Level Instrumentation for the Refining Industry

Moving to a Higher Level Performance

Best-in-Class Products

• Pioneeringnewleveltechnologies• Extensiveportfolio• Industryleadership• Ongoinginvestmentinleadinglevelandinstrument technologies

Resources Make the Difference

• Experiencedandknowledgeablepeople• Continuoustrainingforlevelspecialists• Consultativeapproachbasedonbestmeasurement practices• Extensivenetworkofserviceandsupportpersonnel• Localrepairsandon-siteservice• Manufacturinglocationsaroundtheglobe• Deliveriesfromlocationsclosetothecustomer

Delivering Results for You and Your Plant

The Power to Deliver Results

RosemountleveldevicespowerEmerson’sPlantWeb®architecturetodeliverhigherperformance,greatersafety,andlowerlifecyclecosts.Thisisachievedbycombiningourindustry-leadingproductswithpredictivefieldintelligenceandbestimplementationpractices.

Level Measurement in the Refining Industry

Level Measurement and Control in the Refining Industry

Traditionally,displacersandfloatshavebeenusedinabout80%ofrefinerylevelapplications.Accuracyofthesetypesofinstrumentsisaffectedbyvaryingdensityandtemperature.Thesevariationscancauseinaccuratereadingsandaffectcontrol.

The Right Technology to Meet Your Needs

TheRosemountlevelproductofferingincludesthetechnologiesrequiredformaximumefficiencyinawiderangeofinstallationandapplicationconditions,providingrobustandreliablemeasurements.Eachproductisdesignedtohelpyougetthemostoutofvirtuallyanylevelapplication:highorlowtemperatures,aggressiveenvironments,highpressures,hazardousareas,orthesimplestlevelswitchingrequirement.

Benefits of Using Rosemount Level Products

• Improvedenergyefficiency• Helpsmaximizethroughput• Improvedproductquality• Increasedrefinerysafetyandabilitytomeetenvironmental regulations• Reducedmanpowerduetoeasycommissioningand operations• Reducedmaintenancecost• Higherperformance• Higherreliability

Immunetodensitychangesandwithnomovingparts,GuidedWaveRadarisareliableandlowmaintenancealternativetodisplacers.

Choosebetweenacompletechamberassembly,orreuseyourexistingchamber.Witharangeofprocessconnections,wetted

Reduce Start-up Costs

Improved Project Execution

From this to this ... in minutes

Easy Replacement of Old Equipment

materialsandhightemperature/pressureoptionsplusextensiveexperienceofGWRchamberapplications,wecanhelpyouselectthebestfitforyourapplication.

Ifyouhavenoexistingchamber,oryourchamberisinneedofreplacement,contactusfordetailsofthe9901chamber.

Rosemount®levelinstrumentsareeasytoinstall,bothinnewandexistingsystems.Justmountthedevice,poweritupandconfigureinafewsimplesteps.

RosemountRadarMasteristheultimatesetupsoftwareandsupportsbothHART®andFOUNDATIONfieldbusTM.Itprovidesconfigurationthroughauser-friendlyinterfacewithapplicationspecificconfiguration,measure-and-learnfunctionalityplusextensiveonlinehelp.Inaddition,easyconfigurationmayalsobecarriedoutinanyhostsystemthatsupportselectronicdevicedescriptors(DD).

Rosemount9901chamberforprocesslevelinstrumentation

Ourradartransmitterscovermoreapplicationsthaneverbefore.ProductinnovationssuchasDirectSwitchTechnologyandDualPortputmorepoweronthesurfacetoensureahighlyaccurateandreliablemeasurementevenatextremeprocessconditions.

TheuniqueforkdesignforhighlyresponsivevibratingforkswitchingisanotherexampleofRosemountproductinnovation.

Optimized Plant Performance

BreadthofportfoliocombinedwithindustryleadingperformanceandfunctionalitymakeRosemontlevelproductsthebestchoicetogetthemostoutofyourprocess.

Operate Your Plant at Maximum Capacity

Application Flexibility

Innovative Products

Thecomprehensiveofferingoftemperatureandpressureranges,materials,processconnections,sensortypesandaccessoriesmeanshighapplicationflexibility.WithRosemountlevelproducts,thebestmatchforspecificandchallengingapplicationsisobtained,enablingyoutorunyourplantatmaximumcapacity.

Increased Refinery Safety

Safety,health,andenvironmentaretoppriorities.Rosemountinstrumentationcanhelppreventunsafeconditionsinyourplantthroughprocessalerts,SISdevices,andbestinstallationpractices.

