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中国石油 中国石油
China National Petroleum Corporation
2016.11
Preface
China National Petroleum Corporation (CNPC) has attached great importance to
shale gas exploration and development, and taken shale gas as the strategic focus of
unconventional gas development. In accordance with the guideline of “Indentify
resources, Evaluate productivity, Advance technology and Develop effectively”,
through ten years of exploration and research, CNPC has proved resource
distribution, developed six major technologies, innovated four models of exploration
and development, established HSE system for production, built two national shale gas
demonstration zones (i.e. Changning–Weiyuan, and Zhaotong), and laid the
foundation for the "13th Five-Year" shale gas scale development.
Outline
Overview of shale gas
Main achievements
Difficulties and challenges
Future work deployment
4 4 CNPC’s exploration and development course of shale gas
CNPC’s exploration and development course of shale gas
Cooperating and learning stage (2007-2009)
In 2007, the agreement “Joint study on shale gas in Weiyuan area” was signed with America Newfield oil company,
which is the first international cooperation agreement on shale gas development.
In 2008, the first shale gas well for collecting geological data — Changxin 1 was drilled at the north limb of
Changning structure.
In November 2009, the agreement on joint evaluation on Fushun-Yongchuan was signed with Shell.
In December 2009 , the Program of CNPC for Demonstration Zones of Shale Gas Industrialization was approved, which
identified Longmaxi and Qiongzhusi formations as the primary targets, and formally launched the industrialization of three
demonstration zones (Changning, Weiyuan, and Zhaotong), with production capacity of 1.5 billion cubic meters. And pilot test
in drilling and fracturing was commenced.
Joint study with Newfield oil company
By international cooperation, the layer and goal were defined
preliminarily. With drilled geological wells and made
development plan, the demonstration zones have been prepared
for the development of shale gas.
Exploration and evaluation stage (2010-2013)
In September 2010 , Wei 201, the first vertical evaluation well of shale gas in China, produced gas after fracturing.
In April 2011, Wei 201-H1, the first horizontal well of shale gas in China, was drilled and then fractured.
In November 2011, Ning 201-H1 was drilled and got high yield after fractured, stage fracturing technique has been
broken through.
Well depth : 2823m, horizontal length
1078m
Target layers: Longmaxi
Fracturing and gas test: 11 stage, 23655m3
fracturing fluid, 959.5t proppant, test
production 1.3 104m3/day
Well depth : 2840m
Target layers: Longmaxi and Qiongzhusi
formations
Fracturing and gas test: Longmaxi 0.3-
1.7 104m3/day, Qiongzhusi 1.08 104m3/day
Well depth 3790m, horizontal length
1045m
Target layers : Longmaxi
Fracturing and gas test 10 stages, 21605
m3 fracturing fluid, 568.12t proppant, test
production 15 104m3/day
Wei 201 Well Wei 201-H1 Well Ning 201-H1 Well
Ning 201-H1 Well gas test Wei 201 Well site Wei 201-H1 Well fracturing site
In March 2012, National Development and Reform Commission (NDRC) and National Energy Administration
(NEA) approved the establishment of two demonstration zones.
In July 2012, factory test on Changning H2 and H3 pads was launched in Changning demonstration zone.
By drilling vertical and horizontal wells, using stage fracturing technology and conducting factory-mode test, the
resource was evaluated, the adaptability of technologies was confirmed and the barrier of gas production was broken
through, making sufficient preparation for the commencement of scale production.
Exploration and evaluation stage 2010-2013
Scale construction and production stage (2014-)
In February 2014, the special meeting on shale gas development was held, and a field coordination and command
team was set up.
In March 2014, CNPC approved the first shale gas development programs for production capacity of 25 108m3.
By referring to the Sulige model, CCDE and GWDC were urged to carry out risk operation and implement the
four development models.
Founding conference of the field coordination and command
team for shale gas development
Leadership delegation visited Weiyuan 204-H11 pad
In August 2015, using “double rigs and batch operation”, Changning H6 become the first pad delivering daily
production of more than 1 106 m3.
In September 2015, proven geological reserves of 1635 108m3 shale gas has been approved.
