Outstanding Quality Derived from War Industry - … · Unique Detection Logic of The Rapier AOI...

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Promote Craftsman Spirit to Create AOI National Brand Outstanding Quality Derived from War Industry Viking test Ltd, Unit 15 Bordon Trading Estate, Old station way, Bordon, hampshire, UK, Gu359HH www.vikingtest.com

Transcript of Outstanding Quality Derived from War Industry - … · Unique Detection Logic of The Rapier AOI...

Promote Craftsman Spirit to Create AOI National Brand

Outstanding Quality Derived from War Industry

Viking test Ltd, Unit 15 Bordon Trading Estate, Old station way, Bordon, hampshire, UK, Gu359HH www.vikingtest.com

Outstanding Quality Derived from War Industry

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Company Profile

Does market competition become even more violent?

Let the Rapier become the most intimate friend with you!

CF-VRS-IIThe Rapier-II -750

The pursuit of Rapier:Promote craftsman spirit to create AOI national brand

The technical feature of Rapier:Higher efficiency, less fault!

The highest market cost performance. The price of Rapier:

Shen Zhen Eagle eye online Electronic Technology Co., Ltd is a national high-tech enterprise which focus

on intelligent equipment of machine vision system integration. The company is also the academician expert

enterprise workstation of Guangdong province; it integrates research and development, production, sales and

after-sales service; it is a domestic leading machine vision systems integrators and intelligent equipment

manufacturers which use machinery and hardware such as computer to implement biological visual system

functions.

As a high-tech company which takes machine vision image processing as the core and national defense

large precision image measurement research center as technical support background, it has strong technical

force and has accumulated a lot of successful experience in image collection processing, image pattern

recognition, vision system calibration, image processing and algorithm, and also has related image processing

technology with completely independent intellectual property rights.

As one of the brands of Eagle eye Technology, The Rapier is specializing in providing intelligence

equipments with higher cost performance for circuit board manufacturing enterprises: the existing completed

independent development products: FPC Stiffeners machine, AOI.

All circuit board manufacturing enterprises can afford AOI

Is quality control extremely urgent?

Outstanding Quality Derived from War Industry

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Diagnoses capability

Testing capability

The thickness of inspection plate

Capacity(18''×24l'')

Inspection area

The biggest size of workbench surface(X*Y) 26"X28"(660X720mm)

The biggest size of inspection plate(X*Y) 24"X26"(610X660mm)

Location mode

Table-board drive mode

Inspection range

Board form

Base material

Imperfection inspection

Imperfection approval

Software system

Operation interface

Processing software E-Sight AOI 3200 software

CAM data format

Work environment

Temperature 20℃~ 25℃

Humidity

Light source

Light source type

Light source lifetime

Light source power 70W

Energy consumption

Air source 6 ~ 8Kg.f/cm2

Power source

Complete machine energy dissipation 1700W

Volume

Size L×W×H 1910mm×1410mm×1820mm

Quality 1500kgs

Image CCD

Image multiple

LED lighting

The biggest size of workbench surface(X*Y) 26"x28"(660X720mm)

The biggest size of inspection plate(X*Y) 24"x26"(610X660mm)

The thickness of inspection plate 0.01 ~ 20mm 

Location mode

Mechanical transmission

Driving system

CAM data format

Imperfection identification

Operation interface

Processing software E-Sight AOI 3200 software

Working temperature 20℃~ 25℃

Working humidity

Air source 6 ~ 8Kg.f/cm2

Power source

Complete machine energy dissipation 800W

Size L×W×H 1500mm×1060mm×1360mm

Quality 800kgs

Best test capability:3mil (line width and Line distance)Limit test capability:2mil (line width and Line distance)

2 million pixel HD video camera

Driven by servo motor

Laser instructions

40%-60% (non-condensing)

