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Outstanding Quality Derived from War Industry - … · Unique Detection Logic of The Rapier AOI...
Transcript of Outstanding Quality Derived from War Industry - … · Unique Detection Logic of The Rapier AOI...
Promote Craftsman Spirit to Create AOI National Brand
Outstanding Quality Derived from War Industry
Viking test Ltd, Unit 15 Bordon Trading Estate, Old station way, Bordon, hampshire, UK, Gu359HH www.vikingtest.com
Outstanding Quality Derived from War Industry
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Company Profile
Does market competition become even more violent?
Let the Rapier become the most intimate friend with you!
CF-VRS-IIThe Rapier-II -750
The pursuit of Rapier:Promote craftsman spirit to create AOI national brand
The technical feature of Rapier:Higher efficiency, less fault!
The highest market cost performance. The price of Rapier:
Shen Zhen Eagle eye online Electronic Technology Co., Ltd is a national high-tech enterprise which focus
on intelligent equipment of machine vision system integration. The company is also the academician expert
enterprise workstation of Guangdong province; it integrates research and development, production, sales and
after-sales service; it is a domestic leading machine vision systems integrators and intelligent equipment
manufacturers which use machinery and hardware such as computer to implement biological visual system
functions.
As a high-tech company which takes machine vision image processing as the core and national defense
large precision image measurement research center as technical support background, it has strong technical
force and has accumulated a lot of successful experience in image collection processing, image pattern
recognition, vision system calibration, image processing and algorithm, and also has related image processing
technology with completely independent intellectual property rights.
As one of the brands of Eagle eye Technology, The Rapier is specializing in providing intelligence
equipments with higher cost performance for circuit board manufacturing enterprises: the existing completed
independent development products: FPC Stiffeners machine, AOI.
All circuit board manufacturing enterprises can afford AOI
Is quality control extremely urgent?
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Diagnoses capability
Testing capability
The thickness of inspection plate
Capacity(18''×24l'')
Inspection area
The biggest size of workbench surface(X*Y) 26"X28"(660X720mm)
The biggest size of inspection plate(X*Y) 24"X26"(610X660mm)
Location mode
Table-board drive mode
Inspection range
Board form
Base material
Imperfection inspection
Imperfection approval
Software system
Operation interface
Processing software E-Sight AOI 3200 software
CAM data format
Work environment
Temperature 20℃~ 25℃
Humidity
Light source
Light source type
Light source lifetime
Light source power 70W
Energy consumption
Air source 6 ~ 8Kg.f/cm2
Power source
Complete machine energy dissipation 1700W
Volume
Size L×W×H 1910mm×1410mm×1820mm
Quality 1500kgs
Image CCD
Image multiple
LED lighting
The biggest size of workbench surface(X*Y) 26"x28"(660X720mm)
The biggest size of inspection plate(X*Y) 24"x26"(610X660mm)
The thickness of inspection plate 0.01 ~ 20mm
Location mode
Mechanical transmission
Driving system
CAM data format
Imperfection identification
Operation interface
Processing software E-Sight AOI 3200 software
Working temperature 20℃~ 25℃
Working humidity
Air source 6 ~ 8Kg.f/cm2
Power source
Complete machine energy dissipation 800W
Size L×W×H 1500mm×1060mm×1360mm
Quality 800kgs
Best test capability:3mil (line width and Line distance)Limit test capability:2mil (line width and Line distance)
2 million pixel HD video camera
Driven by servo motor
Laser instructions
40%-60% (non-condensing)
AC 380V±5%,50Hz,1.7KWh, Three-phase five- wire system
Automatic positioning by the edge of the board, no need drilling datum
LED multi angle, multi band lighting system, integrated UV lighting
25x optical zoom
RS-274X GERBER format
WIN7 64Bit Support in English and Chinese
Combination drive using Lead screw and belt
4mil 3mil 2mil 240faces/h 220faces/h 150faces/h
0.01 ~ 20mm
Approval of maintenance station
WIN7 64Bit Support in English and Chinese
RS-274X GERBER format
40%-60% (non-condensing)
Patented technology, AOI special LED light source,high brightness and long life
More than 10000 hours
AC 380V±5%,50Hz,3.7KWh, Three-phase five-wire system
Driven by precision lead screw and servo motor
Technical Specification
The RapierⅡ-750 AOI Technical Parameter CF-VRS Automatic optical inspection station
Automatic positioning by the edge of the board, no need drilling datum
Inner layer/outer layer Wiring types include signals, power lines, hybrid shields, grids, and others
Electroplating copper plate, aluminum plate, gold coating plate, dry film/wet film plate, FR-4,
CEM and flexible circuit board, etc.