In January 2016, CNPC approved the second shale gas development programs (capacity expansion).
Scale construction and production stage (2014-)
Through the market-based operation, and horizontal well group development, scale production was
achieved rapidly
The review meeting of shale gas proven reserves The review meeting of shale gas development programs
CNPC plays the leading role in China shale gas development
Through ten years of unremitting efforts, CNPC has basically kept up with the pace of the international "shale gas
revolution", continued to lead the development of China's shale gas industry, and set up the important status of shale
gas as a new natural gas energy
In 2007, the first shale gas geological comprehensive evaluation by international co-operation was carried out.
In 2010, the first shale gas vertical well in China — Wei 201 was drilled and produced gas after fractured.
CNPC became the first enterprise to produce and sell commercial shale gas in China.
In 2011, the first horizontal well in China—Wei 201-H1 was drilled and produced gas after fractured.
In 2012, the first shale gas well with commercial value in China—Ning 201-H1 was drilled , and the first
national demonstration area of shale gas was approved and established.
In 2013, the first industrialization platform test in China was carried out.
In 2014, the construction of the first export pipeline of shale gas —Changning export pipeline was completed.
In 2015, the construction of the first platform with shale gas production of more than 100 m3/day
Changning H6 well pad was completed.
Workload completed by CNPC
Focusing on Changning, Weiyuan and Zhaotong blocks, CNPC acquired 2D seismic data in
5695 km and 3D seismic data in 1750 km2, drilled 51 evaluation wells and 176 horizontal wells,
and 137 production wells produced cumulative gas production of 37.17 108m3
页岩气水平井压裂施工现场
Shale gas horizontal well hydraulic fracturing
Demonstration area of shale gas
In 2016, there are 8 new pads drilling, and 48 wells drilled, accumulating footage of 21.31 104m. It is expected to
drilling 54 wells
Totally 43 pad was set up over the years, 176 wells drilled, accumulating footage of 89.57 104m
Block Changni
ng
Wei
yuan
Zhao
tong Total
The first half of
2016 2016 plan
New drilling pads
Wells drilled well
Footage
104m
Drilling Statistics
Horizontal wells drilled
Horizontal length
Drilling cycle
In 2016, 40 wells and 789 stags have been fractured, and 64 wells are expected to be fractured during
the whole year
There are cumulatively 26 pads, 139 wells and 2528 stags fractured over the years
Fracturing Stimulation
Item Changni
ng
Wei
yuan
Zhao
tong
Tota
l
The first
half of
2016
2016
plan
Stags
Statistics of fracturing workload
2016 45 918 / 20.4 /
In 2016, test gas in 45 wells, obtaining test production of 918 104m3/day and single well average
production of 20.4 104m3/day.
107 1882 / 17.6 /
There are 107 wells tested over the years, obtaining test production of 1882 104m3/day and single
well average production of 17.6 104m3/day.
Statistics of test production
3.
Test production
Block Number of
wells
Test production
(104m3/day)
Average
production of
single well
(104m3/day)
Weiyuan
Changning
Zhaotong
Total
Single well average test production in different production stages
From January to October 2016, 44 new production wells were put into production and increased capacity of
10 108m3/year. By now 137 production wells were put into production, among which 118 wells are producing a
daily gas production of 792 104m3, and cumulative production of 23 108m3 from January to October. It is
expected to increase capacity of 18.2 108m3, and gas production of 27 108m3 all the year round.
137 production wells have been put into production over the years, and delivered cumulative gas production of
37.17 108m3.