AC 380V±5%,50Hz,1.7KWh, Three-phase five- wire system

Automatic positioning by the edge of the board, no need drilling datum

LED multi angle, multi band lighting system, integrated UV lighting

25x optical zoom

RS-274X GERBER format

WIN7 64Bit Support in English and Chinese

Combination drive using Lead screw and belt

4mil 3mil 2mil 240faces/h 220faces/h 150faces/h

0.01 ~ 20mm

Approval of maintenance station

WIN7 64Bit Support in English and Chinese

RS-274X GERBER format

40%-60% (non-condensing)

Patented technology, AOI special LED light source,high brightness and long life

More than 10000 hours

AC 380V±5%,50Hz,3.7KWh, Three-phase five-wire system

Driven by precision lead screw and servo motor

Technical Specification

The RapierⅡ-750 AOI Technical Parameter CF-VRS Automatic optical inspection station

Automatic positioning by the edge of the board, no need drilling datum

Inner layer/outer layer Wiring types include signals, power lines, hybrid shields, grids, and others

Electroplating copper plate, aluminum plate, gold coating plate, dry film/wet film plate, FR-4,

CEM and flexible circuit board, etc.

Short circuit, open circuit, line width and line distance out of tolerance, gap, convex copper,

concave copper, pinhole, residual copper, missing hole, spout plug, broken hole, copper

deficiency, size and position errors, etc.

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AOI which is more closed to human vision mechanism

Detecting parameter and logic:Complete line inspection parameters, strong core flaw detection ability

Line overproof Standard as line width,imperfection judged by percentage

Line width overproof

Line distance overproof

Unique Detection Logic of The Rapier AOI

Equipped detection logic with a variety of parameters to ensure no leakage

Other overproof

Pin hole

Remained copper slag

Hole breakout Whether inspect the hole breakout.

False point control, powerful error correction

We certainly know that the number of false points directly decides the production efficiency of AOI!

We are committed to reduce false points under the premise of not missing the greatest degree!

1、Powerful error correction: plate deformation, warped counterpoint mode

2、Important region

Important region

Corner size

3、Straight line corner fake points

4、Drilling cover

In recent ten years, a large number of scientific studies have shown that more than 90% of the outside

information achieved by human eye has derived from the outline cognition. Photoreceptor cell of human visual

system is mainly located in the nerve cell receptive field on retina. These nerve cell receptive fields have

direction and lateral rejection characteristic.

Derived from perception mechanism of human visual,The Rapier AOI calculated by today's most advanced

biological vision algorithm mechanism in machine vision field to simulate the algorithm of human eye

perception for closed contour detection to obtain the circuit contour information on PCB and build detection

logic on the basis of contour.

For more than 10 years of experience accumulation in industry, we see a lot of PCB with local distortion or

difficult to use vacuum suction produced by the customers especially the most small and medium-sized

enterprises. It results in bad matchups and many false points.

The Rapier AOI industry exclusively launches the counterpoint mode aimed at plate deformation, fin and so

on to reduce the false points caused by surface deformation and warping.

The whole plate is divided into important areas and unimportant area. Important areas are corresponding to

the tiny lines and its surrounding area such as the following figure. Taking different judgment standards for

important areas and unimportant area, it can make sure the less false points under the condition of no leakage.

According to set value, the line on both sides are set as important

area. Important area is set to 3 mil, for example, 3 mil line on both

sides are set as important areas. Beyond 3 mil is unimportant area.

At the corner of straight line, because of the sharp corner of some CAM data while actual line corner is

smoother than o CAM data corner relatively and easy to fake. For if we do not detect the corner, it will easy to

appear gaps, convex copper leakage in the corner.

The Rapier AOI makes arrangement analysis for linear corner and introduces unique detection logic to avoid

producing false points.

Set corner properties on the joint between lines according to the set of

pixel units to reduce the false points.

Set the bound according to line width percentage. When

beyond the bound, it is the imperfection.

The distance between two lines should not less than the

smallest distance.

The actual version line is not consistent with standard

line. It takes effect for all properties. The defects are

judged if it is greater than the set value

In important areas, the other overproof standard values are set

to ensure the tiny defect detection in important areas. At mean

time, resist the false points in important are.

Holes on the surface of the copper. Take the diameter as

judgment standard.judgment standard.