Short circuit, open circuit, line width and line distance out of tolerance, gap, convex copper,
concave copper, pinhole, residual copper, missing hole, spout plug, broken hole, copper
deficiency, size and position errors, etc.
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AOI which is more closed to human vision mechanism
Detecting parameter and logic:Complete line inspection parameters, strong core flaw detection ability
Line overproof Standard as line width,imperfection judged by percentage
Line width overproof
Line distance overproof
Unique Detection Logic of The Rapier AOI
Equipped detection logic with a variety of parameters to ensure no leakage
Other overproof
Pin hole
Remained copper slag
Hole breakout Whether inspect the hole breakout.
False point control, powerful error correction
We certainly know that the number of false points directly decides the production efficiency of AOI!
We are committed to reduce false points under the premise of not missing the greatest degree!
1、Powerful error correction: plate deformation, warped counterpoint mode
2、Important region
Important region
Corner size
3、Straight line corner fake points
4、Drilling cover
In recent ten years, a large number of scientific studies have shown that more than 90% of the outside
information achieved by human eye has derived from the outline cognition. Photoreceptor cell of human visual
system is mainly located in the nerve cell receptive field on retina. These nerve cell receptive fields have
direction and lateral rejection characteristic.
Derived from perception mechanism of human visual,The Rapier AOI calculated by today's most advanced
biological vision algorithm mechanism in machine vision field to simulate the algorithm of human eye
perception for closed contour detection to obtain the circuit contour information on PCB and build detection
logic on the basis of contour.
For more than 10 years of experience accumulation in industry, we see a lot of PCB with local distortion or
difficult to use vacuum suction produced by the customers especially the most small and medium-sized
enterprises. It results in bad matchups and many false points.
The Rapier AOI industry exclusively launches the counterpoint mode aimed at plate deformation, fin and so
on to reduce the false points caused by surface deformation and warping.
The whole plate is divided into important areas and unimportant area. Important areas are corresponding to
the tiny lines and its surrounding area such as the following figure. Taking different judgment standards for
important areas and unimportant area, it can make sure the less false points under the condition of no leakage.
According to set value, the line on both sides are set as important
area. Important area is set to 3 mil, for example, 3 mil line on both
sides are set as important areas. Beyond 3 mil is unimportant area.
At the corner of straight line, because of the sharp corner of some CAM data while actual line corner is
smoother than o CAM data corner relatively and easy to fake. For if we do not detect the corner, it will easy to
appear gaps, convex copper leakage in the corner.
The Rapier AOI makes arrangement analysis for linear corner and introduces unique detection logic to avoid
producing false points.
Set corner properties on the joint between lines according to the set of
pixel units to reduce the false points.
Set the bound according to line width percentage. When
beyond the bound, it is the imperfection.
The distance between two lines should not less than the
smallest distance.
The actual version line is not consistent with standard
line. It takes effect for all properties. The defects are
judged if it is greater than the set value
In important areas, the other overproof standard values are set
to ensure the tiny defect detection in important areas. At mean
time, resist the false points in important are.
Holes on the surface of the copper. Take the diameter as
judgment standard.judgment standard.
Remained copper on base material. Take the diameter as
judgment standardjudgment standard.