Statistics of production wells in demonstration zones
Block
Producti
on
well
New
producin
g well
Daily gas
production
104m3
Single well
average gas
production
104m3
Cumulative gas
production
104m3
Planned
production1108m3
New production
well
Produced gas
yield
108m3
Estimated annual new
capacity
108m3
Estimated annual
production
108m3
Changning
Wei
yuan
Zhao
tong
Total
Production Performance
61 wells drilled, 45 wells fractured, 32 wells
producing, 6 wells being fractured
Test production: 5.5-35.0 104m3/day,
average 20.3 104m3/day
Daily gas production: 345 104m3/day
Gas production in 2016: 9.4 108m3
Development of Changning
Progress in demonstration zones
Development in Weiyuan
87 wells drilled, 67 wells fractured, 63
wells producing
Test production: 3.4-30.1 104m3/day,
average 15.7 104m3/day
Daily gas production : 315 104m3/day
Gas production in 2016: 9.9 108m3
49 wells drilled, 27 wells fractured, 26
wells producing
Test production: 14.0-24.2 104m3/day,
average 19.0 104m3/day
Daily gas production : 132 104m3/day
Gas production in 2016: 4.34 108m3
Development in Zhaotong
Well site hydraulic fracturing
Built and put into operation for 5 dehydrating stations, 5 export pipelines with a total length of 124.3 km, which
provided dewatering ability of 1130 104m3/day and gas transport capacity of 1200 104m3/day . Internal
transportation and water supply project has been fully completed and put into operation.
Export main line D457-93.7km daily gas transmission capacity 450 104m3 put into operation in April 2014.
Dewatering device; one set of triethylene glycol dewatering daily dewatering capacity 300 104m3, put into operation in April
2015.
Internal gathering & transmission; gathering gas pipeline 37km, 13 well stations put into operation from April 2015 in
succession
Centralized water supply ; Water supply pipeline 45km, 9 pumping stations, put into operation from February 2015 in succession.
Booster device: 1 RTY3360 unit daily boost scale 450 104m3, built in September 2015.
Huangjinba gathering and degassing station
Nanguanghe across of Changning shale gas
producing test main line
Ning 201-H1 central station
Export main line
Wei 202 well area D273-1.8km daily gas transmission capacity 100 104m3 put into operation in April 2015.
Wei 204 well area D406-7.3km daily gas transmission capacity 280 104m3 built in October 2015. D406-16.4km daily gas
transmission capacity 300 104m3, put into operation in December 2014.
Dewatering device
Wei 202 well area one set of triethylene glycol dewatering daily dewatering capacity 100 104m3 put into operation in June 2015.
one set of triethylene glycol dewatering daily dewatering capacity 280 104m3 put into operation in April 2016.
Wei 204 well area one set of triethylene glycol dewatering daily dewatering capacity 300 104m3 put into operation in April 2015.
Internal gathering & transmission gathering gas pipeline 54km 13 well stations put into operation from December 2014 in succession
Centralized water supply Water supply pipeline 63km 7 pumping stations put into operation from October 2014in succession.
Export main line 5.1km put into operation in February 26. 2015.
Dewatering device one set of triethylene glycol dewatering daily dewatering capacity 150 104m3 put into operation in August
2015.
Internal gathering & transmission gathering gas pipeline 16.3km put into operation from August 2015 in succession
Zhaotong
Weiyuan
Changning
长宁H2平台 Changning H2 platform
Surface engineering construction
Safe and clean production
Treatment device of flow-back fracturing fluid
Changning H6 platform, treatment device of oil bearing
cuttings using LRET tecnology
Established and published HSE management system to form a
normalization management mechanism
Regulated drilling and completion operation of shale gas , and
completed safety pre-evaluation of construction project
Completed EIA on all separate engineering construction
projects, and got approved
Changed rigs from oil to electricity, and improved silencer
facilities; adjust fracturing time and used insulation plates to
reduce operating noise
Promoted anti-mud spill device and harmless treatment of oil
bearing cuttings while drilling
Strengthened recovery and reuse of flow-back fracturing fluid,
and built standard treatment installation
Outline
Overview of shale gas
Main achievements
Difficulties and challenges
Future work deployment
Based on the chronostratigraphy and the lithological and electrical properties, defined the layering and
comparing standards in the whole region for the first time, so as to confirm the sweet spot area and provide
the bench mark for determining the target in a horizontal well.
Layering plan for Wufeng-Longmaxi shale
Defined layering method and identified target zones
The Longmaxi Fm in the Middle-Upper Yangtze region contains gas in general, with the prospect area of
5.07 104km2, including 3.86 104km2 in the Sichuan Basin. Available prospects in southern Sichuan
Basin cover an area of 1.2 104 km2, with shale gas resources of 5.6 1012m3.