Remained copper on base material. Take the diameter as

judgment standardjudgment standard.

Online pinhole with different diameter standards such as

the pinhole is set to 4 mil and the pinhole is set to 1 mil in

important area.

The residual copper at straight edge adopts different

diameter standards.

Three patterns of Drilling covers: borehole out-of-tolerance coverage, hole break coverage, drilling open

cover; To adapt different surface borehole testing requirements for different customers, for bad drilling board, it

can significantly reduce the false points to reduce the workload of VRS and increase production capacity.

Drilling is position which is easy to fake point. Rich drilling parameter

settings, by setting drilling can be divided into large, medium and small

three different drilling according to the different detection scheme. Drilling

hole broken and open circuit can be covered by setting to balance the

efficiency and the detection rate and is beneficial to user controls.

Multiple hole

parameter

Other overproof in

important areas

Pin hole in

important areas

Remained copper slag

in important areas

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Making the best of my ability, improving efficiency for users

Assembly line application

Touch screen silver paste line detection Manipulator application

Precision size measuring instrument

Gap Multi-copper Gap Needing

Open circuit Short circuit Etching Remained copper

Short circuit Pinhole Online small gap Line too thin

Micro short Micro short Online short needing Online short needing

Typical imperfection Not only the AOI Manufacturer

Provide AOI overall solution: Eagle eye Technology focus on application of visual technology and

provides the overall automation solution and better guarantee the application of machine vision equipment

for enterprises.

AOI ordering service: Eagle eye Technology specializes in research and development of automatic

optical inspection equipment. It can make various types of high-end services according to user

requirements.

Pro fess iona l a f t e r - sa le team:

after-sales service teams are all

ve te ran se rv i ce eng inee rs i n

industry. It can solve the problem

s u c h a s d e t e c t i o n e ffi c i e n c y ,

leakage test, false point control in

AOI process and help enterprises

to trace the process of process

problems.

Low cost maintenance: comprehensive warranty, after one year, the

lowest AOI equipment maintenance cost in the industry to avoid the

technology problem in processing.

Push the comprehensive popularization and application of AOI

technology in the field of PCB manufacturing is our mission!

Outstanding Quality Derived from War Industry

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Outstanding Quality Derived from War Industry Enterprise Honor

Outstanding war industry experience of research and development group

Self-dependent Innovation and Complete Intellectual Property

The intellectual property rights of The Rapier AOI:

*A kind of Printed Circuit Board(PCB ) Automatic Optic Inspection(AOI) Equipment

*A kind of vibration isolation suspension design of high precision optical automatic detection equipment

*A kind of checkout equipment compensation method based on vision and XY planar motion

*A kind of dedicated illuminating system adopted in PCB board automatic optic inspection

*Printed Circuit Board(PCB ) Automatic Optic Inspection(AOI) Equipment (Appearance patent)

*Imperfection re-inspection equipment of automatic optic inspection (Appearance patent)

* AOI data file transmission software V1.0 (Software copyright)

* AOI equipment main software V1.0 (Software copyright)

* AOI inspection station software V1.0 (Software copyright)

Strict Quality Control

2 dimension detecting instrument Strict assembling control

One of the company founder, Dr. Ding Xiaohua and AOI

program director Dr Zhou Xiang all graduated from precision

image measurement and visual navigation research center

of National University of Defense Technology. They have

large number of military industrial project implementation

experience. Academician Yu Qifeng, a professor of National

University of Defense Technology and a member of Chinese

Academy of Sciences is the company's chief technical

adviser. He has established the academician workstation by

cooperating with the company and provided a solid technical

support for research and development group of company to

develop leading technology.

The Rapier AOI inherited the outstanding war industry

feature such as dedicated, fine military style. Each detail

required by military quality and thinking to create excellent

quality!

All software and hardware technology of AOI are derived from original innovation and have the The Rapier

ability to continuously upgrade and promises the lifetime free software upgrades.

P r o f e s s i o n a l s t r u c t u r e

o p t i m i z a t i o n a n d C A E

calculation