ThequalitydesignedandbuiltintoeachRosemountproductdeliversunparalleledreliabilityandstability,helpingyoutooptimizeyouroperationandminimizeyourprocessdown-time.

DualceramictemperatureandpressuresealembeddedinPTFEframe

Probeloadandlockingsystem

Secondarygastighthermeticseal

Maximized Throughput and Minimized Process Down-time

Keep your Plant Running at Maximum Efficiency

Robust and Unique Product Design

Heavy-dutyGuidedWaveRadarprobesmeettheextremetemperatureandpressurechallengesbyprovidingmultiplelayersofprotection.

Leakagepreventionandreliableperformanceunderextremeprocessconditionsarevitalforthesafetyandefficiencyofyourplant.Thisisalsokeyinourrobust,shock-resistantandvibrationproofdesigns.

Condensationanddirtresistantradarconeantennasensureareliablemeasurement,eveninverydirtyapplications.

RosemountDifferentialPressureleveltransmittersareweldedwithnothreadsand100%heliumleak-tested.Anallweldedoptionisavailablewithnogasketsforfullvacuumapplications.

MaximizingtankcapacitywithminimizedriskofhazardousspillageandoverfillisobtainedwithRosemounttransmittersandlevelswitches.Top-downradartransmittersofferapreciselevelmeasurementindependentoffluidproperties,levelswitchesaddanotherlayerofprotectionagainstoverfills,andDPtransmittersproviderobustlevelindicationinawidevarietyofconditions.

Double Layered SafetySIL2Suitable

Reduced Maintenance Costs and Easy Operations

Efficient Operations

Gaininsighttoyourprocesseswithadvancedechocurvetools,featuringonlinetroubleshooting.Thismeansnodowntimeforcheckingtheprocessandthevesselonlyopenswhenreally

WithnomovingpartsandnorecalibrationneededforRosemountlevelinstruments,maintenanceiskepttoaminimum.

Inchallengingsituations,processanddevicediagnosticshelppredictabnormalconditions.Advanceddiagnosticsinthedevices,includingself-checkofprobesandforksanddetectionandmonitoringofprocess

conditions,canbeusedtoschedulemaintenance.

PlantWebalertscommunicateprocessanddevicehealthtoavoidunscheduledshutdowns,movingyoufromreactivetopredictivemaintenance.

necessary.

Modular Design Reduces Costs

FewersparepartsisanadvantageofthemodulardesignofRosemountlevelproducts.

Thedetachableradartransmitterheadandtheinterchangeablecassettesofthevibratingforkswitchesallowforeasyreplacementofelectronicswithoutbreachingthetankatmosphere.

Move from Reactive to Predictive Maintenance

Proven Level Installations and Customer Benefits

Separators / Knock-Out Drums

Best practice: 5300 with single probe

• Separatephasesmoreeffectively–Realtimedataofseparatorperformance

• Increasecontrolofproductquality• Reliablemeasurement• Reducedmaintenance

Accumulators / Feed Tanks

Best practice: Guided Wave Radar with single probe or Direct mount DP with 1199 remote seals

• Helpsensureadequatesupplyofprocessfluidtominimizedamageofdownstreamequipment(ex.pumpcavitation)

• Helpspreventspills,environmentalimpact,andclean-upcosts

Blowdown Drums

Best practice: 5600 Non-contacting radar

• Safety!Responsetoupsets• Maintainadequateheadspaceforgasvaporization• Accurate,reliable,andresponsivemeasurement

Compressors

Best practice: 5300 with single probe or Direct mount DP with 1199 Remote seals

• Helpsensuresupplyofprocessfluidtominimizedamageofdownstreamequipment(ex.pumpcavitation)

Across Refinery

Proven Level Installations and Customer Benefits

Switch Applications

Best practice: 2100 Series vibrating fork level switch Floats

Lo-loLevelShutdown• Pumpprotectionin -Buffertanks -Reactors -Columnbottoms -Storagetanks• Helpspreventpumpsfromrunningdry–protectspumpbearingsandmechanicaldamage

Hi-hiOverflowProtection• Shutdownsupplysource-pumpshutdownandclosevalve

• Reactors,tanks,storagevessels,overheadcondensers• Helpspreventspilloversandsubsequentenvironmentaland/orsafetyincidents

Protection• Processcompressor-lubeoilsystem• ThermoSiphonre-boiler-freshwaterbottoms• Reactor-lolevelandhi-hilevel• Absorptioncolumns• Helpspreventmechanicaldamagetoequipment,reducesmaintenancecost,andsavesenergy