Defined layering method and identified target zones
Classified evaluation of shale gas prospects of Longmaxi Fm in the Sichuan Basin and its adjacent area
Proved reserves of 1635.31 108m3 in Ning 201, Wei 202 and YS108 well areas.
Completed the first round of shale gas reserves calculation of CNPC with
high quality and efficiency
Newly increased proved reserves of Ning 201, Wei 202 and YS108 well areas
The drilling evaluation cycle is reduced from 150 days to 70 days.
The encountering rate of Class I reservoirs increased from 60% to 96%.
The casing loss rate decreased from 62.5% to 15%, and the cementing quality rate was up to 90%.
The length of the horizontal section was 1082 m in the evaluation period and increased to 1503 m during the
construction and production period.
The production of single well test increased from 10 104m3 to 20 104m3 in the early stage of evaluation.
Six major technologies for exploration and development
Six key technologies with significant promotion of quality and efficiency
Comprehensive geological evaluation technology
Determined key parameters and evaluation system suitable for evaluation and area selection of marine
shale gas in south China, and defined 4 prospects and 3 production construction areas.
Developed 3D seismic fine structure, small fault, buried depth interpretation, characteristic parameter
and fracture prediction technology for shale gas.
Established a series of logging techniques, and formed fast logging identification and evaluation
technology for shale gas.
3D visualization of pre-stack Depth
Migration in Ning 201well area
High quality shale thickness distribution
map of Longmaxi Fm in Ning 201 well
area
Fracture prediction plan of the bottom of
Longmaxi Fm in Ning 201 well area
2. Optimization technology for shale gas development
Summarized the characteristics of shale gas development and the law of gas production in the
production area, and formed a set of effective development technique policy
Horizontal tunnel location: in the Wufeng- Long11b of Changning, and Long11a of Weiyuan
Horizontal tunnel orientation: about 10-25 in the northeast of Changning, and the angle with
the direction of the minimum principal stress in Weiyuan is 45
Distance between horizontal tunnels: 400-500m in Changning – Weiyuan areas
Length of horizontal section: 1400-1800m
Drilling and completion technology for shale gas horizontal wells
Optimized the well structures in different regions of Weiyuan and Changning.
Formed the optimizing drilling technology in horizontal wells, and the encountering rate of Class I reservoirs
increased to more than 95%.
Independently developed oil-based drilling fluid, and successfully tested water-based mud
Significantly enhanced drilling rate and efficiency, and greatly reduce the drilling cycle as compared with that in
the evaluation period
增下508mm套管,解决表层恶性井漏、垮塌复杂
减小技术套管下深,降低大井眼段长,有效提高机械钻速
井身结构由“非常规” 变为“常规”,配套工艺更加成熟
增大油层套管内径,为高效压裂创造条件
增大表层套管下深,解决表层恶性井漏、垮塌复杂
4. Volume fracturing technology for shale gas horizontal wells
Horizontal well fracturing technology with low viscosity slick water + ceramic proppant to increase complex fracture
system and effectively perform volume fracturing
Supporting technology for horizontal well volume fracturing, such as step displacement + prepad glue fluid technology,
turnaround fracture, etc
Localization of fracturing fluid system and key supporting tools
Other technology: micro seismic monitoring, SRV calculation and post-frac fracture description, etc.
