Peta Pembangkit PT Indonesia Power
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Transcript of Peta Pembangkit PT Indonesia Power
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UP Semarang
PLTGU , PLTG1,469 MW,
UP Perak Grati
PLTU Perak Minyak 100 MW
UP Perak Garti
PLTGU GratiMinyak 462 MW
UP Bali
PLTG dan PLTD335 MW
UP Mrica
PLTA 305 MW
UP SagulingPLTA 797
MW
UP Kamojang
PLTP 360 MW
UP Priok PLTGUMinyak, PLTG danPLTD 1,446 MW
PLTUBatubara
3,400 MW,
Peta PembangkitPT INDONESIA POWER
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SINGLE LINE DIAGRAM SURALAYA
G G G G G GG
CILEGON 1 CILEGON 2
SALIRA 1 SALIRA 2ILEGON 1 CILEGON 2
GANDUL 1 GANDUL 2
SST 3 SST 2 SST 1
TOWN SST 4
IBT 1 IBT 2
7 6 5 4 3 2 1
500 kV
150 kV
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CONSTRUCTION PERIOD & CAPACITY
1.
2.
3.
4.
.
CONSTRUCTION
No.
FIRST FIRING
SYNCHRONIZE
COMMERCIAL OPERATION
I T E M
26-05-84
24-08-84
04-04-85
11-03-85
11-06-85
26-03-86
28-05-88
25-08-88
06-02-89
04-02-89
24-04-89
06-11-89
22-06-96
16-12-96
25-06-97
26-01-97
26-03-97
11-09-97
14-07-97
19-09-97
19-12-97
1980 1984 1994
UNIT 2UNIT 1 UNIT 3 UNIT 4 UNIT 5 UNIT 6 UNIT 7
Constructon period & capacity
7.
9.
.
Gross max cap (at commissioning)
Gross max Cap (After last periodical Manitenance)
400 401.6402.5400 599 604 599
Jan-Feb04SI+
Feb-Mar04 SI+
Apr03
ME
Oct- Nov02 SI
Mei-Jun03ME
Jan-Aug03 SE
Nop-Des03SI
5. INSTALL CAPACITY 400 400400400 600 600 600
6. NET MAX CAPACITY (DMN) 381 381381381 579 579 579
8. 399 397400396 598 600,13 603.55
Last periodical Manitenance
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Coal Tranportation.
Bukit Asam
AdaroKidecoBerau
SURALAYA
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West Java
Sunda StraitSuralaya PP
Jakarta
M. Enim
Prabumulih
B. Raja K. Bumi
Tarahan
Palembang
COAL TRANSPORTATION ROUTE
South Sumatra
Banten
coal Trans. PT BA
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LAYOUT SURALAYA
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Batubara MFO LFO
GWH x1000Ton kliter kliter
1990 10.436 4.367 39.296 16.957
1991 11.287 4.843 40.953 13.987
1992 10.130 4.617 64.346 11.609
1993 9.964 4.275 93.626 10.9091994 10.178 4.319 29.621 8.698
1995 9.893 4.499 29.144 9.529
1996 10.852 5.028 35.645 10.283
1997 13.221 5.803 16.528 14.233
1998 15.979 7.456 55.935 17.659
1999 18.513 8.237 148.406 12.565
2000 21.209 9.589 158.784 18.575
2001 21.063 9.796 22.358 11.339
2002 21.449 9.711 49.215 12.718
2003 23.556 11.008 3.914 9.615
Tahun
Produksi
Bruto
Pemakaian Bahan Bakar
DATA PRODUKSI , BAHANBAKAR 1990-2003
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1.000
10.000
100.000
1.000.000
B.Bara (Jt.Ton) 7.280 8.212 9.590 9.795 9.712 11.009
HSD (k,liter) 17.850 16.613 18.674 11.338 12.718 9.615
MFO (k.liter) 55.935 145.302 157.133 22.357 49.215 3.914
th 1998 th 1999 th 2000 th 2001 th 2002 th 2003
Grafik pemakaian Bahan Bakar 1998-2003
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Hopper K & BF.20/21,
BF 26/27,MS.13/14Hopper L Hopper M
RH. D&
BF.09/10
Plant Distribute Hopper &
BF 501A/B, BF 601A/B, BF 701A/B
COAL BUNKER COAL BUNKER
Unit 7 Unit 5Unit 6 Unit 4 Unit 2Unit 3 Unit 1
Coal stock area
SC. 22
SC. 25
SC. 24
SC. 23
BC. 26
BC. 27 BC. 21
BC. 20
SC.30
SC. 31 SC. 29
SC. 28
ST / RE 2
TelescopicChute
BeltWeigher
BC. 502B
BC. 502A
BC. 702B
BC. 702A
BC. 602B
BC. 602A
BC. 02
BC. 17
BC. 16
BC. 15 BC. 11
BC. 12
B C
. 1 4
B C
. 1 3
BC. 703A
BC. 703B
Coal Ship
Coal Ship
COAL HANDLING SYSTEMSURALAYA POWER PLANT
UNITS 1 ~ 7JH. H
JH. G&
HG36/37,HG40/02
JH.B&
C S. &MS.03/04
JH. J&
HG. A/B
JH.F
JH. C&
MCC,BF.11/12,MS.09/10
JH. E&
CoalSampling
CHCR
TelescopicChute
M/H. &BF.32/33
RH.A & BF.03/04
BS.34/35
BS.02
BS.36/37
COAL HANDLING SYSTEM
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169 k, 538 C
40 k, 336 C
39 k, 538 C
10 k, 330 C
174 k 251 C
180 k, 142 C
28 k. 40 C
12 k, 109 C
G
SUBFP
DEAERATOR
LP HEATER
LP HEATER
LP HEATER 4
LP HEATER 3
LP HEATER 2
HP HEATER 6
HP HEATER 8
HP HEATER 7
BFP
HP IP
LP 1 LP 2
HP BY PASS
LP BY PASS
MAIN DRUM
BOILER
SUPERHEATERREHEATER
ECONOMIZER
DESAL PLANT
FWT
DEMINPLANT
COND.
