Incorporated on 5th July 2006.

• Located in the Sohar Industrial PortCompany (SIPC) area.

• Long term lease agreement with SIPC andOMAN government.


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Total L&T MFY Area - 4,00,000 Sq. M

Open Fabrication Yard - 3,80,000 Sq. M

Covered Shop Area - 5,500 Sq. M

Covered Stores Area - 1,500 Sq. M

Covered Office Area - 2,000 Sq. M

Other Covered Areas - 11,000 Sq. M( Training Centre, Canteen,Testing lab, Plant Maintenance,Site Offices etc. )


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L&T MFYJetty


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Total Jetty Length : 300 M

Three Skid Zones 500 kN/Sq.M bearing

capacity,balance area 250 kN/Sq.MLevel : (+)4.6M w.r.t to CDWater Front : 450 MBollards/Fenders – Removable Type.


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TIDESHAT - +3.4 mMHHW - +2.9 mMLHW - +2.5 mMSL - +2.0 mMHLW - +1.5 mMLLW - +0.9 mLAT - 0.0 m

DREDGED DEPTHAdjacent to Jetty - (-) 10.0 M w.r.t. Chart DatumApproach channel - (-) 8.0 M w.r.t. Chart Datum

RAINFALLAverage annual rainfall in Sohar-Oman :103.24 mm


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90 MT Goliath Crane 50 MT Goliath Cranes

Fabrication Shop

Piping Shop

Client Office

Main Office

Training Centre/QA Block Stores Building

Production Area Under Goliath Cranes Aerial View

Diesel Storage tank

Radioactive Storage pit

Emergency Exit gate

Yard View at Night


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L&T Modular Fabrication YardMajor Resources


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KOBELCO/SUMITOMO Crawler crane 4 250

KOBELCO Crawler crane 3* 250

Demag Crawler crane 1** 750

XCMG Crawler crane 5 50/70

Gantry / Golliath crane 2 50

Tire mounted pick & carry crane 19 10

Gantry/ Golliath crane 1 90

EOT crane ( Piping Shop ) 1 10

Forklifts 5 Upto 10

EOT crane ( Fabrication Shop ) 1 50

Gantry crane ( Blasting Shop ) 2 25

DESCRIPTION QTY.in No. CAPACITY (MT)

* 3 Nos in Q1’09 ** From March ’09


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50 MT Goliath Cranes90 MT Goliath Crane


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Fabrication ShopPipe Shop


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26 M Span X 60 M Long

50 MT EOT Crane


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DESCRIPTION Specification QTY.

Hydraulic 3 Roller PlateBending Machine

3500 mm width, 74 thickcap 1

Hydraulic 3 Roller PlateBending Machine

3000 mm width, 40 thickcap

1

CNC 6 Axis Pipe ProfileCutting Machine

50 mm to 1524 mm diapipe size

1

CNC 6 Axis Pipe ProfileCutting Machine

40 mm to 1000 mm diapipe size

1

CNC Plate Profile CuttingMachine

3500 mm X 14500 mmbed size

1

Shot Blasting machine Auto Blasting M/C 1

Hydraulic Press 1450 MT cap 1


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MACHINE SPEC.MACHINE SPEC.

MODEL : EMO 35MODEL : EMO 35 --7070

TOP ROLL DIA = 750mmTOP ROLL DIA = 750mm

SIDE ROLL DIA = 640mmSIDE ROLL DIA = 640mm

MAX PL. WIDTH = 3500mmMAX PL. WIDTH = 3500mm

MAX.THICK = 74mmMAX.THICK = 74mm

MIN PIPE DIA = 870mmMIN PIPE DIA = 870mm


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MODEL : EMO 30MODEL : EMO 30 --2525

•• TOP ROLL DIA = 400mmTOP ROLL DIA = 400mm

•• SIDE ROLL DIA = 350mmSIDE ROLL DIA = 350mm

•• MAX PL. WIDTH = 3000mmMAX PL. WIDTH = 3000mm

•• MAX.THICK = 40mmMAX.THICK = 40mm

•• MIN PIPE DIA = 460mmMIN PIPE DIA = 460mm


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MODEL : RB950/1500MODEL : RB950/1500

•• MAX PIPE DIA = 1524mmMAX PIPE DIA = 1524mm



•• MAX LENGTH = 14000mmMAX LENGTH = 14000mm


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•• MACHINE SPEC.MACHINE SPEC.