Online pinhole with different diameter standards such as
the pinhole is set to 4 mil and the pinhole is set to 1 mil in
important area.
The residual copper at straight edge adopts different
diameter standards.
Three patterns of Drilling covers: borehole out-of-tolerance coverage, hole break coverage, drilling open
cover; To adapt different surface borehole testing requirements for different customers, for bad drilling board, it
can significantly reduce the false points to reduce the workload of VRS and increase production capacity.
Drilling is position which is easy to fake point. Rich drilling parameter
settings, by setting drilling can be divided into large, medium and small
three different drilling according to the different detection scheme. Drilling
hole broken and open circuit can be covered by setting to balance the
efficiency and the detection rate and is beneficial to user controls.
Multiple hole
parameter
Other overproof in
important areas
Pin hole in
important areas
Remained copper slag
in important areas
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Making the best of my ability, improving efficiency for users
Assembly line application
Touch screen silver paste line detection Manipulator application
Precision size measuring instrument
Gap Multi-copper Gap Needing
Open circuit Short circuit Etching Remained copper
Short circuit Pinhole Online small gap Line too thin
Micro short Micro short Online short needing Online short needing
Typical imperfection Not only the AOI Manufacturer
Provide AOI overall solution: Eagle eye Technology focus on application of visual technology and
provides the overall automation solution and better guarantee the application of machine vision equipment
for enterprises.
AOI ordering service: Eagle eye Technology specializes in research and development of automatic
optical inspection equipment. It can make various types of high-end services according to user
requirements.
Pro fess iona l a f t e r - sa le team:
after-sales service teams are all
ve te ran se rv i ce eng inee rs i n
industry. It can solve the problem
s u c h a s d e t e c t i o n e ffi c i e n c y ,
leakage test, false point control in
AOI process and help enterprises
to trace the process of process
problems.
Low cost maintenance: comprehensive warranty, after one year, the
lowest AOI equipment maintenance cost in the industry to avoid the
technology problem in processing.
Push the comprehensive popularization and application of AOI
technology in the field of PCB manufacturing is our mission!
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Outstanding Quality Derived from War Industry Enterprise Honor
Outstanding war industry experience of research and development group
Self-dependent Innovation and Complete Intellectual Property
The intellectual property rights of The Rapier AOI:
*A kind of Printed Circuit Board(PCB ) Automatic Optic Inspection(AOI) Equipment
*A kind of vibration isolation suspension design of high precision optical automatic detection equipment
*A kind of checkout equipment compensation method based on vision and XY planar motion
*A kind of dedicated illuminating system adopted in PCB board automatic optic inspection
*Printed Circuit Board(PCB ) Automatic Optic Inspection(AOI) Equipment (Appearance patent)
*Imperfection re-inspection equipment of automatic optic inspection (Appearance patent)
* AOI data file transmission software V1.0 (Software copyright)
* AOI equipment main software V1.0 (Software copyright)
* AOI inspection station software V1.0 (Software copyright)
Strict Quality Control
2 dimension detecting instrument Strict assembling control
One of the company founder, Dr. Ding Xiaohua and AOI
program director Dr Zhou Xiang all graduated from precision
image measurement and visual navigation research center
of National University of Defense Technology. They have
large number of military industrial project implementation
experience. Academician Yu Qifeng, a professor of National
University of Defense Technology and a member of Chinese
Academy of Sciences is the company's chief technical
adviser. He has established the academician workstation by
cooperating with the company and provided a solid technical
support for research and development group of company to
develop leading technology.
The Rapier AOI inherited the outstanding war industry
feature such as dedicated, fine military style. Each detail
required by military quality and thinking to create excellent
quality!
All software and hardware technology of AOI are derived from original innovation and have the The Rapier
ability to continuously upgrade and promises the lifetime free software upgrades.
P r o f e s s i o n a l s t r u c t u r e
o p t i m i z a t i o n a n d C A E
calculation