渗透率预测图 主缝+次缝三维模图
主缝网
随机缝
Fast drilling bridge plug
Casing starting slide sleeve
Large diameter bridge plug Post-frac fracture system description
“Factory” drilling mode: double drilling rigs, batch drilling, standardized operation
Mountain “factory” fracturing mode: "overall deployment, distributed fracturing, zipper type
operation", platform fracturing efficiency up to 2-3 intervals in 12 hours, and the average fracturing
cycle of half platform is 30 days
Regional platform water storage
Centralized water supply network
Regional team support
Equipment & materials sharing
Step-by-step implementation of
fracturing and drainage
Recovery and utilization of flow-back
liquid
Programming operating
Wellbore operation integration
Material reserve integration
Equipment maintenance integration
5. “Factory” operations of shale gas horizontal well group
Synchronous and zipper type fracturing
Standardized design and integrated skid assembly: skid assembly in various stages, shortening
construction cycle
Following the model of one gas field + one control center+ one shift apartment, a digital gas field was
built with front" automatic collection, middle centralized control, and back analysis and decision
6. Shale gas gathering & transmission technology
20
10
4m
3
hea
t m
eter
ing s
kid
gas from
wellhead
Decontamination pool Rotation measurement
Changning H2 pad
Outline
Overview of shale gas
Main achievements
Difficulties and challenges
Future work deployment
Due to low resource quality and complex external environment, the development cost is relatively high,
presenting challenge to economical and efficient development
Compared with the U.S., the marine shale formation in China is older, with higher thermal
maturity and larger burial depth after reworking of multi-stage tectonic movements. The
preservation conditions are not favorable, and the resource quality is relatively poor.
Complex crustal stress in main distribution area, variable landform elevation, dense
population and environmental sensitivity bring difficulties to field operations.
Shale gas development in China is still at the initial stage. Limited by geological conditions
and technical capacities, together with fast production decline at early stage, more wells and
high cost, the production cost in China is significantly higher than that in the United States.
Even if large-scale production is activated, the investment in single well might be about 60
million yuan. The figure might be higher if surface engineering, transmission in mountains
and other factors are considered.
Research should be made on technologies for reservoirs deeper than 3500m
The development technology for reservoir shallower than 3500m is basically mature, but some core processes and
equipment should be imported.
Key technolgies of horizontal well drilling and completion, staged fracturing and fracture monitoring are still in the
integration and improvement stage.
Key engineering technologies applied to reservoirs deep than 3500m in southern Sichuan Basin are not
satisfactory enough, suggesting challenge to effective development.
Slid-rail hydraulic drilling rig Overseas “factory mode” operation site
Unknown production law brings challenges to scientific drainage and production
At present, the effective production period of shale gas wells is short. For some wells which are producing for less
than one year, both gas and water (fracturing fluid) are produced at early stage, and production is significantly
different among wells. The production law of gas wells is not clear. Especially, field tests and researches should
be carried out in relation to single well drainage system, rational allocation and production decline.
62% 46% 33% 25% 20% 17% 14% 13% 10%
Single well production declines fast 62%, 46%, 33%, 25%, 20%, 17%, 14%, and 13% in turn and less than 10%
after ten years
Total production in these blocks keeps declining rapidly
Production prediction curve of Changning Production prediction curve of Zhaotong Production prediction curve of Weiyuan
Outline
Overview of shale gas
Main achievements
Difficulties and challenges
Future work deployment
Further researches on key engineering technologies
In Changning and Zhaotong blocks, optimize and solidify key technologies, and make more efforts to reduce
costs and improve operational efficiency.
202
In Wei 202 block, speed up the fixing of key technologies, optimize process parameters, and continuously
improve the production of single well.
204
In Wei 204 block, speed up the breakthrough on key technologies, and especially improve vertical fracture
initiation technology to address the bottleneck in single well production.
3500
Continue to carry out deep shale gas development test in Zigong, Dazu, and Luzhou blocks, in order to
discover the resources below 3500 m.
Number of shale gas development wells in different blocks
Unify gas reservoir engineering method and optimize development mode
Continually implement shale gas production performance analysis, establish a unified applicable gas
reservoir engineering method, and accurately evaluate shale gas well development effect.
Implement the research on optimal parameters of gas field development and field test to determine the
optimal well spacing, drainage system, production allocation program and decline rules.
The relationship between daily test production and the
average production of the first year
The relationship between average daily production in the
first three months and average daily production in the
first year
Guided and supported by national ministries (i.e. National
Energy Administration), shale gas exploration and development
of CNPC has made great achievements. Our future work will
continuously adhere to increase production, reduce cost and
control risk as goals, take update technology and enhance
management as measures, seize opportunities and actively
assume responsibilities to make a greater contribution to the
national shale gas industry development.
Conclusions
Thank you