Across Refinery

Crude Buffer Storage

Best practice: Non-contacting radar

• Goodapplicationforwirelesstransmission• Reliable,littleattentionneeded• Safety• Reducedmaintenancecosts• Betteroverfillprotection

Desalter

Best practice: 5302 Guided Wave Radar with single lead probe

• Reliableinterfacemeasurement• Reducedmaintenancecosts• Decreasedprocessdowntime

Distillation Towers

Best practice: 5300 with single probe in chamber, for lower draw applications use HTHP probe. Differential pressure for direct mount, configurations are available to match connection and application conditions• Safety:Helpsensuretowerswillnotflood• Helpsmaximizethroughputofdistillationefficiency• Improvedeffluentqualitythroughmoreeffectiveseparation

Crude Distillation

Proven Level Installations and Customer Benefits

Proven Level Installations and Customer Benefits

Flare Knock-Out

Best practice: 5300, 5400, 5600

• Safety• Controlledreleaseofvapors• Betteroverfillprevention• Responsetimecritical

Catalytic Cracker

Hydrotreater

Sulfur Pits

Best practice: 5600 with cone/parabolic antenna or 5400 with process seal Heat tracing or purging option recommended

• HelpsavoidspillsandsafetyhazardsthroughIncreasedlevelcontrol

• Reducedmaintenanceandinstalledcosts

Ammonia

Best practice: 5301 with any of the probe types

• Helpsensurereliablelevelmeasurement

Proven Level Installations and Customer Benefits

Alkylation Units – Settler (separation)

Best practice: 5300 with single probe

• Moreaccurateinterface• Reliableandresponsivemeasurement• Lessmaintenance• Increasedsafety

Alkylation

Blending

Blending Tank

Best practice: 5400 or direct mount DP with 1199 Remote seals

• Helpseliminatespills• Accuratesupply• Betterlevelmeasurementduetoimmunitytovaporsanddensity

Proven Level Installations and Customer Benefits

Natural Gas Liquids

Best practice: 5300 Coax probe if clean Single probe if in chamber/stilling well

• Reliablecontrol• Reducedmaintenance

Water and Oil Skim Tanks

Best practice: 5302

• Optimaluseofstoragecapacities• Betteroverfillprotection• Remoteunmannedoperations• Reducedmaintenanceandoperations

Utilities

Finished Products

General Utilities: Power Plant, Waste Water

Best practice: 5300, 5400 3100 for non-hazardous applications

• Optimaluseofstoragecapacities• Preventoverspills• Improvethroughput• Automationofremotelocation

Guided Wave Radar for Level and Interface

• Highlyaccurateandreliabledirectlevelmeasurement• Bestfitforchamberapplications,idealforreplacingoldequipment• Designedformaximumreliability,eveninharshenvironments• Virtuallymaintenancefree

• 5300 Series – Superior performance and advanced diagnostics• 3300 Series – Versatile and easy to use with field proven reliability• 9901 Series – Chambers for process level instrumentation

Rosemount Level Technologies

Differential Pressure for Level• Flexiblemountingforliquidtanklevels• Canbeisolatedbyvalves• Idealforuseontankswithagitationandfoam

• 3051 and 2051 Series - Integrated level transmitters with advanced diagnostics

• 1199 Series – Remote seal systems

Non-contacting Radar and Ultrasonic for Level

Radar

• Highlyaccurateandreliabledirectlevelmeasurement

• Designedformeetingin-tankchallenges

• Goodfordirtyliquids,coatingandcorrosiveapplications

• Virtuallymaintenancefree

• 5400 Series – 2 wire superior performance• 5600 Series – 4 wire for special applications

Ultrasonic

• 3100 Ultrasonic – Cost effective choice for non-hazardous applications

Point Level Detection

• Provenandreliabledetectionofhighandlowliquidlevels• Idealforoverfillprotectionandcriticalalarmduties• Globallyapprovedandusedthroughouttheprocessindustries

• 2100 Series vibrating fork switches – Highly responsive switching• Float level switches – Unique magnet switching system• 9901 Series – Chambers for process level instrumentation

Literaturereferencenumber:00807-0100-6149RevAA07/09

TheEmersonlogoisatrademarkandservicemarkofEmersonElectricCo.StandardTermsandConditionsofSalecanbefoundatwww.rosemount.com\terms_of_saleRosemountandtheRosemountlogotypeareregisteredtrademarksofRosemountInc.PlantWebisaregisteredtrademarkoftheEmersonProcessManagementgroupofcompanies.AllothermarksarethepropertyoftheirrespectiveownersWereservetherighttomodifyorimprovethedesignsorspecificationsofproductandservicesatanytimewithoutnotice.

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