PUMP
CONDPOLISH
T U R B I N E S
SEA
GLAND STCOND
FUEL
ASH
condenser
BOILER CYCLE
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STACK ELECTROSTATICPRECIPITATOR
80 %
BOILER
170.000 Kg/Hr6 % Ash
Coal
MFOOIL
HSD
BOTTOM ASH 20%2.040 Kg/ Hr.
EP EFFICIENCY = 99,50 %FLY ASH = 8.119,2 Kg/ Hr.
FLAY ASH 40,8 KG/HR
ASH CYCLE
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Coal Flow diagram
Mill
STOCK AREA
Coal bunker
Hp. DST/RE
Coal Feeder
PAF
Boiler
Pyrite
PAH
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C. CHEMICAL ANALYSIS OF ASH
( % by w t. ) AVG. COAL WORST COAL
1. Silica ( SiO 2 ) 59.4 42.4 - 83.52. Iron (Fe 2O 3) 4.6 0.8 - 12.93. Aluminium Oxcide 24.7 3.5 - 37.04. Calcium Oxcide (CaO ) 3.1 0.7 - 11.55. Magnesium Oxcide (MgO) 1.7 0.3 - 8.36. Sodium Oxcide ( Na 2O) 2.5 0.6 - 6.87. Pottassium Oxcide (K 2O) 0.5 0.1 - 0.88. Shulpur Oxcide ( SiO 3 ) 2.3 0.1 - 6.69. Titanium Dioxcide ( Tio 2 ) 0.8 0.3 - 1.4
10. Phospathe Pentoxide (P 2O 5) 0.4 0.04 - 1.3
D. FUSION POINT OF ASH ( C )
1. Initial 1279 1010 - 15002. Softning 1395 1190 - 15103. Fluid 1443 1350 - 1620
COAL SPECIFICATION (Ash Analisys)( Design)
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C. ASH ANALYSIS
( % by wt ) BUKIT ASAM ADARO BERAU
1. Silica ( SiO 2 ) 75 38.73 30.872. Iron (Fe 2O 3) 7 15.55 11.673. Aluminium Oxide ( Al 2O 3 ) 33 24.66 10.324. Calcium Oxide (CaO ) 3 8.99 16.76
5. Magnesium Oxide (MgO) 1.5 2.28 6.566. Sodium Oxide ( Na 2O) 3.5 1.12 3.157. Pottassium Oxide (K 2O) 0.7 0.97 1.098. Titanium Dioxcide ( Tio 2 ) - 1.06 0.569. Phospathe Pentoxide (P 2O 5) - 0.12 0.18
D. FUSION POINT OF ASH ( C )
1. Initial 1279 1150 11102. Softning 1395 1180 11303. Fluid 1443 1250 1140
COAL SPECIFICATION (Ash Analisys)As Received)
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A. COAL PROXIMATE ANALYSIS(% by wt. )
AVG. RANGE WORST1. Total Moisture 23.6 - 28.32. Ash Content 7.8 - 12.83. Volatile Matter 30.3 - 15.14. Total Sulphur - - -5. Fixed Carbon 38.3 32.9 - 59.3 43.86. Heating Value (kcal/kg) 5242 - 4225
7. Air Dried Moisture ( Basis) - - -8. HGI ( Grind ability ) 61.8 55 - 65 55
B. COAL ULTIMATE ANALYSIS( % by wt. )
1. Total Moisture 23.6 - 28.32. Ash Content 7.8 - 12.83. Hydrogen 3.9 2.6 - 4.1 2.64. Carbon 54.2 45.3 - 64.1 45.35. Sulphur 0.4 - 0.96. Nitrogen 0.9 0.7 - 1.1 1.17. Oxygen 9.2 3.0 13.6
COAL SPECIFICATION
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A . PROXIMATE ANALYSIS(% by wt ) BUKIT ASAM ADARO BERAU
1. Volatile Matter 32.06 36.8 36.42. Fixed Carbon 34.91 36.6 36.43. Moisture Content 27.65 24.2 -4. Inherent Moisture 1 2.88 16,6 16.35. Ash Content 5.48 0.9 3.06. Sulphur Content 0.26 0.09 0.727. HGI 57 45 498. Relative Density 1.36 1.31 -9. Heating Value ( kcal/kg ) 5,025 5,220 5,237
B. ULTIMATE ANALYSIS( % by wt )
1. Carbon - 53.57 53.62. Hydrogen - 6.57 3.273. Nitrogen - 0.85 0.884. Oxygen - 12.32 14.35. Sulphur - 0.09 0.726. Total Moisture - 25.7 24.2
COAL SAMPLING AND ANALYSIS( As Received )