•• MODEL : RB600/1200MODEL : RB600/1200

•• MAX PIPE DIA = 1000mmMAX PIPE DIA = 1000mm



•• MAX LENGTH = 12mmMAX LENGTH = 12mm


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MODEL : LINEACORD PCL 45MODEL : LINEACORD PCL 45

•• MAX THICK OF CS = 200mmMAX THICK OF CS = 200mm

•• MAX THICK OF SS = 22mmMAX THICK OF SS = 22mm

•• MAX.SIZE OF THE PLATEMAX.SIZE OF THE PLATE

14500 X 3500mm14500 X 3500mm


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DG Sets –

550 kVA - 3 Nos, Denyo

250 kVA - 2 Nos, Caterpillar

2000 kVA Electrical Power Available from Power Grid

Yard Illumination (30 Lux) using 8 Nos. of 30 M height Tower


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25 MT Goliath Crane Shot BlastingMachine Shed

Enclosure for Painting

* - 20 M span, 12 M lift, 250 M Travel Length


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AIRLESS SPRAY UNIT SPRAY PAINTING UNDER PROGRESS


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AIR COMPRESSORS BLAST POTS

PROFILE MEASURING DFT MEASURING IN PROGRESS


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OTHER EQUIPMENTS AVAILABLE AT YARD

BALLAST PUMPFIRE WATER PUMP (DIESEL)

HYDRAULIC PRESS – 1200 MT FIRE WATER PUMP (ELECTRIC)


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IT INFRASTRUCTURE AT L&T MFY , SOHAR (OMAN) Design and Engineering Department:

AUTOCAD (SLM) 22 Nos

AUTOCAD (NLM) 10 Nos

STADD PRO.(ver 11.0) 1 Nos

Manufacturing and Production Department:LANTEK 1 Nos

Planning & Projects Department:

MS PROJECT 2007 10 NosPRIMAVERA PROJECT PLANNER (6.1) 0 8 Nos

ERP SOFTWARE:

Integrated DepartmentsPURCHASE

STORE

F&A


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• All welders are duly qualified by TPI and continuity records are maintained.

• All welders are qualified as per AWS D 1.1/ASME SEC IX, latest Edition.

SMAW FCAW SAW GTAW GougingM/c’s

320 38 18 32 6

Welding machines

All Machines Duly calibrated

233174202183722125

6GR6G3G1G6GTACK

WELDERS6GR6G3G

TOTALFCAWSAWGTAWSMAW


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Functions :-

• Welding Processes –SAW,SMAW,GTAW &

• FCAW.

• Mechanical / Chemical testing facilities.

• Non Destructive Testing :- UT, RT,DP/MPT.

• Heat Treatment & Calibration.


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Equipment Available:- Universal testing machine- Charpy Impact Testing machine- Vickers Hardness testing machine

• Positive material identification Machine

• Total Work Station

• Calibration Lab for Pressure Guages &Metrology Instruments

In-house Mech / Chemical testingfacilities .


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• Heat Treatment Machines - 4 nos.• Chart Recorders - 4 nos.• Dead Weight Tester - 1 no.• Optical Theodolite - 1 no.• Total Station - 2 nos.

• Optical Levels - 2 nos.• U T Thickness meters - 2 nos.


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• In house facilities :-

• KRAUTKRAMMER – USM 35 X - 2 nos.• MODSONIC EINSTEIN – II - TFT - 2 nos.• ELCOMETER THICKNESS METER - 2 nos.

• ASME BLOCKS• ASME CURVATURE BLOCK FOR PIPING

• API BLOCKS• STANDARD BLOCKS - V1, V2, IOW


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• Radiation Survey Meter• Densitometer• Illuminator• Pit Room For Isotope Storage• Dark Room For Film Processing

• NDT Services From Hi-Tech For RT


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L&T MFY Sohar is designed for Manufacturing & Load out of:

Large Offshore Process Platforms-Jackets,IntegratedDecks

Jack up RigsLarge Modules for fixed & Floating Production Systems

Integration of FPSOPressure Vessels


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IT INFRASTRUCTURE AT L&T MFY , SOHAR (OMAN)

1 Mbps Internet Lease Line connection from OMANTEL7 Servers , 180 Desktop , 38 Laptops , 1 heavy duty plotter , 3 network scanner cum color printer

& 12 desktop printers200 Data Points , 100 Voice Points with intercom facility.Wireless internet & LAN Facility

Server services,Domain ServerStorage ServerBackup ServerAntivirus Server

Lotus Mail ServerAutoCAD & Primavera ServerERP Server

VIDEO CONFRENCING facility at SOHAR OfficeBiometric Time Attendance system for 10000+ employees

IT INFRASTRUCTURE AT L&T MFY SOHAR (OMAN)


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IT INFRASTRUCTURE AT L&T MFY , SOHAR (OMAN)

IT FACILITIES PROVIDED TO CLIENT AT MFY ,SOHAR:

Internet connection given to client through public ethernet interface to use the VPN facility toconnect with customer sites.

Outlook facility to access business mails

Network scanner cum printer with Xerox facility

FAX & telephone facility

Server , Network & System support

E-Connection to customer


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