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COAL FEEDER
COAL INLET
TO PULVERIZERS
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PULVERIZER
ASH HANDLING SYSTEM
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CHUTE# 3/ 4
RMVLDDCC
SDCC
MARINETOWER
# 3/ 4
RMVLDDCC
RMVLDDCC
Mill Reject
SDCCSDCC
SILO ATRANS. BIN TRANS. BIN TRANS. BIN
TRANSPORTERSTRANSPORTERS TRANSPORTERS JUMBO
TRANPORTERS JUMBO
TRANPORTERS
CONV. 12
CONV. 11
C O N V
. 1 4
C O N V
. 1 3
C O N V
. 9 A
VIB.GRID &ASH CRUSHER
VIB.GRID &ASH CRUSHER
VIB.GRID &ASH CRUSHER
VIB.GRID &ASH CRUSHER
C O N V
. 4
C O N V
. 3
C O N V
. 2 A
C O N V
. 1 A
CONV. 6
CONV. 5
C O N V
. 1 0 B
C O N V
. 9 B
CONV. 8A
CONV. 7A
SILO B
DISTRIBUTION BOX
CHUTECONV.
DISTRIBUTION BOX
MARINETOWER
# 1/ 2
CHUTE# 1/ 2
CONV. 8B
CONV. 7B
CONV. 20CONV. 19 CONV. 17
CONV. 18CONV. 15CONV. 16
SSCSSCSSCSSC
VIB.SCN &CRUSHER
VIB.SCN &CRUSHER
VIB.SCN &CRUSHER
Collect.DDCC
Collect.DDCC
Collect.DDCC
1ST & 2NDTRANSF DDCC
1ST & 2NDTR. DDCC
1ST & 2NDTR. DDCC
CHAINCONV. A
CHAINCONV. B
COND.U/L 1A
CONVU/L. 2A
CONVU/L. 1B
COND.U/L. 2B
FLY ASH CONV. A
FLY ASH CONV. B
Dust HopperDust Hopper
C O N V
. 2 B
C O N V
. 1 B
C O N V
. 8
Mill RejectMill Reject Mill Reject
Mill Reject
Mill Reject
Mill Reject Mill Reject Mill Reject
Dust HopperDust Hopper
C O N V
. 1 0 A
Dust Collector Dust Collector Dust Collector Dust Collector
ELECTROSTATICPRECIPITATOR #4
ELECTROSTATICPRECIPITATOR #3
ELECTROSTATICPRECIPITATOR #1
ELECTROSTATICPRECIPITATOR #2
JUMBOTRANPORTERS
ASH VALLEY
CONCRETESILO
BACK
ASH HANDLING SYSTEM
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S I S T E M P E M B U A N G A N A B U
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ELECTROSTATIC PRECIPITATOR
GAS
FLOW
CLEAN
GASEXIT
DISCHARGEELECTRODE
COLLECTINGPLATE
+ +
+ +
- - - - -
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ASH VALLEY At a Glance
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ASH VALLEY
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Tophografi suralaya
Radiant Boiler
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Radiant Boiler
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CAROLINA TYPE, RADIANT BOILER
FROM HTX 8
FROM HP TURBINE
TO HP TURBINE
TO LP TURBINE
SDCC
DDCC
4 BUAH COLLECTINGDDCC
Steam coil air
preheater
Primary Air heater
Economizer & Primary
Superheater
Reheater
Tumpukanabu
EP
Serpihan elemenPAH ditemukan diunit 5 tgl 09 Jan03
stack
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Fouling Pada Boiler Unit 5
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30.0
31.0
32.0
33.0
34.0
35.0
36.0
37.0
38.0
1998 1999 2000 2001 2002 2003
Tahun
( % )
EFISIENSI THERMAL NETTO (%) 1997 ~ 2003
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Equivalent Force Outage Rate (EFOR) 1997 ~ 2003
01
2345
67
1998 1999 2000 2001 2002 2003
Tahun
( %
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Equivalent Availability Factor (EAF) 1997 ~ 2003
70
75
80
85
90
95
100
1998 1999 2000 2001 2002 2003
Tahun
( %